An automated product error prevention and rejection device

Abstract

This utility model relates to the field of product sorting technology, and in particular to an automatic product error prevention detection and rejection device. The technical solution is as follows: An automatic product error prevention detection and rejection device includes a detection aisle assembly, a sorting assembly, and a collection box rack. The sorting assembly is located at the rear end of the detection aisle assembly. Collection box racks are located on both sides of the sorting assembly. This utility model uses an optical product detector in the detection aisle assembly to perform optical detection on the products. Then, an electric lift transports the products to a conveyor belt. A servo motor drives a slider synchronous belt to move the roller support back and forth. The electric roller drives the conveyor belt to move the products horizontally, thus classifying and delivering the sorted products along the slide to the collection box rack to complete the sorting and collection function. The sorting assembly greatly improves space utilization.

Description

Technical Field

[0001] This utility model belongs to the field of product sorting technology, specifically relating to an automatic detection and rejection device for preventing product errors. Background Technology

[0002] With the continuous advancement of manufacturing, the requirements for the speed and accuracy of product sorting are increasing. Traditional manual sorting methods are inefficient and prone to errors, and can no longer meet the needs of modern logistics. Therefore, various automated and intelligent sorting devices have emerged.

[0003] However, most existing product inspection and sorting devices face the problem of large footprint and low space utilization because their sorting, conveying and collecting devices are usually not three-dimensional structures. This is mainly because traditional designs often disperse the sorting, conveying and collecting functions in a two-dimensional space, resulting in the entire device occupying a large area and having a relatively low space utilization.

[0004] Therefore, for the existing product inspection and sorting devices mentioned above, since their sorting, conveying and collecting devices are usually not three-dimensional structures, resulting in a large footprint and low space utilization, an automatic product error prevention detection and rejection device can be designed. Utility Model Content

[0005] To overcome the problem that existing product inspection and sorting devices typically have a large footprint and low space utilization due to their sorting, conveying, and collecting devices not being three-dimensional structures.

[0006] The technical solution of this utility model is as follows: an automatic product error prevention detection and rejection device, including a detection aisle assembly, a sorting assembly, and a collection box rack; the sorting assembly is provided at the rear end of the detection aisle assembly; collection box racks are provided on both sides of the sorting assembly; the detection aisle assembly includes a detection chamber, a display, and an optical product detector; the sorting assembly includes a sorting rack, a slide, an electric lift, a synchronous belt support, a slider synchronous belt, a servo motor, a slider, a roller support, an electric roller, and a conveyor belt.

[0007] Preferably, after the product is optically inspected by the optical product detector of the inspection aisle component, it is transported to the conveyor belt by the electric lift. The servo motor drives the slider synchronous belt to move the roller support back and forth, and the electric roller drives the conveyor belt to move the product horizontally to sort the product along the slide and deliver it to the collection box rack to complete the sorting and collection function. The sorting component greatly improves the space utilization rate and solves the problem of existing product inspection and sorting devices, because their sorting, conveying and collection devices are usually not three-dimensional structures, resulting in a large footprint and low space utilization rate.

[0008] Preferably, a display is provided on the front end of the testing chamber; optical product detectors are provided on both sides below the display, and the product testing and analysis module of the optical product detector displays the testing data on the display in the form of digital electrical signals; and a conveyor device for front-to-back product transmission is provided below the optical product detector.

[0009] As a preferred option, electric lifting machines are installed on both sides of the rear end of the testing chamber, and the moving end of the electric lifting machine is equipped with a horizontal transmission conveyor.

[0010] Preferably, a sorting rack is provided at the rear of the electric elevator; a synchronous belt support is provided inside the sorting rack, and the outer shell of the synchronous belt support is fixedly connected to the internal support plate of the sorting rack; a slider synchronous belt is wound around the outside of the synchronous belt support; a servo motor is provided on one side of the synchronous belt support, and the servo motor drives the roller of the synchronous belt support to rotate and connect the slider synchronous belt.

[0011] Preferably, a slider is provided above the slider timing belt, and the lower end face of the slider is fixedly connected to the slider timing belt, and the inner side of the slider is slidably connected to the two side rails of the timing belt bracket.

[0012] Preferably, a roller bracket is fixedly installed at the upper end of the slider; electric rollers are installed at both ends of the inner side of the roller bracket, and the electric rollers are reversible roller type drive motor cylinders with built-in motor, reducer and electronic controller; a conveyor belt is wound around the outer side of the electric rollers, and the electric rollers drive the conveyor belt to rotate.

[0013] Preferably, chutes are fixedly installed on both sides of the sorting rack; collection box racks are installed on the outer side of the chutes.

[0014] The beneficial effects of this utility model are:

[0015] 1. Existing product inspection and sorting devices often suffer from large footprints and low space utilization due to their non-three-dimensional sorting, conveying, and collection mechanisms. The new system addresses this by using optical product detectors in the inspection aisle components to perform optical inspections on products. These products are then transported to a conveyor belt by an electric lift. A servo motor drives a slider and a synchronous belt, which in turn moves a roller support back and forth. The electric rollers drive the conveyor belt, moving the products horizontally to sort them and deliver them to the collection boxes. This significantly improves space utilization and solves the problem of large footprints and low space utilization in existing product inspection and sorting devices that typically lack a three-dimensional structure.

[0016] 2. By vertically arranging and layering the synchronous belt supports inside the sorting components, and cooperating with the electric lifting machine, the product logistics sorting and transportation function at a height can be realized, avoiding the problem of large footprint of sorting equipment and reducing land costs. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of an automatic error-proofing detection and rejection device according to this utility model.

[0018] Figure 2 The diagram shown is a bottom-view perspective view of the detection aisle component of an automatic detection and rejection device for product error prevention according to this utility model.

[0019] Figure 3 The diagram shown is a three-dimensional structural diagram of the sorting components and collection box rack combination of an automatic detection and rejection device for product error prevention according to this utility model.

[0020] Figure 4 The diagram shows a three-dimensional structural design of a product error-proof automatic detection and rejection device, comprising a synchronous belt bracket, a slider synchronous belt, a servo motor, a slider, a roller bracket, an electric roller, and a conveyor belt.

[0021] Figure 5 The diagram shown is a three-dimensional structural diagram of a sorting rack and slide combination of an automatic detection and rejection device for product error prevention according to this utility model.

[0022] The labels in the attached diagram are as follows: 1. Inspection aisle assembly; 2. Sorting assembly; 3. Collection box rack; 101. Inspection bin; 102. Display; 103. Optical product detector; 201. Sorting rack; 202. Slide rail; 203. Electric elevator; 204. Synchronous belt support; 205. Slider synchronous belt; 206. Servo motor; 207. Slider; 208. Roller support; 209. Electric roller; 210. Conveyor belt. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please see Figure 1-5 This utility model provides an embodiment: an automatic product error prevention detection and rejection device, including a detection aisle assembly 1, a sorting assembly 2, and a collection box rack 3; the sorting assembly 2 is provided at the rear end of the detection aisle assembly 1; collection box racks 3 are provided on both sides of the sorting assembly 2; the detection aisle assembly 1 includes a detection chamber 101, a display 102, and an optical product detector 103; the sorting assembly 2 includes a sorting rack 201, a slide 202, an electric lift 203, a synchronous belt support 204, a slider synchronous belt 205, a servo motor 206, a slider 207, a roller support 208, an electric roller 209, and a conveyor belt 210.

[0025] Please see Figure 1-5In this embodiment, a display 102 is provided on the front end of the detection chamber 101; optical product detectors 103 are provided on both sides below the display 102, and the product detection and analysis module of the optical product detectors 103 displays the detection data on the display 102 in the form of digital electrical signals; a conveyor for product forward and backward transport is provided below the optical product detectors 103; electric elevators 203 are provided on both sides of the rear end of the detection chamber 101, and a horizontal transmission conveyor is provided at the moving end of the electric elevators 203; a sorting rack 201 is provided behind the electric elevators 203; a synchronous belt bracket 204 is provided inside the sorting rack 201, and the outer shell of the synchronous belt bracket 204 is fixedly connected to the internal support plate of the sorting rack 201; a slider synchronous belt 205 is wound around the outer side of the synchronous belt bracket 204; the synchronous belt bracket 204... A servo motor 206 is provided on one side of the 04, and the servo motor 206 drives the roller of the synchronous belt bracket 204 to rotate and connect the slider synchronous belt 205; a slider 207 is provided above the slider synchronous belt 205, and the lower end face of the slider 207 is fixedly connected to the slider synchronous belt 205, and the inner side of the slider 207 is slidably connected to the two side rails of the synchronous belt bracket 204; a roller bracket 208 is fixedly provided at the upper end of the slider 207; electric rollers 209 are provided at both ends of the inner side of the roller bracket 208, and the electric rollers 209 are forward and reverse roller type drive motor cylinders with built-in motors, reducers and electronic controllers; a conveyor belt 210 is wound around the outer side of the electric rollers 209, and the electric rollers 209 drive the conveyor belt 210 to rotate and connect; a slide rail 202 is fixedly provided on both sides of the sorting rack 201; a collection box rack 3 is provided on the outer side of the slide rail 202.

[0026] During operation, after the products are optically inspected by the optical product detector 103 of the inspection aisle component 1, they are transported to the conveyor belt 210 by the electric lift 203. The servo motor 206 drives the slider synchronous belt 205 to drive the roller support 208 to move back and forth. The electric roller 209 drives the conveyor belt 210 to move the products horizontally, so that the sorted products are classified and delivered to the collection box rack 3 along the slide 202 to complete the sorting and collection function. The sorting component 2 greatly improves the space utilization rate and solves the problem of existing product inspection and sorting devices, which usually do not have a three-dimensional structure, resulting in a large area of ​​the sorting device and low space utilization rate.

[0027] Next, the synchronous belt brackets 204 inside the sorting component 2 are arranged vertically in layers, working in conjunction with the electric elevator 203 to achieve product logistics sorting and transportation functions at a height, avoiding the problem of large floor space occupied by sorting equipment and reducing land costs.

[0028] Through the above steps, after the product is optically inspected by the optical product detector 103 of the inspection aisle component 1, it is transported to the conveyor belt 210 by the electric lift 203. The servo motor 206 drives the slider synchronous belt 205 to drive the roller support 208 to move back and forth. The electric roller 209 drives the conveyor belt 210 to move the product horizontally, so that the sorted products are classified and delivered to the collection box rack 3 along the slide 202 to complete the sorting and collection function. The sorting component 2 greatly improves the space utilization rate and avoids the problem of large footprint and low space utilization rate of existing product inspection and sorting devices, because their sorting, conveying and collecting devices are usually not three-dimensional structures.

[0029] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A product mistake-proofing automatic detection and rejection device, comprising a detection passageway assembly (1), characterized in that: It also includes a sorting component (2) and a collection box rack (3); the sorting component (2) is provided at the rear end of the inspection aisle component (1); the collection box rack (3) is provided on both sides of the sorting component (2); the inspection aisle component (1) includes an inspection chamber (101), a display (102), and an optical product detector (103); the sorting component (2) includes a sorting rack (201), a slide (202), an electric lift (203), a synchronous belt support (204), a slider synchronous belt (205), a servo motor (206), a slider (207), a roller support (208), an electric roller (209), and a conveyor belt (210).

2. The product mistake-proofing automatic detection and removal device according to claim 1, characterized in that: The front end of the testing chamber (101) is provided with a display (102); optical product detectors (103) are provided on both sides below the display (102), and the product testing and analysis module of the optical product detector (103) displays the testing data on the display (102) in the form of digital electrical signals, and a conveyor device for product front and rear transmission is provided below the optical product detector (103).

3. The product mistake-proofing automatic detection and removal device according to claim 1, characterized in that: Electric hoists (203) are installed on both sides of the rear end of the testing chamber (101), and the moving end of the electric hoist (203) is equipped with a horizontal transmission conveyor.

4. The product mistake-proofing automatic detection and removal device according to claim 1, characterized in that: A sorting rack (201) is provided behind the electric elevator (203); a synchronous belt bracket (204) is provided inside the sorting rack (201), and the outer shell of the synchronous belt bracket (204) is fixedly connected to the internal support plate of the sorting rack (201); a slider synchronous belt (205) is wound around the outside of the synchronous belt bracket (204); a servo motor (206) is provided on one side of the synchronous belt bracket (204), and the servo motor (206) drives the roller of the synchronous belt bracket (204) to rotate and connect the slider synchronous belt (205).

5. The automatic product error prevention detection and rejection device according to claim 4, characterized in that: A slider (207) is provided above the slider timing belt (205), and the lower end face of the slider (207) is fixedly connected to the slider timing belt (205), and the inner side of the slider (207) is slidably connected to the two side rails of the timing belt bracket (204).

6. The automatic product error prevention detection and rejection device according to claim 5, characterized in that: A roller bracket (208) is fixedly installed at the upper end of the slider (207); an electric roller (209) is installed at both ends of the inner side of the roller bracket (208), and the electric roller (209) is a forward and reverse roller type drive motor cylinder with a built-in motor, reducer and electric controller; a conveyor belt (210) is wound around the outer side of the electric roller (209), and the electric roller (209) drives the conveyor belt (210) to rotate.

7. The automatic product error prevention detection and rejection device according to claim 1, characterized in that: The sorting rack (201) is fixedly equipped with slide rails (202) on both sides; a collection box rack (3) is installed on the outside of the slide rails (202).

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