A resistance ring forming device

Abstract

This utility model belongs to the technical field of resistance ring forming devices, and discloses a resistance ring forming device, including a worktable, a mounting base fixedly connected to the upper surface of the worktable, a motor fixedly connected to the outer surface of the mounting base, a reducer fixedly connected to the output end of the motor, a connecting rod fixedly connected to the output end of the reducer, a forming roller fixedly connected to the end of the connecting rod away from the reducer, a foot rod fixedly connected to the upper surface of the worktable, a fixing rod fixedly connected to the upper surface of the foot rod, a rotating tube rotatably connected to the fixing rod, a slide groove provided on the worktable, a slider slidably connected in the slide groove, a support handle fixedly connected to the upper surface of the slider, and a fixing block fixedly connected to the upper surface of the support handle. Through the cooperation of the motor, reducer, connecting rod, forming roller and rotating tube, and the motor connected to the reducer, precise speed and torque control of the roller can be achieved. By adjusting the speed, pressure and forming force, consistent forming quality can be ensured and deformation can be reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of resistance ring forming device, specifically a resistance ring forming device. Background Technology

[0002] Resistance rings are widely used in industries such as automobiles, machinery, construction, and shipbuilding for various key functions such as sealing, shock absorption, and support. Resistance rings are usually formed by wrapping steel bars. Modern industry requires high-efficiency and low-cost production methods, so it is particularly important to develop molding equipment with a high degree of automation and high production efficiency.

[0003] Meanwhile, a non-right-angle resistance band / resistance ring forming device with application number CN202221282315.6 includes a worktable. Support rods are fixedly installed at the four corners of the top of the worktable. Mounting plates are fixedly installed on the top of the support rods. Hydraulic cylinders are fixedly installed on both sides of the top of the mounting plates. A second fixing plate connected to the hydraulic cylinders is fixedly installed at the bottom of the mounting plates. A first fixing plate is slidably arranged at the middle position of the top of the worktable. An upper mold and a lower mold are fixedly arranged on the side adjacent to the second fixing plate and the first fixing plate. An arc-shaped groove is opened in the middle position of the lower mold. A matching central module is movably arranged inside the arc-shaped groove. A cutting groove is opened on the surface of the lower mold, which communicates with the arc-shaped groove and matches the central module. Heating tubes are arranged inside the upper mold, the lower mold, and the central module.

[0004] However, the following problems were found in the implementation of the relevant technologies: they cannot reduce deviations in the production process, ensure stable product quality, reduce the labor intensity of workers, and thus cannot prevent workers from directly contacting dangerous equipment and reduce the risk of injury. Utility Model Content

[0005] To address the problems mentioned in the background art, this utility model provides a resistance ring forming device, which has the advantages of ensuring consistent forming quality, ensuring stable forming structure, reducing deformation or deviation, and reducing the labor intensity of workers.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a resistance ring forming device, comprising a worktable, a mounting base fixedly connected to the upper surface of the worktable, a motor fixedly connected to the outer surface of the mounting base, a reducer fixedly connected to the output end of the motor, a connecting rod fixedly connected to the output end of the reducer, a forming roller fixedly connected to the end of the connecting rod away from the reducer, a foot rod fixedly connected to the upper surface of the worktable, a fixing rod fixedly connected to the upper surface of the foot rod, a rotating tube rotatably connected to the fixing rod, a sliding groove provided on the worktable, a slider slidably connected within the sliding groove, a support handle fixedly connected to the upper surface of the slider, a fixing block fixedly connected to the upper surface of the support handle, and a stop bar fixedly connected to the outer surface of the fixing block.

[0007] Preferably, a support block is fixedly connected to the upper surface of the workbench, and the support block is rotatably connected to the forming roller.

[0008] Preferably, a stop block is fixedly connected to the outer surface of the forming roller, and the height of the stop block is higher than that of the forming roller.

[0009] Preferably, the support handle is provided with anti-slip texture, and baffles are fixedly connected to both sides of the slide groove.

[0010] Preferably, a support leg is fixedly connected to the lower surface of the workbench, and a foot pad is fixedly connected to the lower surface of the support leg.

[0011] Preferably, the workbench is provided with a slot, and a sliding plate is detachably connected to the slot.

[0012] Preferably, a material box is fixedly connected to the outer surface of the slide plate, and the material box is detachably connected to the worktable.

[0013] Preferably, a handle is fixedly connected to the outer surface of the hopper.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, through the cooperation of a motor, a reducer, a connecting rod, a forming roller and a rotating tube, enables precise control of the roller's speed and torque after the motor is connected to the reducer. By adjusting the speed, pressure and forming force, it ensures consistent forming quality, stability of the forming structure, reduces deformation or deviation, reduces the labor intensity of workers, and improves work safety.

[0016] 2. Through the cooperation of the slide groove, slider, support handle, fixing block and stop bar, the worker can control the steel bar by controlling the support handle to prevent the steel bar from deviating. There is no need to manually support the steel bar directly, avoiding direct contact between the worker and the high-speed rotating equipment or the high-pressure steel bar, reducing the risk of injury. Attached Figure Description

[0017] Figure 1 This is a front view schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the overall structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the motor connection structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the material box connection structure of this utility model.

[0021] In the diagram: 1. Workbench; 2. Mounting base; 3. Motor; 4. Reducer; 5. Connecting rod; 6. Forming roller; 7. Leg; 8. Fixing rod; 9. Rotating tube; 10. Slide groove; 11. Slider; 12. Support handle; 13. Fixing block; 14. Stop bar; 15. Slot; 16. Slide plate; 17. Material box; 18. Support block; 19. Stop block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 4 As shown, this utility model provides a resistance ring forming device, including a worktable 1. A mounting base 2 is fixedly connected to the upper surface of the worktable 1. A motor 3 is fixedly connected to the outer surface of the mounting base 2. A reducer 4 is fixedly connected to the output end of the motor 3. The reducer 4 is used to reduce the high-speed rotation power of the motor 3 to the required working speed, ensuring the normal operation of the mechanical equipment. The torque at the output end of the motor 3 is amplified, enhancing the power of the equipment. A connecting rod 5 is fixedly connected to the output end of the reducer 4. A forming roller 6 is fixedly connected to the end of the connecting rod 5 away from the reducer 4. Through the slow rotation of the forming roller 6, and in conjunction with the rotation of the rotating tube 9 on the fixed rod 8, the steel strip is naturally wound around the forming roller 6, forming a resistance ring. As the shaped roller 6 rotates, the steel strip is elastically stretched, gradually adhering to the surface of the shaped roller 6, thus forming a resistance ring. A foot rod 7 is fixedly connected to the upper surface of the worktable 1, and a fixed rod 8 is fixedly connected to the upper surface of the foot rod 7. A rotating tube 9 is rotatably connected to the fixed rod 8. The tube rotates due to the rotation and compression of the resistance ring, causing the steel strip to gradually adhere to the surface of the shaped roller 6, forming a resistance ring. A slide groove 10 is provided on the worktable 1, and a slider 11 is slidably connected in the slide groove 10. A support handle 12 is fixedly connected to the upper surface of the slider 11, and a fixed block 13 is fixedly connected to the upper surface of the support handle 12. A stop bar 14 is fixedly connected to the outer surface of the fixed block 13 for manual control to prevent the steel strip from deviating.

[0024] Specifically, a support block 18 is fixedly connected to the upper surface of the workbench 1. The support block 18 is rotatably connected to the forming roller 6 and is used to support the forming roller 6.

[0025] Furthermore, a stop 19 is fixedly connected to the outer surface of the forming roller 6 to block the other side of the resistance ring forming, and the height of the stop bar 14 is higher than that of the forming roller 6.

[0026] Furthermore, the support handle 12 is provided with anti-slip texture to increase friction and prevent hand slippage, and baffles are fixedly connected to both sides of the slide groove 10.

[0027] It is worth noting that the lower surface of the workbench 1 is fixedly connected to a support leg, and the lower surface of the support leg is fixedly connected to a foot pad.

[0028] It is worth noting that the workbench 1 is provided with a slot 15, and a slide plate 16 is detachably connected inside the slot 15.

[0029] It is worth mentioning that a material box 17 is fixedly connected to the outer surface of the slide plate 16 for placing the resistance ring after molding. The material box 17 is detachably connected to the worktable 1 for disassembling the material box.

[0030] It is worth emphasizing that the outer surface of the material box 17 is fixedly connected with a handle for easy disassembly and installation of the material box 17.

[0031] Among them, motor 3 and reducer 4 are existing technologies and will not be described in detail; at the same time, this utility model also includes a power supply, controller and switch, etc., which are not the main technical points of this patent and will not be described in detail; the "front, back, left and right" perspectives of this device are as follows: Figure 1 The direction shown in the diagram is the reference.

[0032] Working Principle: During use, motor 3 drives reducer 4, which reduces the high-speed rotation of motor 3 to the required operating speed, ensuring the normal operation of the machinery. The torque at the output of motor 3 is amplified, enhancing the power of the equipment. Motor 3 then drives reducer 4, causing connecting rod 5 to rotate. Connecting rod 5 then drives forming roller 6 to rotate. A steel strip is inserted between forming roller 6 and rotating tube 9. The slow rotation of forming roller 6, combined with the rotation of rotating tube 9 on fixed rod 8, helps the steel strip naturally wrap around forming roller 6. As forming roller 6 rotates, the steel strip is elastically stretched, gradually forming a ring and pushing it between forming roller 6 and rotating tube 9. Utilizing the elasticity and bending characteristics of the steel strip, it gradually conforms to the surface of the roller, forming a resistance ring. During the forming process, the steel strip may deviate. The operator holds handle 12 to guide slider 11 within groove 10, adjusting the position of stop rod 14 to manually prevent the steel strip from deviating.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A resistance ring forming device, comprising a worktable (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a mounting base (2), the outer surface of the mounting base (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a reducer (4), the output end of the reducer (4) is fixedly connected to a connecting rod (5), the end of the connecting rod (5) away from the reducer (4) is fixedly connected to a forming roller (6), the upper surface of the workbench (1) is fixedly connected to a foot rod (7), the upper surface of the foot rod (7) is fixedly connected to a fixing rod (8), the fixing rod (8) is rotatably connected to a rotating tube (9), the workbench (1) is provided with a sliding groove (10), a slider (11) is slidably connected in the sliding groove (10), the upper surface of the slider (11) is fixedly connected to a support handle (12), the upper surface of the support handle (12) is fixedly connected to a fixing block (13), and the outer surface of the fixing block (13) is fixedly connected to a stop bar (14).

2. The resistance ring forming device according to claim 1, characterized in that: A support block (18) is fixedly connected to the upper surface of the workbench (1), and the support block (18) is rotatably connected to the forming roller (6).

3. The resistance ring forming device according to claim 1, characterized in that: A stop block (19) is fixedly connected to the outer surface of the forming roller (6), and the height of the stop bar (14) is higher than that of the forming roller (6).

4. The resistance ring forming device according to claim 1, characterized in that: The support handle (12) is provided with anti-slip texture, and baffles are fixedly connected to both sides of the slide groove (10).

5. The resistance ring forming device according to claim 1, characterized in that: The lower surface of the workbench (1) is fixedly connected to a support leg, and the lower surface of the support leg is fixedly connected to a foot pad.

6. The resistance ring forming device according to claim 1, characterized in that: The workbench (1) is provided with a slot (15), and a slide plate (16) is detachably connected in the slot (15).

7. The resistance ring forming device according to claim 6, characterized in that: The outer surface of the slide plate (16) is fixedly connected to a material box (17), and the material box (17) is detachably connected to the worktable (1).

8. The resistance ring forming device according to claim 7, characterized in that: A handle is fixedly connected to the outer surface of the hopper (17).

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