A perforating device for mulch film used in tobacco planting

By designing a composite motion of eccentric transmission and slide rail guidance, efficient and precise mulch film punching is achieved, solving the problem of cumbersome manual operation and improving tobacco planting efficiency and equipment lifespan.

CN224419564UActive Publication Date: 2026-06-30HENAN TOBACCO CO LUOYANG CO

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN TOBACCO CO LUOYANG CO
Filing Date
2025-08-12
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

In tobacco cultivation, after the plastic film is used for mulching, holes need to be punched manually, which results in high labor intensity and time consumption, especially in large tobacco planting bases where manual operation is inefficient.

Method used

A perforation device for tobacco planting mulch film was designed. Through the combined motion of eccentric transmission and slide rail guidance, high-precision puncture and hole enlargement are achieved. The device includes a frame, rotating shaft, sprocket, bevel gear assembly, hook and blade, ensuring the accuracy and efficiency of a single operation.

Benefits of technology

It improves drilling efficiency by 40%, reduces assembly errors, lowers the failure rate by 60%, and has a puncture position error of less than 0.5mm, which meets the growth requirements of tobacco roots and stems.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a mulch film perforation device for tobacco planting, including a frame. A connecting pin block is welded to the center of the front end of the frame. A roller is fixedly connected to the rear of the frame. A welded component is fixedly connected to the lower part of the frame. An inner frame is fixedly connected to the middle support part of the welded component. In this mulch film perforation device, the mounting plate connected to the front end of the connecting plate will also rotate eccentrically. The vertical column connected to the bottom of the mounting plate, in conjunction with the through hook, first punctures the film. After the mounting plate rotates eccentrically, the through hook moves to the left, driving the blade mounted on the outer wall of the hook to enlarge the punctured hole in the film.
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Description

Technical Field

[0001] This utility model relates to the field of tobacco planting, specifically a mulch film perforation device for tobacco planting. Background Technology

[0002] Mulching technology is widely used in tobacco cultivation. Mulching offers numerous advantages, including heat preservation, moisture retention, weed suppression, and reduced soil erosion, significantly improving tobacco yield and quality. However, after mulching, holes need to be punched in the film to allow tobacco seedlings to emerge and grow. This step currently relies mainly on manual labor, which presents the following problems:

[0003] The traditional method of drilling holes in plastic film mainly relies on manual labor using simple tools to locate and drill holes one by one. The operation is cumbersome and labor-intensive, especially in large tobacco planting bases, where manual drilling consumes a lot of time and manpower. Utility Model Content

[0004] The purpose of this invention is to provide a mulch film punching device for tobacco planting, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A perforating device for mulch film used in tobacco cultivation includes a frame, characterized in that: a welded component is fixedly connected to the lower part of the frame of the frame; an inner frame is fixedly connected to the middle support part of the welded component's frame; a rotating shaft is rotatably connected to the front part of the inner wall of the welded component; wheel axles are fixedly connected to both ends of the rotating shaft; symmetrical guard strips are arranged on the front end of the inner frame of the inner frame near the rotating shaft; connecting blocks are fixedly connected to the sides of the guard strips; there are two sets of connecting blocks; mounting seats are fixedly connected to the bottom of both sets of connecting blocks; a connecting plate is fixedly connected to the upper front end of the mounting seat; the front of the connecting plate... The upper and lower parts of the connecting plate are fixedly connected to slide rails 2. Slider 2 is slidably connected to the groove of slide rail 2. Slider 1 is provided at the front end of slider 2. Connecting plate 2 with left and right displacement is provided at the front end of connecting plate 1. Slide rail 1 is provided on both the left and right sides of the back of connecting plate 2. The end of slide rail 1 away from the back of connecting plate 2 is slidably connected to slider 2. Lifting lug is installed on the top of connecting plate 2, and connecting shaft is installed at the axis of lifting lug. Eccentric rod is fixedly connected to the end of connecting shaft away from connecting plate 2. Rotating shaft is fixedly connected to the end of eccentric rod away from connecting shaft. Rotating shaft is rotatably connected to the center of the front end of connecting plate 1.

[0007] As a further embodiment of this utility model: a sprocket one is fixedly connected to the outer wall of the rotating shaft, and a sprocket two is connected to the outer wall of the sprocket one via a chain drive. A driven rod is fixedly connected to the axial center of the sprocket two.

[0008] As a further embodiment of this utility model: a bevel gear assembly is installed on one side of the outer wall of the driven rod, and the driven shaft of the bevel gear assembly passes through the back of the connecting plate and is fixedly connected to the back of the rotating shaft.

[0009] As a further embodiment of this utility model: a mounting plate is fixedly connected to the front facade of the connecting plate 2, a vertical column is installed at the bottom of the mounting plate, a hook and a blade are fixed at the bottom of the vertical column respectively, and a blade is installed on the upper surface of the outer wall of the hook.

[0010] As a further improvement of this utility model: the outer wall of the wheel axle is fixedly connected to a gripping wheel via a connecting rod.

[0011] As a further improvement of this utility model: a connecting pin block is welded to the center of the front end of the vehicle frame, and a rear wheel bracket is fixedly connected to the rear part of the inner wall of the inner frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] In this utility model, a slider 1 connected to the back of the connecting plate is slidably connected to a slide rail 1. At the same time, the slide rail 1 is fixed to a slider 2 that slides within the groove of the slide rail 2 at the front end of the connecting plate. When the connecting plate rotates eccentrically, it will cause the connecting plate to move left and right at the front end of the connecting plate and also move up and down at the groove of the slide rail 1. This design helps to stabilize the connecting plate during eccentric rotation.

[0014] In this utility model, the mounting plate connected to the front end of the connecting plate will also rotate eccentrically. The vertical column connected to the bottom of the mounting plate, in conjunction with the hook, will first pierce the membrane. After the mounting plate rotates eccentrically, the hook will move to the left and drive the blade mounted on the outer wall of the hook to enlarge the hole in the pierced membrane.

[0015] This practical, high-precision puncture device utilizes a composite motion of eccentric transmission and slide rail guidance to ensure a puncture position error of 0.5mm. It completes puncture and hole enlargement in a single operation, increasing efficiency by 40%. The positioning design of the welded part 9 and the connecting block 4 reduces assembly errors and extends service life by 50%. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a perforation device for mulch film used in tobacco cultivation.

[0017] Figure 2 This is an assembly drawing of the rotating shaft and its connecting components in a mulch film perforation device for tobacco planting.

[0018] Figure 3 In a perforating device for mulch film used in tobacco planting Figure 2 Enlarged view of point A.

[0019] Figure 4 This is an assembly diagram of a hook in a mulch film punching device for tobacco planting.

[0020] In the diagram: 1. Frame; 2. Connecting pin block; 3. Blade; 4. Connecting block; 5. Guard strip; 6. Rear wheel bracket; 8. Inner frame; 9. Welded parts; 10. Rotating shaft; 11. Sprocket 1; 12. Sprocket 2; 13. Wheel axle; 14. Mounting seat; 15. Grip wheel; 16. Connecting plate 1; 17. Rotating shaft; 18. Eccentric rod; 19. Connecting shaft; 20. Connecting plate 2; 21. Mounting plate; 22. Slide rail 1; 23. Slide rail 2; 24. Slide rail 2; 25. Bevel gear assembly; 26. Vertical column; 29. ​​Hook; 30. Through hook; 31. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 4 In this embodiment of the utility model, a mulch film punching device for tobacco planting has a welded part 9 fixedly connected to the lower part of the frame of the frame 1. An inner frame 8 is fixedly connected to the middle support part of the frame of the welded part 9. A rotating shaft 10 is rotatably connected to the front part of the inner wall of the welded part 9. Wheel axles 13 are fixedly connected to both ends of the rotating shaft 10. A guard strip 5 is symmetrically arranged on the front end of the inner frame of the inner frame 8 near the rotating shaft 10. A connecting block 4 is fixedly connected to the side of the guard strip 5. There are two sets of connecting blocks 4. A mounting seat 14 is fixedly connected to the bottom of each set of connecting blocks 4.

[0023] A connecting plate 16 is fixedly connected to the upper front end of the mounting base 14. A slide rail 25 is fixedly connected to both the upper and lower front ends of the connecting plate 16. A slider 24 is slidably connected to the slot of the slide rail 25. A slider 23 is located at the front end of the slider 24. A connecting plate 20 with left-right displacement is located at the front end of the connecting plate 16. Slide rails 22 are located on both the left and right sides of the back of the connecting plate 20. The end of the slide rail 22 away from the back of the connecting plate 20 is slidably connected to the slider 24. A lifting lug is installed on the top of the connecting plate 20, and a connecting shaft 19 is installed at the axis of the lifting lug. An eccentric rod 18 is fixedly connected to the end of the connecting plate 20 away from the eccentric rod 18 away from the connecting shaft 19. A rotating shaft 17 is fixedly connected to the end of the eccentric rod 18 away from the connecting shaft 19. The rotating shaft 17 is rotatably connected to the center of the front end of the connecting plate 16. A connecting pin block 2 is welded to the center of the front end of the frame 1. A rear wheel bracket 6 is fixedly connected to the rear part of the inner wall of the inner frame 8. The push handle is connected to the wheel axle 13 through the connecting pin block 2. The first sprocket 11 is fixed to the rotating shaft 10. The second sprocket 12 is connected to the driven rod. The bevel gear assembly 26 is installed at the end of the driven rod. One end of the rotating shaft 17 is eccentrically connected to the eccentric rod 18.

[0024] Please see Figures 1-3 A sprocket 11 is fixedly connected to the outer wall of the rotating shaft 10. A sprocket 2 12 is connected to the outer wall of the sprocket 11 via a chain drive. A driven rod is fixedly connected to the shaft center of the sprocket 2 12. The push handle is pushed, and the wheel axle 13 drives the sprocket 11 to rotate. The sprocket 2 12 drives the rotating shaft 17 to rotate via the bevel gear assembly 26. The eccentric rod 18 drives the connecting plate 20 to rotate eccentrically via the connecting shaft 19. The slider 23 slides in the slide rail 22, and the slide rail 22 slides in the groove of the slide rail 25, realizing the compound motion of the connecting plate 20.

[0025] Please see Figures 3-4 A bevel gear assembly 26 is installed on one side of the outer wall of the driven rod. The driven shaft of the bevel gear assembly 26 passes through the back of the connecting plate 16 and is fixedly connected to the back of the rotating shaft 17. A mounting plate 21 is fixedly connected to the front face of the connecting plate 20. A vertical column 29 is installed at the bottom of the mounting plate 21. A hook 30 and a blade 3 are fixed at the bottom of the vertical column 29 respectively. A blade 3 is installed on the upper surface of the outer wall of the hook 30. The mounting plate 21 moves with the connecting plate 20. After the hook 31 pierces the film, the blade 3 enlarges the hole of the film piercing.

[0026] In 1000 cycles of testing, the puncture position error remained stable within 0.3mm. Compared with traditional devices, the membrane breaking efficiency was increased by 45% and the failure rate was reduced by 60%.

[0027] A gripping wheel 15 is fixedly connected to the outer wall of the wheel axle 13 via a connecting rod.

[0028] The working principle of this utility model is as follows:

[0029] Assembly: Welding component 9 is welded to the lower frame of the frame 1 to position the inner frame 8 at the lower part of the inner frame of the frame 1.

[0030] The connecting block 4, which is fixed to the inner side of the outer frame of the inner frame 8, is used for welding the mounting base 14.

[0031] Specifically: The tractor is connected to the connecting pin 2, and the tractor drives the present invention to move, thereby causing the wheel axle 13 to rotate, which in turn drives the rotating shaft 10 to rotate. After the rotating shaft 10 rotates, the sprocket 11 fixed on the outer wall of the rotating shaft 10 drives the sprocket 2 12 to rotate through the chain. The driven rod connected to the shaft center of the sprocket 2 12 drives the bevel gear assembly 26 to operate. The driven shaft of the driven part of the bevel gear assembly 26 brakes the rotating shaft 17 to rotate. The eccentric rod 18 eccentrically connected to one end of the rotating shaft 17 is fixed to the connecting shaft 19. The connecting shaft 19 is connected to the connecting plate 20. After the rotating shaft 17 rotates, it will drive the connecting plate 20 to rotate eccentrically.

[0032] However, the slider 23 connected to the back of the connecting plate 20 is slidably connected to the slide rail 22. At the same time, the slide rail 22 is fixed to the slider 24, which slides in the groove of the slide rail 25 at the front end of the connecting plate 16. When the connecting plate 20 rotates eccentrically, it will cause the connecting plate 20 to move left and right at the front end of the connecting plate 16 and also move up and down at the groove of the slide rail 22. This design helps the connecting plate 20 to be stable during the eccentric rotation process.

[0033] The mounting plate 21 connected to the front end of the connecting plate 20 will also rotate eccentrically. The vertical column 29 connected to the bottom of the mounting plate 21, together with the through hook 31, will first pierce the film. After the mounting plate 21 rotates eccentrically, the through hook 31 will move to the left and drive the blade 3 installed on the outer wall of the hook 30 to enlarge the pierced film hole.

[0034] This effect occurs because the rootstocks of tobacco plants are too large after planting, and traditional small holes cannot accommodate their growth.

[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A mulch film perforating device for tobacco planting comprising a vehicle frame (1), characterized in that: The lower part of the frame of the vehicle frame (1) is fixedly connected to a welded part (9), the middle support part of the frame of the welded part (9) is fixedly connected to an inner frame (8), the front part of the inner wall of the welded part (9) is rotatably connected to a rotating shaft (10), both ends of the rotating shaft (10) are fixedly connected to wheel axles (13), the front end of the inner frame of the inner frame (8) is symmetrically provided with a guard strip (5) on the side near the rotating shaft (10), the side of the guard strip (5) is fixedly connected to a connecting block (4), the number of the connecting blocks (4) is two sets, and the bottom of the two sets of connecting blocks (4) is fixedly connected to a mounting seat (14). The mounting base (14) is fixedly connected to a connecting plate 1 (16) at its front end. The upper and lower ends of the front end of the connecting plate 1 (16) are fixedly connected to slide rails 2 (25). A slider 2 (24) is slidably connected to the slot of the slide rail 2 (25). A slider 1 (23) is located at the front end of the slider 2 (24). A connecting plate 2 (20) with left and right displacement is located at the front end of the connecting plate 1 (16). Slide rails 1 (22) are located on both the left and right sides of the back of the connecting plate 2 (20). The end of the slide rail (22) away from the back of the connecting plate (20) is slidably connected to the slider (24). The top of the connecting plate (20) is equipped with a lifting lug, and the shaft (19) is installed at the axial center of the lifting lug. The end of the connecting shaft (19) away from the connecting plate (20) is fixedly connected to an eccentric rod (18). The end of the eccentric rod (18) away from the connecting shaft (19) is fixedly connected to a rotating shaft (17). The rotating shaft (17) is rotatably connected to the front center of the connecting plate (16).

2. The tobacco planting mulching film punching device according to claim 1, characterized in that: The outer wall of the rotating shaft (10) is fixedly connected to a sprocket one (11), and the outer wall of the sprocket one (11) is connected to a sprocket two (12) via a chain drive. The shaft center of the sprocket two (12) is fixedly connected to a driven rod.

3. The tobacco planting mulching film punching device according to claim 2, characterized in that: A bevel gear assembly (26) is installed on one side of the outer wall of the driven rod. The driven shaft of the bevel gear assembly (26) passes through the back of the connecting plate (16) and is fixedly connected to the back of the rotating shaft (17).

4. The perforation device for tobacco planting mulch film according to claim 1, characterized in that: The front facade of the connecting plate 2 (20) is fixedly connected to an installation plate (21). A vertical column (29) is installed at the bottom of the installation plate (21). A hook (30) and a blade (3) are fixed at the bottom of the vertical column (29). A blade (3) is installed on the upper surface of the outer wall of the hook (30).

5. The perforation device for tobacco planting mulch film according to claim 1, characterized in that: The outer wall of the wheel axle (13) is fixedly connected to a gripping wheel (15) via a connecting rod.

6. The perforation device for tobacco planting mulch film according to claim 1, characterized in that: A connecting pin block (2) is welded to the center of the front end of the frame (1), and a bracket rear wheel bracket (6) is fixedly connected to the rear part of the inner wall of the inner frame (8).