A portal-type fire transport loosening device

By designing a gantry-type rail transport loosening device, the lifting assembly and loosener are used to break up the slab or frozen layer of materials, solving the problem of difficult material unloading during rail transport and achieving efficient automated unloading and safe material handling.

CN224423055UActive Publication Date: 2026-06-30ZHENGZHOU YUZHONG ENERGY CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU YUZHONG ENERGY CO LTD
Filing Date
2025-06-13
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

During train transportation, the caking of materials caused by dust suppressant spraying and freezing caused by extreme cold weather make it difficult for automated unloading equipment to work properly, increasing the difficulty of unloading and the safety hazards of manual cleaning.

Method used

Design a gantry-type fire transport loosening device, including a gantry trolley, a trolley, a lifting assembly, and a loosener. The lifting assembly drives the loosener to lift and rotate the crushing head to crush the hardened or frozen layer of the material. It is used in conjunction with an automated unloading device.

Benefits of technology

It enables the crushing and loosening of materials during train transportation, reduces manual labor intensity, improves unloading efficiency, avoids safety hazards, and ensures the normal operation of automated unloading equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a gantry-type material loosening device for railway transport, belonging to the technical field of material loosening equipment. It includes a gantry trolley slidably mounted on a main track; a trolley slidably mounted on a trolley track, which is fixed to the top of the gantry trolley and perpendicular to the main track; a lifting assembly is fixedly connected to the bottom of the trolley, and a loosening device is connected to the actuator end of the lifting assembly. The position of the loosening device is controlled by the gantry trolley and the trolley, and the lifting assembly controls the raising and lowering of the loosening device. After the loosening device is activated, it drives the crushing head below to rotate, crushing and loosening the caking or frozen material transported by train, thus enabling the automatic unloading equipment to unload normally, eliminating the trouble of manual cleaning, reducing labor, and avoiding the safety hazards of manual construction.
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Description

Technical Field

[0001] This utility model relates to the technical field of material loosening equipment, specifically to a gantry-type rail transport loosening equipment, which is mainly suitable for crushing and loosening hardened or frozen materials during train transportation to facilitate subsequent unloading operations. Background Technology

[0002] With increasingly stringent environmental protection requirements, more and more raw material companies are choosing to spray dust suppressants on the surface of materials during loading and unloading. The main function of dust suppressants is to form a crust on the surface of the materials, thereby reducing dust and spillage. However, the crust formation can affect automated unloading equipment, as the resulting crust can prevent automatic unloading or increase the difficulty of unloading.

[0003] In addition, extremely cold weather can cause materials to freeze completely, making it impossible to unload them and causing certain difficulties for raw material users. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a gantry-type fire transport loosening device; the loosening device breaks up the hardened or frozen layer to facilitate unloading.

[0005] This utility model adopts the following technical solution: a gantry-type fire transport loosening device, comprising:

[0006] The gantry crane is slidably mounted on the main roadway rails.

[0007] The trolley is slidably mounted on the trolley track; the trolley track is fixed to the top of the gantry crane and is perpendicular to the crane track.

[0008] The lifting assembly is fixedly connected to the trolley.

[0009] The loosener is connected to the actuator of the lifting assembly, which is used to drive the loosener to move up and down.

[0010] Furthermore, the gantry trolley includes two side legs, with crossbeams fixedly connected to the top of the two legs, and trolley traveling wheels that are rolled on the trolley track fixed to the bottom of the legs; the trolley traveling wheels are connected to a trolley drive motor.

[0011] The two main track rails are arranged parallel to each other on both sides of the railway track.

[0012] The trolley track is fixed to the crossbeam.

[0013] The trolley includes a frame, and trolley wheels are fixed at the bottom of the frame and rolled on the trolley track. The trolley wheels are connected to a trolley drive motor.

[0014] The lifting assembly includes:

[0015] The base frame is fixedly connected to the trolley; the base frame has vertical slide rails inside.

[0016] The upper sprocket and the lower sprocket are fixed to the upper and lower ends of the base frame, respectively;

[0017] A drive chain is vertically mounted on the upper and lower sprockets;

[0018] A lifting drive motor is used to drive the upper sprocket;

[0019] The carriage is slidably mounted on the slide rail of the base frame; the carriage is fixedly connected to the drive chain.

[0020] The carriage has a frame structure, and guide wheels that are rolled and connected to the slide rail are fixed at both the upper and lower ends of the carriage.

[0021] The connection between the drive chain and the carriage is equipped with a shock absorber.

[0022] The loosening device includes a vertical support sleeve fixedly connected to the actuator of the lifting assembly, and a rotating shaft is rotatably installed in the support sleeve; a loosening drive motor is fixedly connected to the upper end of the rotating shaft, and a crushing head is fixedly connected to the lower end of the rotating shaft.

[0023] Multiple looseners are provided, and the multiple looseners are arranged in a row along the direction of the trolley track.

[0024] The beneficial effects of this utility model are as follows: it is mainly used for crushing and loosening slab or frozen materials during train transportation. Before the material enters the site for unloading, it can crush and loosen the material once, breaking the slab layer or breaking the frozen layer, thus destroying the integrity of the material, so that the automatic unloading equipment can unload normally; thereby eliminating the trouble of manual cleaning, reducing manual labor, and avoiding the safety hazards of manual construction. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 A front view of a portal-type fire transport loosening device provided for an embodiment of this utility model.

[0027] Figure 2 for Figure 1 Enlarged view of point A in the middle.

[0028] Figure 3The left view of a portal-type fire transport loosening device provided in an embodiment of this utility model.

[0029] Figure 4 for Figure 3 Enlarged view of point B in the middle.

[0030] Explanation of reference numerals in the attached figures:

[0031] 1. Gantry crane; 11. Outriggers; 12. Crossbeam; 13. Crane wheels; 14. Crane drive motor;

[0032] 2. Large roadway rails;

[0033] 3. Cart; 31. Frame; 32. Cart wheels; 33. Cart drive motor;

[0034] 4. Trolley track;

[0035] 5. Lifting assembly; 51. Base frame; 511. Slide rail; 52. Upper sprocket; 53. Lower sprocket; 54. Drive chain; 55. Carriage; 551. Guide wheel; 56. Shock absorber; 57. Lifting drive motor;

[0036] 6. Loosening device; 61. Support sleeve; 62. Rotating shaft; 63. Loosening drive motor; 64. Crushing head;

[0037] 7. Railway track; 8. Train carriage. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0040] Example 1:

[0041] like Figures 1 to 4As shown, this utility model provides a gantry-type fire transport loosening device, in which a gantry trolley 1 is slidably mounted on a main roadway rail 2. A trolley rail 4 is fixed to the top of the gantry trolley 1, perpendicular to the main roadway rail 2, and a trolley 3 is slidably mounted on the trolley rail 4. A lifting assembly 5 is fixed below the trolley 3. A loosening device 6 is fixed to the actuator end of the lifting assembly 5, and the lifting assembly 5 controls the lifting and lowering of the loosening device 6.

[0042] Combination Figure 3 , Figure 4 As shown, the lifting assembly 5 includes a base frame 51, which is fixed under the trolley 3. Inside the base frame 51 are four rectangularly arranged vertical slide rails 511. The slide 55 has a frame structure, and four rectangularly arranged guide wheels 551 are fixed at both the upper and lower ends of the slide 55. The guide wheels 551 are in a one-to-one rolling connection with the slide rails 511, so that the slide 55 can be stably raised and lowered along the slide rails 511.

[0043] A pair of upper sprockets 52 and a pair of lower sprockets 53 are fixed to the upper and lower ends of the base frame 51, respectively. The two upper sprockets 52 are fixed via a drive shaft, and the two lower sprockets 53 are fixed via another drive shaft. A lifting drive motor 57 is fixed to the upper end of the base frame 51 and is fixedly connected to the upper drive shaft. The lifting drive motor 57 can control the forward and reverse rotation of the upper sprockets 52. Two drive chains 54 are correspondingly installed on the upper sprockets 52 and lower sprockets 53. The side of the drive chain 54 closest to the slide 55 is connected to the slide 55, and a shock absorber 56 is provided at the connection between the drive chain 54 and the slide 55. The rotating drive chain 54 can control the lifting and lowering of the slide 55, and the shock absorber 56 can reduce the reaction force of the loosener 6 on the drive chain 54 during operation.

[0044] Combination Figures 1 to 4 As shown, in this embodiment, multiple looseners 6 are provided, and the multiple looseners 6 are arranged in a row along the trolley track 4. The loosener 6 includes a vertical support sleeve 61 fixedly connected to the slide 55, and a rotating shaft 62 is rotatably installed in the support sleeve 61, with both ends of the rotating shaft 62 extending out of the support sleeve 61. A loosening drive motor 63 is connected to the upper end of the support sleeve 61, and the loosening drive motor 63 is fixed on the slide 55; a crushing head 64 is fixed to the lower end of the support sleeve 61.

[0045] Example 2:

[0046] Based on the above embodiment one, combined with Figures 1 to 4As shown, this embodiment provides a gantry crane 1. Two main tracks 2 are arranged parallel to each other on both sides of a railway track 7, and a train carriage 8 is located on the railway track 7. The top ends of two support legs 11 are fixedly connected by two crossbeams 12 and two longitudinal beams, and a trolley track 4 is fixed on each crossbeam 12. The bottom ends of the support legs 11 are fixed with gantry crane wheels 13, which are rolled on the corresponding main track 2. The gantry crane wheels 13 are connected to a gantry crane drive motor 14, which controls the gantry crane 1 to move linearly back and forth along the railway track 7, so that the equipment can move to the position of any train carriage 8.

[0047] Example 3:

[0048] Based on the above-described embodiment two, combined with Figures 1 to 4 As shown, this embodiment provides a trolley 3. The trolley 3 is arranged between two crossbeams 12, and two trolley wheels 32 are fixed to the bottom of each side of the trolley 3. The trolley wheels 32 are rolled on the corresponding trolley tracks 4. The trolley wheels 32 are connected to a trolley drive motor 33, which controls the trolley 3 to move in a straight line reciprocating motion perpendicular to the railway track 7, so that the trolley 3 can travel to the upper position inside the train carriage 8.

[0049] Working principle:

[0050] After the train stops, the operator manually moves the gantry crane 1 along the main track 2 to the front of the first train car 5 via the control panel.

[0051] The operator moves the trolley 3 along the trolley track 4, so that the trolley 3 stops directly above the train carriage 8;

[0052] When the operator starts the lifting assembly 5, the slide 55 in the lifting assembly 5 moves downward, which drives the loosener 6 to move downward; at the same time, the loosener 6 starts, which drives the crushing head 64 below to rotate; during the downward movement, the crushing head 6 contacts the material and continues to rotate and crush it.

[0053] After moving downwards to the set depth, the lifting assembly 5 begins to move upwards, driving the loosener 6 upwards until it returns to the initial height position, and the loosener 6 stops rotating; at this point, the loosening and crushing of a set of points is completed.

[0054] Then, the personnel operated the gantry crane 1 to continue moving, repeating the above process on each train car one by one, until all the train cars 8 within the range of the gantry rail 2 were loosened and broken.

[0055] After completion, the personnel operate the gantry crane 1 back to the starting point, ready to loosen and crush the next set of train carriages 8.

[0056] As can be seen from the above embodiments, this utility model can be used in conjunction with automated unloading equipment such as tippers, screw conveyors, and bottom-discharge carriages, solving the problem that it is difficult to use automated unloading equipment for caking or frozen materials in railway transportation conditions. This utility model can reduce labor intensity, improve unloading efficiency, eliminate the safety hazards of manual material handling, and provide raw material users with a perfect material loosening and crushing solution, saving energy and increasing efficiency.

[0057] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A gantry-type fire transport loosening device, characterized in that include: A gantry crane (1) is slidably mounted on the main roadway rail (2); The trolley (3) is slidably mounted on the trolley track (4); the trolley track (4) is fixed on the top of the gantry crane (1), and the trolley track (4) is perpendicular to the crane track (2); The lifting assembly (5) is fixedly connected to the trolley (3); Loosening device (6) is connected to the actuator of lifting assembly (5), which is used to drive loosening device (6) to lift.

2. A portal fire spalling apparatus as defined in claim 1, wherein: The gantry crane (1) includes two legs (11) on both sides. A crossbeam (12) is fixedly connected to the top of the two legs (11). A gantry crane traveling wheel (13) is fixedly mounted on the gantry rail (2) at the bottom of the legs (11). The gantry crane traveling wheel (13) is connected to a gantry crane drive motor (14).

3. A gantry-type fire transport loosening device according to claim 2, characterized in that: The two large track rails (2) are arranged in parallel on both sides of the railway track rail (7).

4. A gantry-type fire transport loosening device according to claim 2, characterized in that: The trolley track (4) is fixed on the crossbeam (12).

5. A gantry-type fire transport loosening device according to claim 1, characterized in that: The trolley (3) includes a frame (31), and the bottom of the frame (31) is fixed with trolley wheels (32) that are rolled on the trolley track (4). The trolley wheels (32) are connected to a trolley drive motor (33).

6. A gantry-type fire transport loosening device according to claim 1, characterized in that, The lifting assembly (5) includes: The base frame (51) is fixedly connected to the trolley (3); the base frame (51) has a vertical slide (511) inside. The upper sprocket (52) and the lower sprocket (53) are fixed to the upper and lower ends of the base frame (51), respectively; A drive chain (54) is vertically mounted on the upper sprocket (52) and the lower sprocket (53); A lifting drive motor (57) is used to drive the upper sprocket (52). The slide (55) is slidably mounted on the slide rail (511) of the base frame (51); the slide (55) is fixedly connected to the drive chain (54).

7. A gantry-type fire transport loosening device according to claim 6, characterized in that: The slide (55) is a frame structure, and the upper and lower ends of the slide (55) are fixed with guide wheels (551) that are tactilely connected to the slide rail (511).

8. A gantry-type fire transport loosening device according to claim 7, characterized in that: A shock absorber (56) is provided at the connection between the drive chain (54) and the carriage (55).

9. A gantry-type fire transport loosening device according to claim 1, characterized in that: The loosening device (6) includes a vertical support sleeve (61) fixedly connected to the actuating end of the lifting assembly (5), and a rotating shaft (62) is rotatably installed in the support sleeve (61); a loosening drive motor (63) is fixedly connected to the upper end of the rotating shaft (62), and a crushing head (64) is fixed to the lower end of the rotating shaft (62).

10. A gantry-type fire transport loosening device according to claim 8, characterized in that: Multiple loosening devices (6) are provided, and multiple loosening devices (6) are arranged in a row along the direction of the trolley track (4).