A surface degreasing device before electroplating

Abstract

This utility model discloses a surface degreasing device before electroplating, relating to the field of surface degreasing technology. The device includes an degreasing tank, an ultrasonic device at the lower end of the tank, an aeration device at the upper end of the ultrasonic device, a water tank on the left side of the tank with an inlet at the upper end and an outlet at the front end, a water pump on the right side of the tank, and an outlet pipe on the right side of the pump. The other side of the outlet pipe is located inside the degreasing tank. A slot is provided at the upper end of the degreasing tank, and a cleaning tank is located at the upper end of the tank. Four sets of connecting blocks are provided at the upper end of the cleaning tank, all of which are located within the slot. A permeable plate is provided at the lower end of the cleaning tank, and a support base is provided at the upper end of the degreasing tank. An adjustment device is provided at the upper end of the support base. This solution addresses the problems of low cleaning efficiency and low resource utilization.

Description

Technical Field

[0001] This utility model relates to the field of surface degreasing technology, specifically to a surface degreasing device before electroplating. Background Technology

[0002] Pre-plating surface degreasing is a crucial step in the electroplating process. Its purpose is to remove grease, dirt, and oxide layers from the workpiece surface to ensure adhesion between the plating layer and the base metal, improving plating quality and adhesion. Oil and dirt on the metal surface can form a layer that hinders contact between the plating solution and the substrate, leading to uneven plating, blistering, or peeling, severely affecting the product's appearance and lifespan. Pre-plating surface degreasing is a key step in ensuring plating quality; therefore, appropriate degreasing methods must be selected based on specific circumstances, and operating conditions must be strictly controlled to achieve optimal electroplating results.

[0003] An electroplating pre-degreasing device, as disclosed in announcement number CN201920982892.8, includes an anode degreasing tank, an ultrasonic cleaning tank, a cathode degreasing tank, and a moving lifting component for degreasing, cleaning, and moving the electroplated parts before electroplating. It also includes an auxiliary degreasing component. This auxiliary component, in conjunction with a feeding component, the moving lifting component, and a connecting component, places the electroplated parts into the anode degreasing tank, ultrasonic cleaning tank, and cathode degreasing tank respectively for degreasing and cleaning. An auxiliary component is located at the bottom of the anode and cathode degreasing tanks, below the feeding component. The moving lifting component, through a lead screw and cylinder, in conjunction with the connecting component, moves the feeding component, allowing it to switch between the anode degreasing tank, ultrasonic cleaning tank, and cathode degreasing tank. This limits the movement of multiple workpieces, ensuring their neat arrangement and increasing the contact area between the workpieces and the alkaline solution, thus improving degreasing efficiency.

[0004] The aforementioned devices have low cleaning efficiency and low resource utilization during use; therefore, we propose a surface degreasing device before electroplating to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a surface degreasing device before electroplating, so as to solve the problems of low cleaning efficiency and low resource utilization in the existing cleaning technology mentioned in the background.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface degreasing device before electroplating, comprising a degreasing tank, an ultrasonic device at the lower end of the degreasing tank, an aeration device at the upper end of the ultrasonic device, a water tank on the left side of the degreasing tank, a water inlet at the upper end of the water tank, a water outlet at the front end of the water tank, a water pump on the right side of the water tank, a water outlet pipe on the right side of the water pump, the other side of the water outlet pipe being located inside the degreasing tank, a slot at the upper end of the degreasing tank, a cleaning tank at the upper end of the degreasing tank, four sets of connecting blocks at the upper end of the cleaning tank, all four sets of connecting blocks being located within the slot, a permeable plate at the lower end of the cleaning tank, a support base at the upper end of the degreasing tank, and an adjustment device at the upper end of the support base.

[0007] Preferably, the adjusting device includes a guide groove, a guide block, a motor, a hydraulic cylinder, a gripper, and a screw. The upper end of the support base is provided with a guide groove, the guide groove is provided with a screw, a motor is provided on one side of the screw, a guide block is provided inside the screw, a hydraulic cylinder is provided at the lower end of the guide block, and a gripper is provided at the lower end of the hydraulic cylinder.

[0008] Preferably, the ultrasonic device includes an ultrasonic generator, an ultrasonic transducer, a connector, a vibrating steel plate, and a drain pipe. The ultrasonic generator is located at the lower end of the oil removal tank. Four sets of connectors are provided at the upper end of the ultrasonic generator. Each of the four sets of connectors is equipped with an ultrasonic transducer. A vibrating steel plate is provided at the upper end of the four sets of ultrasonic transducers. A drain pipe is installed inside the vibrating steel plate.

[0009] Preferably, the aeration device includes an air compressor, a first connecting pipe, a one-way valve, a second connecting pipe, an aeration main pipe, aeration branch pipes, and microporous aerators. The air compressor is located at the top of the water tank. The first connecting pipe is located on the right side of the air compressor. A one-way valve is located on the other side of the first connecting pipe. A second connecting pipe is located on the other side of the one-way valve. The aeration main pipe is located on the other side of the second connecting pipe. Four sets of aeration branch pipes are located on the right side of the aeration main pipe. Each set of aeration branch pipes has multiple sets of microporous aerators at its upper end.

[0010] Preferably, a filter plate is provided at the upper end of the vibrating steel plate.

[0011] Preferably, the lower end of the aeration branch pipe is provided with a bracket, and multiple sets of brackets are provided, with the multiple sets of brackets being arranged on the upper end of the filter plate.

[0012] Preferably, the other side of the drain pipe extends through and to the outside of the oil tank, and a circulation device is provided on the other side of the drain pipe, with the other side of the circulation device located inside the water tank.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) This utility model uses grippers to place the material to be degreased into the cleaning box set at the top of the degreasing box, and uses a microporous aerator set at the bottom of the cleaning box to aerate the material, which greatly increases the degreasing efficiency. The ultrasonic device set at the bottom of the aeration device further increases the overall degreasing efficiency, thus solving the problem of low cleaning efficiency.

[0015] (2) By setting up a circulation device on the other side of the drain pipe, the oil and water are filtered and separated by the filter device in the circulation device, and the filtered water is circulated to the water tank. Then, the water is sent back to the oil removal tank through the outlet pipe by the water pump set on the right side of the water tank, thereby realizing the water circulation function and solving the problem of low resource utilization. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a front view of the present invention;

[0018] Figure 3 This is a cross-sectional view of the present invention;

[0019] Figure 4 This is an enlarged view of the aeration device of this utility model;

[0020] In the diagram: 1. Oil removal tank; 2. Aeration device; 21. Air compressor; 22. First connecting pipe; 23. Check valve; 24. Second connecting pipe; 25. Main aeration pipe; 26. Branch aeration pipe; 27. Microporous aerator; 3. Support base; 4. Water tank; 5. Circulation device; 6. Inlet; 7. Outlet; 8. Water pump; 9. Outlet pipe; 10. Adjustment device; 101. Guide groove; 102. Guide block; 103. Motor; 104. Hydraulic cylinder; 105. Gripper; 106. Screw; 11. Ultrasonic device; 111. Ultrasonic generator; 112. Ultrasonic transducer; 113. Connection port; 114. Vibrating steel plate; 115. Drain pipe; 12. Filter plate; 13. Support; 14. Cleaning tank; 15. Permeable plate; 16. Slot; 17. Connecting block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Please see Figure 1-4This utility model provides an embodiment of a surface degreasing device before electroplating, comprising a degreasing tank 1, an ultrasonic device 11 disposed at the lower end of the degreasing tank 1, an aeration device 2 disposed at the upper end of the ultrasonic device 11, a water tank 4 disposed on the left side of the degreasing tank 1, a water inlet 6 disposed at the upper end of the water tank 4, a water outlet 7 disposed at the front end of the water tank 4, a water pump 8 disposed on the right side of the water tank 4, a water outlet pipe 9 disposed on the right side of the water pump 8, the other side of the water outlet pipe 9 disposed inside the degreasing tank 1, a slot 16 provided at the upper end of the degreasing tank 1, a cleaning tank 14 disposed at the upper end of the degreasing tank 1, four sets of connecting blocks 17 disposed at the upper end of the cleaning tank 14, all four sets of connecting blocks 17 disposed in the slot 16, a permeable plate 15 disposed at the lower end of the cleaning tank 14, and the degreasing tank 1... A support base 3 is provided at the upper end, and an adjustment device 10 is provided at the upper end of the support base 3. The material to be degreased is placed into the cleaning tank 14 provided at the upper end of the degreasing tank 1 by the gripper 105. The material is aerated by the microporous aerator 27 provided at the lower end of the cleaning tank 14, which greatly increases the degreasing efficiency. The ultrasonic device 11 provided at the lower end of the aeration device 2 further increases the overall degreasing efficiency, thereby solving the problem of low cleaning efficiency. A circulation device 5 is provided on the other side of the drain pipe 115. The oil and water are filtered and separated by the filter device provided in the circulation device 5. The filtered water is circulated to the water tank 4. Then, the water is sent back to the degreasing tank 1 through the outlet pipe 9 by the water pump 8 provided on the right side of the water tank 4, thereby realizing the water circulation function and solving the problem of low resource utilization.

[0023] Please see Figure 3 The adjusting device 10 includes a guide groove 101, a guide block 102, a motor 103, a hydraulic cylinder 104, a gripper 105, and a screw 106. The upper end of the support base 3 is provided with a guide groove 101, and the screw 106 is provided in the guide groove 101. The motor 103 is provided on one side of the screw 106, and the guide block 102 is provided in the screw 106. The lower end of the guide block 102 is provided with a hydraulic cylinder 104, and the lower end of the hydraulic cylinder 104 is provided with a gripper 105, which allows the gripper 105 to be displaced.

[0024] Please see Figure 3 The ultrasonic device 11 includes an ultrasonic generator 111, an ultrasonic transducer 112, a connection port 113, a vibrating steel plate 114, and a drain pipe 115. The ultrasonic generator 111 is located at the lower end of the oil removal tank 1. The upper end of the ultrasonic generator 111 is provided with four sets of connection ports 113. Each of the four sets of connection ports 113 is provided with an ultrasonic transducer 112. The upper end of the four sets of ultrasonic transducers 112 is provided with a vibrating steel plate 114. The drain pipe 115 is provided inside the vibrating steel plate 114.

[0025] Please see Figure 4The aeration device 2 includes an air compressor 21, a first connecting pipe 22, a one-way valve 23, a second connecting pipe 24, an aeration main pipe 25, aeration branch pipes 26, and microporous aerators 27. The air compressor 21 is located at the top of the water tank 4. The first connecting pipe 22 is located on the right side of the air compressor 21. The one-way valve 23 is located on the other side of the first connecting pipe 22. The second connecting pipe 24 is located on the other side of the one-way valve 23. The aeration main pipe 25 is located on the other side of the second connecting pipe 24. Four sets of aeration branch pipes 26 are located on the right side of the aeration main pipe 25. Each set of aeration branch pipes 26 has multiple sets of microporous aerators 27 at its upper end. The material is aerated by the microporous aerators 27 located at the bottom of the cleaning tank 14, which greatly increases the oil removal efficiency. The ultrasonic device 11 located at the bottom of the aeration device 2 further increases the overall oil removal efficiency, thereby solving the problem of low cleaning efficiency.

[0026] Please see Figure 3 A filter plate 12 is installed at the upper end of the vibrating steel plate 114 to serve as a filter.

[0027] Please see Figure 3 A bracket 13 is provided at the lower end of the aeration branch pipe 26. Multiple sets of brackets 13 are provided and are located at the upper end of the filter plate 12 to support the aeration branch pipe 26.

[0028] Please see Figure 2 The drain pipe 115 extends through and to the outside of the oil removal tank 1 on the other side. A circulation device 5 is provided on the other side of the drain pipe 115. The circulation device 5 is located inside the water tank 4. By using the circulation device 5 on the other side of the drain pipe 115 and the filter device inside the circulation device 5, the oil and water are filtered and separated. The filtered water is circulated to the water tank 4. Then, the water is sent back to the oil removal tank 1 through the outlet pipe 9 by the water pump 8 located on the right side of the water tank 4, thereby realizing the water circulation function and solving the problem of low resource utilization.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A device for removing oil from the front surface of an electroplated product, comprising an oil removal tank (1), characterized in that: An ultrasonic device (11) is installed at the lower end of the oil removal tank (1), and an aeration device (2) is installed at the upper end of the ultrasonic device (11). A water tank (4) is installed on the left side of the oil removal tank (1), with an inlet (6) at the upper end of the water tank (4) and an outlet (7) at the front end of the water tank (4). A water pump (8) is installed on the right side of the water tank (4), with an outlet pipe (9) on the right side of the water pump (8). The other side of the outlet pipe (9) is equipped with an aeration device (2). Inside the oil tank (1), the upper end of the oil removal tank (1) is provided with a slot (16), the upper end of the oil removal tank (1) is provided with a cleaning tank (14), the upper end of the cleaning tank (14) is provided with four sets of connecting blocks (17), all four sets of connecting blocks (17) are provided in the slot (16), the lower end of the cleaning tank (14) is provided with a permeable plate (15), the upper end of the oil removal tank (1) is provided with a support base (3), and the upper end of the support base (3) is provided with an adjustment device (10).

2. The electroplating front surface oil removal device according to claim 1, characterized in that: The adjusting device (10) includes a guide groove (101), a guide block (102), a motor (103), a hydraulic cylinder (104), a gripper (105), and a screw (106). The upper end of the support base (3) is provided with a guide groove (101), the guide groove (101) is provided with a screw (106), the motor (103) is provided on one side of the screw (106), the guide block (102) is provided in the screw (106), the lower end of the guide block (102) is provided with a hydraulic cylinder (104), and the lower end of the hydraulic cylinder (104) is provided with a gripper (105).

3. The apparatus of claim 2, wherein: The ultrasonic device (11) includes an ultrasonic generator (111), an ultrasonic transducer (112), a connection port (113), a vibrating steel plate (114), and a drain pipe (115). The ultrasonic generator (111) is located at the lower end of the oil removal tank (1). The upper end of the ultrasonic generator (111) is provided with four sets of connection ports (113). Each of the four sets of connection ports (113) is provided with an ultrasonic transducer (112). The upper end of the four sets of ultrasonic transducers (112) is provided with a vibrating steel plate (114). The vibrating steel plate (114) is provided with a drain pipe (115).

4. The apparatus for removing oil from the front surface of an electroplated product according to claim 3, wherein: The aeration device (2) includes an air compressor (21), a first connecting pipe (22), a one-way valve (23), a second connecting pipe (24), an aeration main pipe (25), aeration branch pipes (26), and microporous aerators (27). The air compressor (21) is located at the top of the water tank (4). The first connecting pipe (22) is located on the right side of the air compressor (21). The one-way valve (23) is located on the other side of the first connecting pipe (22). The second connecting pipe (24) is located on the other side of the one-way valve (23). The aeration main pipe (25) is located on the other side of the second connecting pipe (24). Four sets of aeration branch pipes (26) are located on the right side of the aeration main pipe (25). Each set of aeration branch pipes (26) has multiple sets of microporous aerators (27) at its upper end.

5. The surface degreasing device before electroplating according to claim 4, characterized in that: A filter plate (12) is provided at the upper end of the vibrating steel plate (114).

6. The surface degreasing device before electroplating according to claim 5, characterized in that: The aeration branch pipe (26) is provided with a bracket (13) at its lower end. Multiple sets of brackets (13) are provided, and multiple sets of brackets (13) are provided at the upper end of the filter plate (12).

7. The surface degreasing device before electroplating according to claim 6, characterized in that: The drain pipe (115) extends through and to the outside of the oil tank (1) on the other side. A circulation device (5) is provided on the other side of the drain pipe (115). The circulation device (5) is located inside the water tank (4) on the other side.

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