Metal detection separation apparatus discharge support assembly

By designing an adjustable support platform and screw structure to adjust the angle of the separation device, and using probe feedback to control the movement of the flapper, the problem that metal detection separators in the prior art cannot accurately remove metal impurities has been solved, achieving efficient metal separation and improved safety.

CN224423593UActive Publication Date: 2026-06-30CHANGZHOU LAISEN MASCH MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU LAISEN MASCH MFG CO LTD
Filing Date
2025-07-24
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing metal detection separators cannot effectively determine whether metal has been discharged within a narrow angular space, resulting in unintelligent flap control, risk of misoperation, and problems such as qualified materials being rejected or metal waste not being completely discharged.

Method used

A discharge support assembly for a metal detection and separation device was designed. The tilt angle of the separation device can be adjusted by an adjustable support platform and screw structure, and the movement of the flapper can be controlled by probe feedback to ensure that metal impurities are completely discharged.

Benefits of technology

It enables the tilt angle to be adjusted according to the material properties and shape, ensuring complete separation of metal impurities, avoiding remixing, and improving separation efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of metal detection and separation technology, and in particular to a discharge support assembly for a metal detection and separation device. The assembly includes a base, a support rod, a support platform, a control seat, a separation device, and an operating mechanism. The support rod is fixedly mounted on the upper surface of the base. The support platform is movably connected to the top of the support rod. The control seat is fixedly mounted on the top of the support platform. The separation device is movably connected to the control seat. The operating mechanism is mounted on the upper surface of the base. This discharge support assembly for the metal detection and separation device can not only adjust the tilt angle of the separation device according to the shape and properties of the material to ensure good discharge effect, but also determine whether the metal impurities detected by the detector have been discharged from the entire separation device. Based on the probe feedback, it can better control the movement of the internal flapper, ensuring the effective discharge of detected impurities while preventing them from mixing with the material again.
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Description

Technical Field

[0001] This utility model relates to the field of metal detection and separation technology, and in particular to a discharge support component for metal detection and separation equipment. Background Technology

[0002] A metal separator is a device that uses electromagnetic induction to detect and separate metallic foreign objects from materials. It is widely used in industries such as food, pharmaceuticals, plastics, recycling, and textiles. It can accurately identify magnetic and non-magnetic metals such as iron, copper, aluminum, and stainless steel, with a minimum detection accuracy of 0.3mm. It can trigger an alarm and activate a rejection device. This equipment can seamlessly integrate with production lines, quickly removing foreign objects through pneumatic and flap-type methods, effectively avoiding equipment damage, product defects, and safety hazards caused by metallic impurities, and significantly improving production efficiency and product quality.

[0003] Metal detection separators need to adjust their tilt angle according to the properties and shape of the materials being screened to ensure good discharge efficiency. After detecting metal, the internal electromagnetic induction probe controls the rotation of the internal flap, allowing the material containing metal waste to be discharged from the other side of the discharge pipe. However, existing separators have narrow spaces with angles inside, making it impossible to effectively determine whether the identified metal has been discharged from the separator. This results in insufficiently intelligent flap control, leading to situations where too much qualified material is discharged or the flap flips before the metal waste is effectively discharged. This poses a certain risk of misoperation, resulting in the failure to effectively screen out metal waste. Utility Model Content

[0004] This utility model addresses the deficiencies in the prior art by providing a discharge support component for a metal detection and separation device.

[0005] This utility model is achieved through the following technical solution:

[0006] A discharge support assembly for a metal detection and separation device includes a base, a support rod, a support platform, a control seat, a separation device, and an operating machine. The support rod is fixedly mounted on the upper surface of the base. The support platform is movably connected to the top of the support rod. The control seat is fixedly mounted on the top of the support platform. The separation device is movably connected to the control seat. The operating machine is mounted on the upper surface of the base. The separation device includes a separation detection box, a feed hopper, a distribution bin, a discharge pipe, a debris cleaning pipe, a mounting bracket, a probe, a connecting plate, and a screw. The feed hopper and the distribution bin are respectively installed on both sides of the separation detection box. The discharge pipe and the debris cleaning pipe are located at the top of one end of the distribution bin. The mounting bracket is fixedly mounted at the bottom of one end of the debris cleaning pipe. The probe is mounted at the bottom of the mounting bracket. The connecting plate is fixedly mounted at the bottom of the distribution bin. The screw is fixedly connected to both sides of the connecting plate.

[0007] In a preferred embodiment of the present invention, a slot is provided on the top of the control base, the connecting plate is engaged in the slot on the top of the control base, one end of the screw passes through and extends to the outside of one side of the control base, and an oblong hole is provided on the surface of the control base to cooperate with the screw.

[0008] During the adjustment of the tilt angle of the separation device, the connecting plate inside the control seat can rotate and adjust the screw locking position according to the waist-shaped hole opened on the surface. After tightening the nut on the screw surface, the tilt angle is locked.

[0009] In a preferred embodiment of this utility model, an adjusting tube is movably connected to the bottom of the support platform, and the top of the support rod is connected to the adjusting tube at the bottom of the support platform by a thread;

[0010] The height of the support platform can be controlled by adjusting the thread on the top of the support rod through the adjusting tube at the bottom of the support platform, thereby adjusting the tilt angle of the separation device.

[0011] In a preferred embodiment of this utility model, the included angle between the discharge pipe and the debris cleaning pipe is 45°-75°;

[0012] The angled discharge pipe and debris cleaning pipe can better separate the metal impurities detected by the separation detector from the material, preventing the two from mixing again.

[0013] In a preferred embodiment of this utility model, a connecting rod is provided on the top of the operating machine, and a support plate is provided on the bottom of the separation detection box. The support plate at the bottom of the separation detection box is movably connected to the connecting rod on the top of the operating machine via a pin.

[0014] The beneficial effects of this utility model are:

[0015] The discharge support assembly of this metal detection and separation equipment can not only adjust the tilt angle of the separation device according to the shape and properties of the material to ensure a good discharge effect, but also determine whether the metal impurities detected by the detector have been discharged from the entire separation equipment. Based on the probe feedback, it can better control the movement of the internal flap, ensuring the discharge effect of the detected impurities while preventing them from mixing with the material again. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the discharge support component of the metal detection and separation equipment of this utility model;

[0017] Figure 2 This is a schematic diagram of the main structure of the discharge support component of the metal detection and separation equipment of this utility model;

[0018] Figure 3 This is a schematic diagram of the separation device structure of the discharge support assembly of the metal detection and separation equipment of this utility model.

[0019] In the diagram: 1. Base; 2. Support rod; 3. Support platform; 4. Control seat; 5. Separation device; 51. Separation detection box; 52. Feed hopper; 53. Distribution bin; 54. Discharge pipe; 55. Debris cleaning pipe; 56. Card seat; 57. Probe; 58. Connecting plate; 59. Screw; 6. Manipulator. Detailed Implementation

[0020] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.

[0021] like Figure 1-3 The metal detection and separation equipment discharge support assembly shown includes a base 1, a support rod 2, a support platform 3, a control seat 4, a separation device 5, and an operating machine 6. The support rod 2 is fixedly installed on the upper surface of the base 1. The support platform 3 is movably connected to the top of the support rod 2. The control seat 4 is fixedly installed on the top of the support platform 3. The separation device 5 is movably connected to the control seat 4. The operating machine 6 is installed on the upper surface of the base 1. The separation device 5 includes a separation detection box 51, a feed hopper 52, a distribution bin 53, a discharge pipe 54, a debris cleaning pipe 55, a mounting bracket 56, a probe 57, a connecting plate 58, and a screw 59. The feed hopper 52 and the distribution bin 53 are respectively installed on both sides of the separation detection box 51. The discharge pipe 54 and the debris cleaning pipe 55 are located at the top of one end of the distribution bin 53. The mounting bracket 56 is fixedly installed at the bottom of one end of the debris cleaning pipe 55. The probe 57 is installed at the bottom of the mounting bracket 56. The connecting plate 58 is fixedly installed at the bottom of the distribution bin 53. The screw 59 is fixedly connected to both sides of the connecting plate 58.

[0022] Specifically, the top of the control base 4 has a slot, the connecting plate 58 is locked in the slot on the top of the control base 4, one end of the screw 59 passes through and extends to the outside of one side of the control base 4, the surface of the control base 4 has an oblong hole that mates with the screw 59, the bottom of the support platform 3 is movably connected to an adjusting pipe, the top of the support rod 2 is connected to the adjusting pipe at the bottom of the support platform 3 by a thread, the included angle between the discharge pipe 54 and the debris cleaning pipe 55 is 45°-75°, the top of the manipulator 6 is provided with a connecting rod, the bottom of the separation detection box 51 is provided with a support plate, and the bottom support plate of the separation detection box 51 is movably connected to the top connecting rod of the manipulator 6 by a pin.

[0023] In this embodiment, the tilt angle of the separation device 5 is first effectively adjusted according to the shape, properties, and weight of the material to be screened, ensuring smooth material flow while controlling the material flow speed. During the adjustment process, the nut on the surface of the screw 59 is first loosened, and the adjusting tube connected to the bottom of the support platform 3 via the bearing is adjusted. Since the inner side of the adjusting tube is connected to the outer side of the support rod 2 via a thread, rotating the adjusting tube can control the height of the support platform 3 on the surface of the support rod 2. At this time, the separation device 5 will rotate around the pin shaft connected to the top connecting rod of the operating machine 6 via the support plate at the bottom of the separation detection box 51, and the position of the screw 59 will move within the waist-shaped hole on the surface of the control seat 4. After adjusting the angle of the separation device 5, the nut on the surface of the screw 59 is tightened to fix the separation device 5.

[0024] Furthermore, during the screening process, materials are continuously added to the feed hopper 52. When the material passes through the separation detection box 51, it is detected by an internal sensor. If no metal is present in the material, the internal flap controls the material to be discharged from the discharge pipe 54. If metal is detected, the internal motor controls the flap to rotate, allowing the material to be discharged through the debris cleaning pipe 55. When metal debris passes through the debris cleaning pipe 55, it is detected by a probe 57 installed at the bottom of the pipe via a mounting bracket 56. Only when the probe 57 detects the presence of debris will the motor control the flap to reset, allowing the material to be discharged through the discharge pipe 54 again. This effectively avoids the problem of impurities being blocked inside and remaining for too long, causing the flap to reset prematurely and resulting in metal impurities being mixed back into the material. Furthermore, if the probe 57 does not detect impurities for a relatively long time, the separation equipment will stop working, prompting the worker to manually intervene and search for impurities, ensuring the detection and discharge effect of metal impurities. The operating machine 6 is mainly used to control the operating status of the equipment.

[0025] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.

[0026] In the description of the embodiments of this utility model, unless otherwise expressly specified and limited, the terms "installed," "connected," "linked," "set up," "equipped with," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A metal detection and separation device discharge support assembly, comprising a base (1), a support rod (2), a support table (3), a control seat (4), a separation device (5) and an operating machine (6), characterized in that: The support rod (2) is fixedly installed on the upper surface of the base (1), the support platform (3) is movably connected to the top of the support rod (2), the control seat (4) is fixedly installed on the top of the support platform (3), the separation device (5) is movably connected to the control seat (4), and the operating machine (6) is installed on the upper surface of the base (1). The separation device (5) includes a separation detection box (51), a feeding hopper (52), a distribution bin (53), a discharge pipe (54), a debris cleaning pipe (55), a mounting bracket (56), a probe (57), a connecting plate (58), and a screw (59). The feeding hopper (52) and the distribution bin (53) are respectively installed on both sides of the separation detection box (51). The discharge pipe (54) and the debris cleaning pipe (55) are located at the top of one end of the distribution bin (53). The mounting bracket (56) is fixedly installed at the bottom of one end of the debris cleaning pipe (55). The probe (57) is installed at the bottom of the mounting bracket (56). The connecting plate (58) is fixedly installed at the bottom of the distribution bin (53). The screw (59) is fixedly connected to both sides of the connecting plate (58).

2. The discharge support assembly of the metal detection and separation equipment according to claim 1, characterized in that: The top of the control seat (4) is provided with a slot, the connecting plate (58) is fitted into the slot at the top of the control seat (4), one end of the screw (59) passes through and extends to the outside of one side of the control seat (4), and the surface of the control seat (4) is provided with an oblong hole that mates with the screw (59).

3. The discharge support assembly of the metal detection and separation equipment according to claim 1, characterized in that: The bottom of the support platform (3) is movably connected to an adjustment tube, and the top of the support rod (2) is connected to the bottom adjustment tube of the support platform (3) by a thread.

4. The discharge support assembly of the metal detection and separation equipment according to claim 1, characterized in that: The included angle between the discharge pipe (54) and the debris cleaning pipe (55) is 45°-75°.

5. The discharge support assembly of the metal detection and separation equipment according to claim 1, characterized in that: The top of the operating machine (6) is provided with a connecting rod, and the bottom of the separation detection box (51) is provided with a support plate. The bottom support plate of the separation detection box (51) is movably connected to the top connecting rod of the operating machine (6) through a pin.