A differential mode inductor production tool clamp

Abstract

The utility model discloses a difference mode inductance production frock clamp relates to inductance production equipment technical field. The difference mode inductance production frock clamp, the utility model discloses a clamping roller is set up, utilizes the cooperation of drive roller and linkage roller, can stably clamps and transports the winding material, compares traditional clamping mode, has reduced the friction damage to winding material, has improved product quality, the adjusting motor, transmission gear, linkage gear and adjusting screw etc. parts are set up on the base, has realized the automatic regulation of clamping piece position, can quickly adapt to different specifications winding material, has improved production efficiency, has reduced the error of manual regulation, the fixed sleeve shell is connected through the plug rod and the insertion hole between the crossbeam to set up the compensation spring, guarantees the stability of clamping roller installation again, can provide the buffer protection to winding material in the clamping process, further improves frock clamp's practicality and reliability.

Description

Technical Field

[0001] This utility model relates to the field of inductor production equipment technology, specifically a tooling fixture for differential mode inductor production. Background Technology

[0002] In the production process of differential mode inductors, tooling fixtures play an important role in fixing the winding material and assisting in the winding process.

[0003] Traditional tooling fixtures often suffer from unstable clamping and inconvenient adjustment of the winding material, which affects the winding accuracy and production efficiency of differential mode inductors. Furthermore, traditional fixtures offer limited options for winding positioning and fixation, making them unsuitable for different specifications and types of windings. Additionally, friction between the winding and the fixture during winding can damage the winding, impacting product quality. Therefore, there is an urgent need to design a tooling fixture for differential mode inductor production that can stably clamp the winding, is easy to adjust, and minimizes damage to the winding.

[0004] Traditional tooling fixtures have problems such as unstable clamping of winding materials and inconvenient adjustment during use, which affect the winding accuracy and production efficiency of differential mode inductors. The positioning and fixing methods of traditional fixtures are relatively simple and difficult to adapt to different specifications and types of winding materials. At the same time, the friction between the winding material and the fixture during the winding process may damage the winding material and affect product quality. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a tooling fixture for the production of differential mode inductors. It solves the problems of unstable clamping and inconvenient adjustment of traditional tooling fixtures during use, which affect the winding accuracy and production efficiency of differential mode inductors. Furthermore, the positioning and fixing methods of traditional fixtures are relatively simple and difficult to adapt to different specifications and types of windings. At the same time, friction between the winding and the fixture during the winding process may damage the winding and affect product quality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a tooling fixture for differential mode inductor production, comprising a base, a clamping member, and a winding material. The clamping member is disposed on the base, and the winding material is clamped by the clamping member. The clamping member includes a clamping rod and clamping rollers. The clamping rollers are inserted into the clamping rods. The clamping rollers are provided with a drive roller, a linkage roller, and a fixed housing. Two sets of fixed housings are provided. The drive rollers and linkage rollers are respectively inserted into the inner side of the fixed housings. The fixed housings are used to fix the drive rollers and linkage rollers.

[0007] Preferably, the base is provided with a seat body, the inner side of the seat body is provided with a sliding groove, and the inner side of the sliding groove is provided with a partition.

[0008] Preferably, an adjusting screw is inserted into the inner side of the slide groove, and one end of the adjusting screw passes through the base body and is inserted into a linkage gear.

[0009] Preferably, an adjusting motor is provided inside the seat, and a transmission gear is sleeved on the outer side of the output end of the adjusting motor, and the transmission gear is meshed with the linkage gear.

[0010] Preferably, the clamping rod is provided with a slider, which is inserted into the inner side of the slide groove and sleeved on the outer side of the adjusting screw. A vertical rod is connected to the top of the slider, and a crossbeam is connected to the top of the vertical rod. Insertion holes are provided at both ends of the crossbeam.

[0011] Preferably, the drive roller is connected to a drive motor, and the drive motor is connected to the bottom of one of the fixed housings.

[0012] Preferably, the outer side of the fixed sleeve is connected to a plug rod corresponding to the plug hole, and a compensation spring is sleeved on the outer side of the plug rod.

[0013] This utility model discloses a tooling fixture for the production of differential mode inductors, which has the following beneficial effects:

[0014] This invention, by setting up clamping rollers and utilizing the cooperation of drive rollers and linkage rollers, can stably clamp and transport the winding material. Compared with traditional clamping methods, it reduces frictional damage to the winding material and improves product quality.

[0015] The base is equipped with components such as an adjustment motor, transmission gears, linkage gears, and adjustment screws, which enable automated adjustment of the clamping position. This allows for quick adaptation to different specifications of winding materials, improving production efficiency and reducing errors caused by manual adjustment.

[0016] The fixed sleeve is connected to the crossbeam by a plug rod and a plug hole, and a compensation spring is provided. This ensures the stability of the clamping roller installation and provides buffer protection for the winding material during clamping, further improving the practicality and reliability of the tooling fixture. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the base of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the clamping component of this utility model;

[0021] Figure 4 This is a schematic diagram of the clamping rod of this utility model;

[0022] Figure 5 This is a schematic diagram of the clamping wheel of this utility model.

[0023] In the diagram: 1. Base; 11. Seat body; 111. Slide groove; 112. Partition plate; 12. Adjusting screw; 121. Linkage gear; 13. Adjusting motor; 131. Transmission gear; 2. Clamping component; 21. Clamping rod; 211. Slider; 212. Vertical rod; 213. Crossbeam; 2131. Insertion hole; 22. Clamping roller; 221. Drive roller; 2211. Drive motor; 222. Linkage roller; 223. Fixed sleeve; 2231. Insert rod; 2223. Compensating spring; 3. Winding material. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] This application provides a tooling fixture for differential mode inductor production, solving the problems of unstable clamping and inconvenient adjustment of traditional tooling fixtures during use, which affect the winding accuracy and production efficiency of differential mode inductors. Furthermore, traditional fixtures have limited positioning and fixing methods, making them difficult to adapt to different specifications and types of windings. Additionally, friction between the winding and the fixture during winding can damage the winding, affecting product quality. This invention improves the winding accuracy and production efficiency of differential mode inductors.

[0026] This utility model discloses a tooling fixture for the production of differential mode inductors.

[0027] Example 1

[0028] According to the appendix Figure 1-5As shown, a tooling fixture for differential mode inductor production includes a base 1, a clamping member 2, and a winding 3. The clamping member 2 is disposed on the base 1, and the winding 3 is clamped by the clamping member 2. The clamping member 2 includes a clamping rod 21 and a clamping roller 22. The clamping roller 22 is inserted into the clamping rod 21. The clamping roller 22 is provided with a drive roller 221, a linkage roller 222, and a fixed housing 223. The fixed housing 223 is provided with two sets. The drive roller 221 and the linkage roller 222 are respectively inserted into the inner side of the fixed housing 223. The fixed housing 223 is used to fix the drive roller 221 and the linkage roller 222.

[0029] This utility model, by setting up clamping rollers 22, utilizes the cooperation of drive rollers 221 and linkage rollers 222 to stably clamp the winding material 3. Compared with traditional clamping methods, it reduces frictional damage to the winding material 3 and improves product quality.

[0030] The components such as the adjusting motor 13, transmission gear 131, linkage gear 121 and adjusting screw 12 set on the base 1 realize the automatic adjustment of the position of the clamping part 2, which can quickly adapt to different specifications of winding material 3, improve production efficiency and reduce the error of manual adjustment;

[0031] The fixed sleeve 223 is connected to the crossbeam 213 by the insertion rod 2231 and the insertion hole 2131, and a compensation spring 2223 is provided. This not only ensures the stability of the clamping roller 22 installation, but also provides buffer protection for the winding material 3 during the clamping process, further improving the practicality and reliability of the tooling fixture.

[0032] Furthermore, the base 1 is provided with a seat body 11, and a sliding groove 111 is provided on the inner side of the seat body 11, and a partition 112 is provided on the inner side of the sliding groove 111.

[0033] Furthermore, an adjusting screw 12 is inserted into the inner side of the slide groove 111. One end of the adjusting screw 12 passes through the base 11 and is connected to a linkage gear 121. The setting of the adjusting screw 12 allows the position of the clamping member 2 to be adjusted by rotating the adjusting screw 12, which provides convenience for clamping different specifications of winding material 3.

[0034] Specifically disclosed, an adjustment motor 13 is provided on the inner side of the base 11, and a transmission gear 131 is sleeved on the outer side of the output end of the adjustment motor 13. The transmission gear 131 meshes with the linkage gear 121. The adjustment motor 13 transmits power to the adjustment screw 12 through the cooperation of the transmission gear 131 and the linkage gear 121, thereby adjusting the position of the clamping member 2 and improving the efficiency and accuracy of the adjustment.

[0035] Specifically disclosed, the clamping rod 21 is provided with a slider 211, which is inserted into the inner side of the slide groove 111 and sleeved on the outer side of the adjusting screw 12. The top of the slider 211 is connected to a vertical rod 212, and the top of the vertical rod 212 is connected to a crossbeam 213. The crossbeam 213 has insertion holes 2131 at both ends.

[0036] It should be emphasized that the drive roller 221 is connected to the drive motor 2211, and the drive motor 2211 is connected to the bottom of one of the fixed housings 223.

[0037] Example 2

[0038] According to the appendix Figure 1-5 As shown, a tooling fixture for differential mode inductor production includes a base 1, a clamping member 2, and a winding 3. The clamping member 2 is disposed on the base 1, and the winding 3 is clamped by the clamping member 2. The clamping member 2 includes a clamping rod 21 and a clamping roller 22. The clamping roller 22 is inserted into the clamping rod 21. The clamping roller 22 is provided with a drive roller 221, a linkage roller 222, and a fixed housing 223. The fixed housing 223 is provided with two sets. The drive roller 221 and the linkage roller 222 are respectively inserted into the inner side of the fixed housing 223. The fixed housing 223 is used to fix the drive roller 221 and the linkage roller 222.

[0039] It is particularly important to emphasize that the outer side of the fixed sleeve 223 is connected to a plug rod 2231 corresponding to the plug hole 2131. A compensating spring 2223 is sleeved on the outer side of the plug rod 2231. The cooperation between the plug rod 2231 and the plug hole 2131 enables the fixed sleeve 223 to be detachably connected to the crossbeam 213. The compensating spring 2223 can provide a certain buffer and compensation when clamping the winding material 3, avoiding excessive compression damage to the winding material 3, and at the same time ensuring stable clamping of the winding material 3.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tooling fixture for producing differential mode inductors, comprising a base (1), a clamping member (2), and a winding (3), wherein the clamping member (2) is disposed on the base (1), and the winding (3) is clamped by the clamping member (2), characterized in that, The clamping member (2) includes: Clamping rod (21); A clamping roller (22) is inserted into a clamping rod (21). The clamping roller (22) is provided with a driving roller (221), a linkage roller (222), and a fixed sleeve (223). The fixed sleeve (223) is provided in two sets. The driving roller (221) and the linkage roller (222) are respectively inserted into the inside of the fixed sleeve (223). The fixed sleeve (223) is used to fix the driving roller (221) and the linkage roller (222). The clamping rod (21) is provided with a slider (211), which is inserted into the inner side of the slide groove (111) and sleeved on the outer side of the adjusting screw (12). A vertical rod (212) is connected to the top of the slider (211), and a crossbeam (213) is connected to the top of the vertical rod (212). Insertion holes (2131) are opened at both ends of the crossbeam (213). The outer side of the fixed sleeve (223) is connected to a plug rod (2231) corresponding to the plug hole (2131), and a compensating spring (2223) is sleeved on the outer side of the plug rod (2231).

2. The differential mode inductor manufacturing fixture of claim 1, wherein, The base (1) is provided with a seat (11), and a sliding groove (111) is provided on the inner side of the seat (11), and a partition (112) is provided on the inner side of the sliding groove (111).

3. The differential mode inductor manufacturing fixture of claim 2, wherein, An adjusting screw (12) is inserted into the inner side of the slide groove (111), and one end of the adjusting screw (12) passes through the seat body (11) and is inserted into the linkage gear (121).

4. The differential mode inductor manufacturing fixture of claim 3, wherein, An adjustment motor (13) is provided on the inner side of the seat (11). A transmission gear (131) is sleeved on the outer side of the output end of the adjustment motor (13). The transmission gear (131) meshes with the linkage gear (121).

5. The differential mode inductor manufacturing fixture of claim 1, wherein, The drive roller (221) is connected to a drive motor (2211), which is connected to the bottom of one of the fixed housings (223).

Images