A concrete spraying and curing equipment for slipform construction of shallow circular silos

Abstract

This utility model relates to the field of spray curing devices for shallow circular silos, and discloses a spray curing device for concrete used in slipform construction of shallow circular silos. The device includes: a silo, which is cylindrical in shape and used for long-term storage or transshipment of grain; and a spray assembly for spray curing concrete during slipform construction of the shallow circular silo, disposed around the periphery of the silo. The spray assembly includes a guide rail, which is fixedly installed on the outer bottom of the silo. A movable ring is movably connected to the top of the guide rail, and support blocks are fixedly connected to the left and right sides of the top of the movable ring. In this utility model, a mobile vehicle drives the spray assembly to move in a circular motion along the annular guide rail, allowing the spray head to cover the entire surface of the silo wall. This achieves all-round and uniform spraying of the concrete wall of the shallow circular silo, reducing manual labor, lowering labor intensity, ensuring uniform wetting of the concrete surface, avoiding the risk of cracking due to localized dryness, and improving the overall quality of the concrete and construction efficiency.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, and more specifically, to a concrete spraying and curing device for shallow circular silo slipform construction. Background Technology

[0002] Shallow circular silos are a type of above-ground grain silo with a cylindrical body, mainly used for long-term storage or transshipment of grain. Their design conforms to modern grain depot construction standards and features large storage capacity. They are widely used in the storage fields of agriculture, building materials, energy and other industries. In the slipform construction of shallow circular silos, the quality of concrete curing directly affects the structural strength and durability.

[0003] Traditional concrete spraying and curing equipment used for slipform construction of shallow circular silos has the following problems;

[0004] Existing concrete curing methods mainly rely on manual spraying or fixed spraying systems. Manual spraying is labor-intensive, inefficient, and it is difficult to ensure the uniformity and timeliness of spraying. Especially in the construction of shallow circular silos with large areas and high walls, uneven spraying can cause cracking of the concrete due to uneven drying and wetting, which in turn affects the quality of the concrete and the service life of the silo. Utility Model Content

[0005] The purpose of this invention is to provide a concrete spraying and curing device for shallow circular silo slipform construction, so as to solve the above-mentioned problems of the prior art.

[0006] To achieve the above objectives, this utility model provides a concrete spraying and curing device for slipform construction of shallow circular silos, comprising: a silo, the silo having a cylindrical structure for long-term storage or transfer of grain; and a spraying assembly for spraying and curing concrete during slipform construction of shallow circular silos, disposed around the silo. The spraying assembly includes a guide rail, which is fixedly installed on the bottom outer side of the silo. A movable ring is movably connected to the top of the guide rail. Support blocks are fixedly connected to the left and right sides of the top of the movable ring, allowing the guide rail and the movable ring to drive the two sets of support blocks to rotate stably. A conveying pipe is fixedly installed at the top of the movable ring, penetrating the bottom of the two sets of support blocks. A connecting block is fixedly installed on the left side of the left support block, and a moving vehicle is fixedly installed on the left side of the connecting block. Transmission pipes are fixedly connected to the top of the conveying pipe and inside the two sets of support blocks. Multiple spray heads are fixedly connected to the inner sides of the two sets of support blocks, allowing the connecting block to drive the movable ring and the two sets of support blocks to rotate, thereby driving the multiple sets of spray heads to spray evenly. The multiple sets of spray heads are respectively connected to the two sets of transmission pipes and are fixedly connected.

[0007] In a preferred embodiment, the delivery pipe, guide rail, and moving ring are all arranged in a circular shape.

[0008] In a preferred embodiment, a storage tank is provided at the rear of the mobile vehicle, and a water pump is provided inside the storage tank. A connecting pipe is fixedly connected to the right side of the water pump. The connecting pipe passes through and is fixedly connected to the right side of the mobile vehicle. The right side of the connecting pipe is fixedly connected to and communicates with the conveying pipe. Two sets of moving rings are provided, and another set of moving rings is fixedly connected to the top of the two sets of support blocks.

[0009] In a preferred embodiment, an adjustment assembly is provided on the outer side of the multiple sets of spray heads. The adjustment assembly includes two sets of guide blocks. The two sets of guide blocks are slidably connected to the outer side of the two sets of support blocks through positioning blocks that are fixedly connected to the inner side near the upper and lower ends. Multiple sets of moving blocks are fixedly connected to the inner side of each set of guide blocks. Connecting rods are fixedly connected to the inner side of each set of moving blocks. Adjustment heads are fixedly connected to the inner side of each set of connecting rods.

[0010] In a preferred embodiment, hydraulic rods are fixedly installed on the outer center of both sets of support blocks via fixing blocks, and the output ends of the two sets of hydraulic rods are respectively fixedly connected to the outer sides of the two sets of guide blocks.

[0011] In a preferred embodiment, the inner ends of the multiple sets of spray heads are all provided with concave conical shapes and are connected to the transmission pipe.

[0012] In a preferred embodiment, all sets of adjustment heads are conical in shape, and the multiple sets of adjustment heads slide inside the concave conical shape of the inner end of the multiple sets of spray heads.

[0013] In a preferred embodiment, all of the multiple sets of positioning blocks are configured in a T-shape.

[0014] Compared with the prior art, this utility model has the following features and beneficial effects:

[0015] 1. This utility model uses a mobile vehicle to drive the spraying assembly to move in a circular motion along the annular guide rail, so that the spray head can cover the entire surface of the silo wall. This achieves all-round and uniform spraying of the shallow circular silo wall concrete, reduces manual input, lowers labor intensity, ensures uniform wetting of the concrete surface, avoids the risk of cracking caused by local dryness, and improves the overall quality of concrete and construction efficiency.

[0016] 2. This utility model achieves precise control of the spray volume by using a hydraulic rod to move the adjusting head. When it is necessary to reduce the spray volume, the hydraulic rod retracts, driving the adjusting head to move into the inner cone cavity of the spray head, reducing the water passage and lowering the spray volume. Conversely, the adjusting head expands the water passage outward, increasing the spray volume. This allows for flexible adjustment of the spray volume based on factors such as construction progress, concrete condition, and environmental conditions, ensuring that the concrete is always in a suitable curing environment, further improving the quality and durability of the concrete. Attached Figure Description

[0017] Figure 1This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 This is a three-dimensional cross-sectional schematic diagram of the mobile vehicle of this utility model;

[0019] Figure 3 This is a rear view schematic diagram of the three-dimensional structure of this utility model;

[0020] Figure 4 This is a three-dimensional cross-sectional view of the support block, fixing block and connecting block of this utility model;

[0021] Figure 5 This is a schematic cross-sectional view of the three-dimensional structure of the spray head of this utility model.

[0022] Reference numerals: In the figure: 1-bin, 2-spray assembly, 3-adjusting assembly, 21-support block, 22-connecting pipe, 23-moving trolley, 24-connecting block, 25-conveying pipe, 26-guide rail, 27-moving ring, 28-spray head, 29-transmission pipe, 31-guide block, 32-hydraulic rod, 33-fixed block, 34-moving block, 35-positioning block, 36-connecting rod, 37-adjusting head. Detailed Implementation

[0023] The technical solutions in the embodiments of this utility model will be clearly and completely described below. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] Example 1:

[0025] See the examples. Figures 1 to 5 As shown, this utility model discloses a concrete spraying and curing device for slipform construction of shallow circular silos, including a silo 1 and a spraying assembly 2. The silo 1 is the body of the shallow circular silo and has a cylindrical structure, used for long-term storage or transfer of grain. The spray assembly 2 is used for spray curing of concrete in shallow circular silo slipform construction. It is set on the periphery of the silo 1. The spray assembly 2 includes a guide rail 26 that stably rotates the moving ring 27. The guide rail 26 is fixedly installed on the bottom of the outer side of the silo 1. The top of the guide rail 26 is movably connected to the moving ring 27, which drives two sets of support blocks 21 to rotate. The top left and right sides of the moving ring 27 are fixedly connected to support blocks 21 that support multiple sets of spray heads 28. The guide rail 26 and the moving ring 27 are movably connected to drive the two sets of support blocks 21 to rotate stably. The top of the moving ring 27 is fixedly installed with a conveying pipe 25 that delivers water to the conveying pipe 29. The conveying pipe 25 passes through the bottom of the two sets of support blocks 21. The left side of the left support block 21 is fixedly installed with a connecting block 24 that connects the moving vehicle 23 to the support block 21 and the moving ring 27.

[0026] Furthermore, a moving trolley 23 that drives the moving ring 27 to rotate is fixedly installed on the left side of the connecting block 24. A transmission pipe 29 that delivers water to the spray head 28 is fixedly connected to the top of the conveying pipe 25 and inside both sets of support blocks 21. Multiple spray heads 28 that spray water onto the outer wall of the tank 1 are fixedly connected to the inner sides of both sets of support blocks 21. This connects the connecting block 24 to drive the moving ring 27 and the two sets of support blocks 21 to rotate, thereby driving the multiple spray heads 28 to spray water evenly. The multiple spray heads 28 are respectively connected to and fixedly connected to the two sets of transmission pipes 29. The conveying pipe 25, guide rail 26, and moving ring 27 are all circular. The mobile vehicle 23 is equipped with a water storage tank at the rear and a mounting cover at the top of the mobile vehicle 23 that connects to the storage tank. The mounting cover can be opened to add water. Inside the storage tank, there is a water pump that pumps water into the delivery pipe 25. A connecting pipe 22 that delivers water into the delivery pipe 25 is fixedly connected to the right side of the water pump. The connecting pipe 22 passes through and is fixedly connected to the right side of the mobile vehicle 23. The right side of the connecting pipe 22 is fixedly connected to and communicates with the delivery pipe 25. There are two sets of moving rings 27. The other set of moving rings 27 is fixedly connected to the top of the two sets of support blocks 21. The two sets of support blocks 21 are respectively fixedly connected between the two sets of moving rings 27.

[0027] An adjustment assembly 3 is provided on the outer side of the multiple sets of spray heads 28. The adjustment assembly 3 includes two sets of guide blocks 31 that drive multiple sets of moving blocks 34 to move. The two sets of guide blocks 31 are slidably connected to the outer side of the two sets of support blocks 21 through positioning blocks 35 that are fixedly connected to the inner side near the upper and lower ends. The positioning blocks 35 are T-shaped and slidably connected inside the support blocks 21. Therefore, the movement distance of the guide blocks 31 can be limited by the positioning blocks 35 to prevent them from falling off and to increase stability. Multiple sets of moving blocks 34 that drive connecting rods 36 to move are fixedly connected to the inner side of each set of guide blocks 31. Connecting rods 36 that drive adjusting heads 37 to move are fixedly connected to the inner side of each set of moving blocks 34. Adjusting heads that can move inward to reduce the distance between the adjusting head 37 and the spray head 28 and thus reduce the amount of spray are fixedly connected to the inner side of each set of connecting rods 36. 37. The outer middle of each of the two sets of support blocks 21 is fixedly installed with a hydraulic rod 32 that drives the guide block 31 to move via a fixing block 33. The output ends of the two sets of hydraulic rods 32 are respectively fixedly connected to the outer sides of the two sets of guide blocks 31. The inner ends of the multiple sets of spray heads 28 are all provided with concave conical shapes and are connected to the transmission pipe 29. The multiple sets of adjusting heads 37 are all set with conical shapes. The multiple sets of adjusting heads 37 slide inside the concave conical shapes of the inner ends of the multiple sets of spray heads 28. By setting the conical shape, when the adjusting head 37 moves into the concave conical shape of the spray head 28, the distance between the adjusting head 37 and the spray head 28 can be reduced, thereby reducing the amount of spraying outward, achieving the effect of controlling the amount of spraying according to actual needs. The multiple sets of positioning blocks 35 are all set with T-shapes. The T-shape setting can limit the distance of movement of the positioning block 35.

[0028] Example 2:

[0029] Specific usage method of this utility model:

[0030] Step 1: First, connect the external power supply and switch to the electrical equipment in this device. Start the water pump in the storage tank at the rear of the mobile vehicle 23 to draw the stored water out through the connecting pipe 22 and transport it to the conveying pipe 25. Since the conveying pipe 25, guide rail 26, and moving ring 27 are all circular, and the conveying pipe 25 is fixed to the top of the moving ring 27, the water can be evenly distributed along the annular conveying pipe 25. Subsequently, the water is transported to multiple sets of spray heads 28 through the transmission pipe 29 at the top of the conveying pipe 25. When the mobile vehicle 23 is started, it rotates around the outer wall of the silo 1, which drives the connecting block 24 to rotate. This causes the moving ring 27 to rotate along the guide rail 26 fixed to the bottom of the outer side of the silo 1. The support block 21, which is fixedly connected between the two sets of moving rings 27, rotates synchronously. Multiple sets of spray heads 28 installed on the inner side of the support block 21 also rotate around the outer wall of the silo 1. The spray heads 28 spray the water delivered by the transmission pipe 29 evenly onto the concrete surface of the outer wall of the silo 1, thus achieving a surround spray curing of the concrete.

[0031] Step 2: When the spray volume needs to be adjusted, the hydraulic rod 32 fixed to the middle of the outer side of the support block 21 is activated. The output end of the hydraulic rod 32 retracts inward to pull the guide block 31. The guide block 31 slides on the outer side of the support block 21 through the positioning block 35 on the inner side. Since the positioning block 35 is T-shaped, it is restricted by the internal structure of the support block 21 when sliding, which can ensure that the guide block 31 moves stably and will not fall off. The movement of the guide block 31 drives the multiple sets of moving blocks 34 fixed on its inner side to move synchronously. The moving blocks 34 then drive the adjusting head 37 to move into the conical shape of the inner end of the spray head 28 through the connecting rod 36. Since both the adjusting head 37 and the inner end of the spray head 28 are conical, as the adjusting head 37 goes deeper, the water passage between it and the spray head 28 narrows, thereby reducing the amount of water sprayed outward. Conversely, the output end of the hydraulic rod 32 pushes the adjusting head 37 to move outward, the water passage widens, and the amount of water sprayed increases. This achieves the purpose of flexibly controlling the spray volume according to the actual maintenance needs.

[0032] Step 3: Throughout the entire process, the rotation of the moving ring 27 achieves full-circumferential spraying. Combined with the precise control of the spraying volume by the adjusting component 3, this ensures that the concrete in the shallow circular silo 1 receives uniform and appropriate curing during slipform construction, thus guaranteeing the strength and quality of the concrete.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A concrete spraying and curing device for slipform construction of shallow circular silos, characterized in that, include; Storage bin (1), the storage bin (1) is a cylindrical structure, used for long-term storage or transshipment of grain; A spray assembly (2) is used for spray curing concrete during slipform construction of a shallow circular silo. It is installed around the silo (1). The spray assembly (2) includes a guide rail (26), which is fixedly installed on the bottom of the outer side of the silo (1). A movable ring (27) is movably connected to the top of the guide rail (26). Support blocks (21) are fixedly connected to the left and right sides of the top of the movable ring (27). The guide rail (26) and the movable ring (27) are movably connected to drive the two sets of support blocks (21) to rotate stably. A conveying pipe (25) is fixedly installed at the top of the movable ring (27). The conveying pipe (25) passes through the two sets of support blocks (21). At the bottom of the support block (21) on the left, a connecting block (24) is fixedly installed on the left side. A moving vehicle (23) is fixedly installed on the left side of the connecting block (24). A transmission pipe (29) is fixedly connected to the top of the conveying pipe (25) and inside the two sets of support blocks (21). Multiple sets of spray heads (28) are fixedly connected to the inner side of the two sets of support blocks (21) to connect the connecting block (24) to drive the moving ring (27) and the two sets of support blocks (21) to rotate, thereby driving the multiple sets of spray heads (28) to spray evenly. The multiple sets of spray heads (28) are respectively connected to the two sets of transmission pipes (29) and fixedly connected.

2. The concrete spraying and curing equipment for shallow circular silo slipform construction as described in claim 1, characterized in that: The conveying pipe (25), guide rail (26) and moving ring (27) are all circular in shape.

3. The concrete spraying and curing equipment for shallow circular silo slipform construction as described in claim 1, characterized in that: The rear of the mobile vehicle (23) is provided with a storage tank, and a water pump is provided inside the storage tank. A connecting pipe (22) is fixedly connected to the right side of the water pump. The connecting pipe (22) is fixedly connected to the right side of the mobile vehicle (23), and the right side of the connecting pipe (22) is fixedly connected to and communicates with the conveying pipe (25). The mobile ring (27) is set in two sets, and the other set of the mobile ring (27) is fixedly connected to the top of the two sets of support blocks (21).

4. The concrete spraying and curing equipment for shallow circular silo slipform construction as described in claim 1, characterized in that: An adjustment assembly (3) is provided on the outer side of the multiple sets of spray heads (28). The adjustment assembly (3) includes two sets of guide blocks (31). The two sets of guide blocks (31) are slidably connected to the outer side of the two sets of support blocks (21) through positioning blocks (35) fixedly connected to the inner side near the upper and lower ends. Multiple sets of moving blocks (34) are fixedly connected to the inner side of the two sets of guide blocks (31). Connecting rods (36) are fixedly connected to the inner side of the multiple sets of moving blocks (34). Adjustment heads (37) are fixedly connected to the inner side of the multiple sets of connecting rods (36).

5. The concrete spraying and curing equipment for shallow circular silo slipform construction as described in claim 4, characterized in that: Hydraulic rods (32) are fixedly installed on the outer middle of both sets of support blocks (21) by fixing blocks (33), and the output ends of the two sets of hydraulic rods (32) are respectively fixedly connected to the outer side of the two sets of guide blocks (31).

6. The concrete spraying and curing equipment for shallow circular silo slipform construction as described in claim 4, characterized in that: The inner ends of the multiple sets of spray heads (28) are all provided with concave conical shapes and are connected to the transmission pipe (29).

7. The concrete spraying and curing equipment for shallow circular silo slipform construction as described in claim 6, characterized in that: The multiple sets of adjustment heads (37) are all cone-shaped, and the multiple sets of adjustment heads (37) slide inside the concave cone shape of the multiple sets of spray heads (28).

8. The concrete spraying and curing equipment for shallow circular silo slipform construction as described in claim 4, characterized in that: All of the aforementioned positioning blocks (35) are configured in a T-shape.

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