Anti-clogging device for the blower pipe of the air-powered coal preparation machine

By introducing cleaning scrapers and screening mechanisms into the air duct of the wind-powered coal preparation machine, the problems of dust accumulation and blockage by large coal particles have been solved, enabling the wind-powered coal preparation machine to operate efficiently.

CN224423531UActive Publication Date: 2026-06-30HANDAN FEIXIANG HONGFENG MINING MASCH MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANDAN FEIXIANG HONGFENG MINING MASCH MFG CO LTD
Filing Date
2025-04-01
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The existing air-powered coal preparation machine's blower duct lacks a cleaning mechanism, which leads to coal dust accumulation and blockage, and it cannot effectively filter large coal particles, affecting the air intake efficiency.

Method used

An anti-clogging device was designed, including a cleaning scraper and a screening mechanism. The cleaning scraper is used to clean the dust in the blower pipe, and the screening mechanism is used to crush large coal particles. The operation is automated through a rotating rod and a gear system driven by a motor.

Benefits of technology

It effectively prevents the blower pipe from getting clogged, improves the air intake efficiency of the air-powered coal preparation machine, ensures the stability of air volume and air pressure, and prevents large coal particles from clogging the collection pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an anti-clogging device for the blower pipe of a wind-powered coal preparation machine, relating to the technical field of wind-powered coal preparation machines. It includes a protective cover, with a wind classifier fixedly connected to the inner side of the cover. A blower is fixedly connected to one side of the wind classifier, and the blowers are arranged sequentially from front to back. An air duct is provided inside the protective cover, and the air duct is connected to the blower. A mounting frame is fixedly connected to the inner side of the air duct, and a rotating rod is rotatably connected to the inner side of the mounting frame. Connecting frames are fixedly connected to both sides of the outer side of the rotating rod. This anti-clogging device for the blower pipe of the wind-powered coal preparation machine has a reasonable structural design. It can filter and crush large coal particles, preventing them from clogging the collection pipe. It can also clean coal dust accumulated inside the blower pipe, preventing coal dust from accumulating and causing blockage.
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Description

Technical Field

[0001] This utility model relates to the field of wind-powered coal preparation machine technology, specifically to an anti-clogging device for the blower pipe of a wind-powered coal preparation machine. Background Technology

[0002] Coal is widely used as an energy source in various industries. After being mined, coal needs to undergo coal preparation processes to separate impurities and gangue from the raw coal. Currently, dry coal preparation is the most common process, which uses air-powered coal separators.

[0003] The existing wind-powered coal preparation machine lacks a mechanism to clean accumulated coal dust inside the blower duct. This leads to the accumulation of coal dust in the blower duct over a long period, causing blockages, reducing air pressure and air volume. Furthermore, the existing wind-powered coal preparation machine cannot filter and crush large coal particles, which can clog the collection pipe and affect the air intake efficiency. Therefore, a new technical solution needs to be designed to address these issues. Utility Model Content

[0004] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an anti-clogging device for the blower pipe of a wind-powered coal preparation machine, comprising a protective cover, an air classifier fixedly connected to the inner side of the protective cover, a blower fixedly connected to one side of the air classifier, and the blowers arranged sequentially from front to back; an air duct provided inside the protective cover, the air duct being connected to the blower; an installation frame fixedly connected to the inner side of the air duct; a rotating rod rotatably connected to the inner side of the installation frame; connecting frames fixedly connected to both sides of the outer side of the rotating rod; an installation plate fixedly connected to one side of the connecting frame; and a cleaning scraper fixedly connected to one side of the installation plate. The cleaning scraper contacts the air duct, and the cleaning scraper is a straight plate adapted to the cross-section of the inner wall of the air duct. The working edge of the cleaning scraper is in close contact with the inner wall surface of the air duct. When the rotating rod rotates, it drives the cleaning scraper to move along the inner wall of the air duct to scrape away coal dust accumulated on the inner wall of the air duct, thus preventing the air duct from clogging.

[0006] Preferably, a collecting pipe is fixedly connected to one side of the blower, an installation ring is fixedly connected to the inner side of the collecting pipe, and a screen is screwed to the top of the installation ring to screen coal particles.

[0007] A first motor is fixedly connected to the bottom of the screen. The top end of the power output shaft of the first motor passes through the screen and extends to the top of the screen. An installation chamber is fixedly connected to the top end of the power output shaft of the first motor. The installation chamber is driven to rotate by the first motor, which causes the crushing roller to rotate.

[0008] Gear driven rods are rotatably connected to both sides of the inner cavity of the installation chamber. The two gear driven rods have their far ends penetrating the installation chamber and extending to the outside of the installation chamber. Each of the far ends of the two gear driven rods is fixedly connected to a crushing roller. A second motor is fixedly connected to the top of the installation chamber. The bottom end of the power output shaft of the second motor penetrates the installation chamber and extends to the inner cavity of the installation chamber. A first drive gear is fixedly connected to the bottom end of the power output shaft of the second motor. The first drive gear meshes with the gear driven rods. The second motor drives the first drive gear to rotate the gear driven rods, causing the crushing rollers to rotate and crush the coal particles.

[0009] A support rod is fixedly connected to the lower side of the inner cavity of the blower duct, and a transmission chamber is fixedly connected to the top of the support rod. A driven gear is fixedly connected to one end of the rotating rod, and one end of the driven gear passes through the transmission chamber and extends into the inner cavity of the transmission chamber. The transmission chamber is installed through the support rod.

[0010] A third motor is fixedly connected to the top of the transmission chamber. The bottom end of the power output shaft of the third motor passes through the transmission chamber and extends into the inner cavity of the transmission chamber. A second drive gear is fixedly connected to the bottom end of the power output shaft of the third motor. The second drive gear meshes with the driven gear. The third motor drives the second drive gear to rotate, thereby driving the rotating rod to rotate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. The anti-clogging device of the blower pipe of the wind-powered coal preparation machine can filter and crush large coal particles through the screening mechanism to prevent large coal particles from clogging the collection pipe and affecting the air intake efficiency of the collection pipe.

[0013] 2. The anti-clogging device of the blower pipe of the wind-powered coal preparation machine can clean up the coal dust accumulated inside the blower pipe through the anti-clogging mechanism, preventing the coal dust from accumulating inside the blower pipe if it is not cleaned for a long time, causing the blower pipe to be blocked and reducing the air pressure and air volume. Attached Figure Description

[0014] Figure 1This is a front-view three-dimensional structural diagram of the anti-clogging device for the blower pipe of the wind-powered coal preparation machine proposed in this utility model;

[0015] Figure 2 A three-dimensional structural diagram of the anti-clogging device for the blower pipe of the wind-powered coal preparation machine proposed in this utility model after the protective cover has been removed;

[0016] Figure 3 This is a cross-sectional view of the screening mechanism of the anti-clogging device for the blower pipe of the wind-powered coal preparation machine proposed in this utility model.

[0017] Figure 4 This is a cross-sectional view of the anti-clogging mechanism of the anti-clogging device for the blower pipe of the wind-powered coal preparation machine proposed in this utility model.

[0018] Figure 5 The present invention provides an anti-clogging device for the blower pipe of a wind-powered coal preparation machine. Figure 4 Enlarged schematic diagram of the structure at point A in the middle;

[0019] In the diagram: 100, protective cover; 110, air separator; 120, blower; 130, collection pipe; 140, mounting ring; 150, screen; 160, first motor; 170, mounting chamber; 171, gear driven rod; 172, rolling roller; 180, second motor; 181, first drive gear; 200, blower duct; 210, mounting frame; 220, rotating rod; 230, connecting frame; 231, mounting plate; 240, cleaning scraper; 250, support rod; 260, transmission chamber; 270, driven gear; 280, third motor; 281, second drive gear. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1: Please refer to again Figure 1-5This utility model provides an anti-clogging device for the blower pipe of a wind-powered coal preparation machine, including a protective cover 100. An air separator 110 is fixedly connected to the inner side of the protective cover 100. A blower 120 is fixedly connected to one side of the air separator 110, and the blowers 120 are arranged sequentially from front to back. A collecting pipe 130 is fixedly connected to one side of the blower 120. An installation ring 140 is fixedly connected to the inner side of the collecting pipe 130. A screen 150 is screwed to the top of the installation ring 140. A first motor 160 is fixedly connected to the bottom of the screen 150. The top end of the power output shaft of the first motor 160 passes through the screen 150 and extends to the top of the screen 150. An installation chamber 170 is fixedly connected. Gear driven rods 171 are rotatably connected to both sides of the inner cavity of the installation chamber 170. The ends of the two gear driven rods 171 that are far apart from each other pass through the installation chamber 170 and extend to the outside of the installation chamber 170. A rolling roller 172 is fixedly connected to the ends of the two gear driven rods 171 that are far apart from each other. A second motor 180 is fixedly connected to the top of the installation chamber 170. The bottom end of the power output shaft of the second motor 180 passes through the installation chamber 170 and extends to the inner cavity of the installation chamber 170. A first drive gear 181 is fixedly connected to the bottom end of the power output shaft of the second motor 180. The first drive gear 181 is meshed with the gear driven rods 171.

[0022] Specifically, by starting the first motor 160 to drive the installation chamber 170 connected to it to rotate, the crushing roller 172 installed on the installation chamber 170 rotates around the installation chamber 170 as the center. At the same time, the second motor 180 is started to drive the first drive gear 181 to rotate, which in turn drives the two gear driven rods 171 meshing with it to rotate. This causes the crushing roller 172 installed on the gear driven rods 171 to rotate, crushing the large coal particles intercepted by the screen 150.

[0023] Example 2: Please refer to again Figure 1-5An air duct 200 is provided inside the protective cover 100. The air duct 200 is connected to the blower 120. A mounting bracket 210 is fixedly connected to the inside of the air duct 200. A rotating rod 220 is rotatably connected to the inside of the mounting bracket 210. Connecting brackets 230 are fixedly connected to both sides of the outer side of the rotating rod 220. A mounting plate 231 is fixedly connected to one side of the connecting bracket 230. A cleaning scraper 240 is fixedly connected to one side of the mounting plate 231. The cleaning scraper 240 is in contact with the air duct 200. The cleaning scraper 240 is a straight plate that is adapted to the cross-section of the inner wall of the air duct 200. The working edge of the cleaning scraper 240 is in close contact with the inner wall of the air duct 200. When the rotating rod 220 rotates, it drives the cleaning scraper 240 to move along the inner wall of the air duct to scrape off the coal dust accumulated on the inner wall of the air duct and prevent the air duct from being blocked. The cleaning scraper 240 is adapted to the cross-section of the inner wall of the air duct 200. The cleaning scraper 240 is a straight plate with its working edge in contact with the inner wall of the blower duct 200. When the rotating rod 220 rotates, it drives the cleaning scraper 240 to move along the inner wall of the blower duct to scrape off the coal dust accumulated on the inner wall of the blower duct and prevent the blower duct from getting blocked. A support rod 250 is fixedly connected to the lower side of the inner cavity of the blower duct 200. A transmission chamber 260 is fixedly connected to the top of the support rod 250. A driven gear 270 is fixedly connected to one end of the rotating rod 220. One end of the driven gear 270 passes through the transmission chamber 260 and extends into the inner cavity of the transmission chamber 260. A third motor 280 is fixedly connected to the top of the transmission chamber 260. The bottom end of the power output shaft of the third motor 280 passes through the transmission chamber 260 and extends into the inner cavity of the transmission chamber 260. A second drive gear 281 is fixedly connected to the bottom end of the power output shaft of the third motor 280. The second drive gear 281 meshes with the driven gear 270.

[0024] Specifically, by starting the third motor 280, the second drive gear 281 is driven to rotate, which in turn drives the driven gear 270 meshing with it to rotate, causing the rotating rod 220, which is driven by the gear, to rotate. The connecting frame 230 mounted on the rotating rod 220 follows the rotation of the rotating rod 220, causing the cleaning scraper 240 on the mounting plate 231 to rotate synchronously, so that the cleaning scraper 240 cleans the coal dust that is in contact with it and attached to the blower duct 200.

[0025] Working principle: The first motor 160 is started to drive the installation chamber 170 connected to it to rotate, so that the crushing roller 172 installed on the installation chamber 170 rotates around the installation chamber 170 as the center. At the same time, the second motor 180 is started to drive the first drive gear 181 to rotate, so that the first drive gear 181 drives the two gear driven rods 171 meshing with it to rotate, so that the crushing roller 172 installed on the gear driven rod 171 rotates on its own axis, crushing and breaking the large coal particles intercepted by the screen 150.

[0026] The third motor 280 is started to drive the second drive gear 281 to rotate, which in turn drives the driven gear 270 that meshes with it to rotate. This causes the rotating rod 220, which is driven by the gear, to rotate. The connecting frame 230 mounted on the rotating rod 220 rotates in sync with the rotation of the rotating rod 220, causing the cleaning scraper 240 on the mounting plate 231 to rotate synchronously. The cleaning scraper 240 cleans the coal dust that is in contact with it and attached to the blower duct 200.

[0027] It should be noted that the wind-powered coal preparation machine mainly consists of the following parts: Blowering system: including blowers and blower pipes, providing airflow power; Separation chamber: coal powder and airflow are separated here to achieve separation; Feeding device: feeding raw coal evenly into the separation chamber; Discharge device: including clean coal and tailings outlets, discharging the separated products respectively; Dust removal system: collecting and treating dust to reduce environmental pollution; Control system: adjusting parameters such as wind speed and wind pressure to optimize the separation effect; Support frame and outer shell: supporting the equipment and protecting the internal structure.

[0028] Working principle: The wind-powered coal preparation machine uses airflow to separate coal powder according to density and particle size. Light clean coal is carried away by the airflow, while heavy tailings settle and are discharged, thus realizing the separation and purification of coal.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An anti-clogging device for the blower pipe of a wind-powered coal preparation machine, comprising a protective cover (100), characterized in that, An air separator (110) is fixedly connected to the inner side of the protective cover (100), and a blower (120) is fixedly connected to one side of the air separator (110), and the blowers (120) are arranged sequentially from front to back. The inner side of the protective cover (100) is provided with a blower duct (200), which is connected to the blower (120). A mounting bracket (210) is fixedly connected to the inner side of the blower duct (200). A rotating rod (220) is rotatably connected to the inner side of the mounting bracket (210). Connecting brackets (230) are fixedly connected to both sides of the outer side of the rotating rod (220). A mounting plate (231) is fixedly connected to one side of the connecting bracket (230). 1) A cleaning scraper (240) is fixedly connected to one side of the blower pipe (200). The cleaning scraper (240) is in contact with the blower pipe (200). The cleaning scraper (240) is a straight plate that is adapted to the cross-section of the inner wall of the blower pipe (200). The working side of the cleaning scraper (240) is in close contact with the inner wall of the blower pipe (200). When the rotating rod (220) rotates, it drives the cleaning scraper (240) to move along the inner wall of the blower pipe to scrape off the coal dust accumulated on the inner wall of the blower pipe and avoid the blower pipe from being blocked.

2. The anti-clogging device for the blower pipe of the wind-powered coal preparation machine as described in claim 1, characterized in that, A collecting pipe (130) is fixedly connected to one side of the blower (120), and an installation ring (140) is fixedly connected to the inner side of the collecting pipe (130). A screen (150) is screwed to the top of the installation ring (140).

3. The anti-clogging device for the blower pipe of the wind-powered coal preparation machine as described in claim 2, characterized in that, The bottom of the screen (150) is fixedly connected to a first motor (160), the top end of the power output shaft of the first motor (160) passes through the screen (150) and extends to the top of the screen (150), and the top end of the power output shaft of the first motor (160) is fixedly connected to an installation chamber (170).

4. The anti-clogging device for the blower pipe of the wind-powered coal preparation machine as described in claim 3, characterized in that, Gear driven rods (171) are rotatably connected to both sides of the inner cavity of the mounting chamber (170). The two gear driven rods (171) have their far ends passing through the mounting chamber (170) and extending to the outside of the mounting chamber (170). Each of the two gear driven rods (171) has a pressing roller (172) fixedly connected to its far ends. A second motor (180) is fixedly connected to the top of the mounting chamber (170). The bottom end of the power output shaft of the second motor (180) passes through the mounting chamber (170) and extends to the inner cavity of the mounting chamber (170). The bottom end of the power output shaft of the second motor (180) is fixedly connected to a first drive gear (181). The first drive gear (181) meshes with the gear driven rods (171).

5. The anti-clogging device for the blower pipe of the wind-powered coal preparation machine as described in claim 4, characterized in that, A support rod (250) is fixedly connected to the lower side of the inner cavity of the blower duct (200). A transmission chamber (260) is fixedly connected to the top end of the support rod (250). A driven gear (270) is fixedly connected to one end of the rotating rod (220). One end of the driven gear (270) passes through the transmission chamber (260) and extends into the inner cavity of the transmission chamber (260).

6. The anti-clogging device for the blower pipe of the wind-powered coal preparation machine as described in claim 5, characterized in that, A third motor (280) is fixedly connected to the top of the transmission chamber (260). The bottom end of the power output shaft of the third motor (280) passes through the transmission chamber (260) and extends into the inner cavity of the transmission chamber (260). A second drive gear (281) is fixedly connected to the bottom end of the power output shaft of the third motor (280). The second drive gear (281) meshes with the driven gear (270).