A die for cutting edges of aluminum alloy die castings

Abstract

This utility model relates to the technical field of aluminum alloy die casting processing equipment, and discloses an aluminum alloy die casting trimming mold, including a lower die cutting edge plate and an upper die cutting edge plate. The lower die cutting edge plate includes a lower die cutting edge and a lower mounting template. Multiple sets of the lower die cutting edges are evenly arranged on the top of the lower die cutting edge plate, and the lower mounting template is located below the lower die cutting edge plate. The upper die cutting edge plate includes an upper die cutting edge and an upper mounting template. This utility model utilizes the fact that the force of the upper die spring is greater than that of the lower die spring. The lower die spring first compresses the lower die stripper plate. Through the synchronous movement of the lower die stripper plate and the lower die cutting edge, the lower die cutting edge first punches away the lower slag layer of the product. Then, through the force of the upper die spring and the hydraulic press, the upper die cutting edge punches away the upper slag layer of the product, thus achieving the function of simultaneously removing two layers of slag and flash. This results in better processing effects and improved processing quality of aluminum alloy die castings.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum alloy die casting equipment, specifically to an aluminum alloy die casting edge trimming mold. Background Technology

[0002] Aluminum alloy die casting is a technology that uses aluminum alloy as raw material and high pressure casting process to produce precision metal parts. It has the characteristics of high finished product precision, high material utilization rate and adaptability to the forming of complex thin-walled parts. In the processing of aluminum alloy die casting, the edges of the aluminum alloy die casting need to be processed by edge trimming mold.

[0003] Currently, traditional trimming dies typically employ a single-layer punching method, meaning they can only remove slag deposits from one side of the product. However, with the increasing complexity of aluminum alloy die-casting parts, to ensure smooth product forming and improve die-casting yield, some complex products require a double-layer overflow slag design, resulting in slag deposits and flash on both the top and bottom sides. This means traditional single-layer trimming dies cannot handle this in a single pass, necessitating product flipping and secondary processing, thus reducing production efficiency, increasing labor costs, and potentially causing a decrease in trimming accuracy and affecting processing quality due to secondary positioning. Therefore, we propose a trimming die capable of simultaneously removing both the top and bottom slag deposits to address these issues. Utility Model Content

[0004] The purpose of this utility model is to provide a cutting mold for aluminum alloy die castings to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cutting mold for aluminum alloy die castings, comprising a lower die cutting edge plate and an upper die cutting edge plate. The lower die cutting edge plate includes a lower die cutting edge and a lower mounting template. Multiple sets of the lower die cutting edges are evenly arranged on the top of the lower die cutting edge plate, and the lower mounting template is located below the lower die cutting edge plate. The upper die cutting edge plate includes an upper die cutting edge and an upper mounting template. Multiple sets of the upper die cutting edges are evenly arranged on the bottom of the upper die cutting edge plate, and the upper mounting template is located above the upper die cutting edge plate.

[0006] Preferably, a movable lower mold unloading plate is provided between the lower mold template and the lower mold cutting edge plate. Positioning rods penetrating into the lower mold unloading plate are provided at each of the four corners between the lower mold template and the lower mold cutting edge plate. Multiple sets of lower mold springs are provided between the lower mold unloading plate and the lower mold template. A movable upper mold unloading plate is provided between the upper mold cutting edge plate and the upper mold template. Positioning rods penetrating into the upper mold unloading plate are provided at each of the four corners between the upper mold template and the upper mold cutting edge plate. Multiple sets of connecting rods are fixedly connected between the upper mold unloading plate and the upper mold cutting edge plate. Multiple sets of upper mold springs are provided between the upper mold unloading plate and the upper mold template.

[0007] Preferably, each of the four corners of the bottom of the upper die blade plate is provided with a sleeve rod, and each of the four corners of the top of the lower die plate is provided with a fixing seat, and the fixing seat is provided with a vertical rod that extends through the sleeve rod.

[0008] Preferably, both the lower die cutter plate and the upper die cutter plate have movable grooves inside. The lower die cutter is movably connected to the lower die cutter plate through the movable groove, and the upper die cutter is movably connected to the upper die cutter plate through the movable groove.

[0009] Preferably, the bottom ends of the lower die cutter plate are provided with connecting blocks, and the bottom ends of the two sets of connecting blocks are connected to the lower template by bolts. The top four corners of the upper die cutter plate are provided with fixing rods, and the top ends of the fixing rods are connected to the upper template by bolts.

[0010] Preferably, the lower mold unloading plate has movable holes at the positions corresponding to the positioning rod one, and the lower mold unloading plate is movably connected to the positioning rod one through the movable holes.

[0011] Preferably, the lower die cutting edge is connected to the lower die unloading plate via a positioning rod, and slots are provided at the bottom of the lower die template and the bottom of the lower die unloading plate at the position of the lower die spring.

[0012] Preferably, the upper die cutting edge plate has movable holes at the positions corresponding to the second positioning rod, and the connecting rod passes through the movable holes. The upper die cutting edge is connected to the upper die unloading plate through the connecting rod.

[0013] Preferably, the upper mold unloading plate has through holes at all four corners, and the second positioning rod passes through the through holes. The bottom of the upper mounting template and the top of the upper mold unloading plate are both provided with slots at the position of the upper mold spring.

[0014] Preferably, the bottom end of the sleeve is provided with a telescopic groove, and the upright is movably connected to the sleeve through the telescopic groove.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention utilizes the principle that the force of the upper mold spring is greater than that of the lower mold spring. The lower mold spring first compresses the lower mold stripper plate. Through the synchronous movement of the lower mold stripper plate and the lower mold cutting edge, the lower mold cutting edge works first to punch away the lower layer of slag on the product. Then, through the force of the upper mold spring and the hydraulic press, the upper mold cutting edge punches away the upper layer of slag on the product, thereby achieving the function of removing the flash of two layers of slag simultaneously. This results in better processing effect for aluminum alloy die castings and improves the processing quality of aluminum alloy die castings. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a cross-sectional view of the present invention.

[0020] Figure 3 This is a side view of the present invention.

[0021] Figure 4 This is a partial structural schematic diagram of the present invention.

[0022] In the diagram: 1. Lower die cutting edge plate; 101. Lower die cutting edge; 102. Lower mounting template; 103. Lower die unloading plate; 104. Positioning rod one; 105. Lower die spring; 2. Upper die cutting edge plate; 201. Upper die cutting edge; 202. Upper mounting template; 203. Upper die unloading plate; 204. Connecting rod; 205. Upper die spring; 206. Positioning rod two; 3. Sleeve rod; 301. Fixed base; 302. Vertical rod. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 This utility model provides an embodiment of an aluminum alloy die-casting trimming mold: An aluminum alloy die-casting trimming mold includes a lower die cutting edge plate 1 and an upper die cutting edge plate 2. Power is provided to the trimming mold via a hydraulic pump station and a hydraulic press, similar to the power supply method of conventional molds. This is a mature functional technology and will not be described in detail here. The lower die cutting edge plate 1 includes a lower die cutting edge 101 and a lower mounting template 102. Multiple sets of lower die cutting edges 101 are evenly arranged at the top of the lower die cutting edge plate 1, and the lower mounting template 102 is located below the lower die cutting edge plate 1. The upper die cutting edge plate 2 includes an upper die cutting edge 201 and an upper mounting template 202. Multiple sets of upper die cutting edges 201 are evenly arranged at the bottom of the upper die cutting edge plate 2, and the upper mounting template 202 is located above the upper die cutting edge plate 2. Two layers of slag and flash can be simultaneously removed through the upper die cutting edge 201 and the lower die cutting edge 101. A movable joint is provided between the lower mounting template 102 and the lower die cutting edge plate 1. The lower mold ejector plate 103, the lower mounting template 102, and the lower mold cutting edge plate 1 are all provided with positioning rods 104 penetrating into the lower mold ejector plate 103 at the four corners. Multiple sets of lower mold springs 105 are provided between the lower mold ejector plate 103 and the lower mounting template 102. A movable upper mold ejector plate 203 is provided between the upper mold cutting edge plate 2 and the upper mounting template 202. The upper mold ejector plate 202 and the upper mold cutting edge plate 2 are all provided with positioning rods 104 penetrating into the upper mold ejector plate 103 at the four corners. The positioning rod 206 inside the material plate 203 makes the up-and-down movement of the upper mold unloading plate 203 more stable. Multiple sets of connecting rods 204 are fixedly connected between the upper mold unloading plate 203 and the upper mold cutting edge 201. Multiple sets of upper mold springs 205 are provided between the upper mold unloading plate 203 and the upper mounting template 202. The elastic potential energy of the upper mold spring 205 is greater than that of the lower mold spring 105, thereby providing cutting pressure to the lower mold cutting edge 101.

[0028] Please refer to this carefully. Figure 1 and Figure 2 Each of the four corners of the bottom of the upper die cutting plate 2 is provided with a sleeve rod 3, and each of the four corners of the top of the lower die template 102 is provided with a fixing seat 301. The fixing seat 301 has a vertical rod 302 that penetrates into the sleeve rod 3. The fixing seat 301 makes the fixing between the vertical rod 302 and the lower die template 102 more stable. The cooperation between the sleeve rod 3 and the vertical rod 302 makes the cutting edge of the die more stable.

[0029] Please refer to this carefully. Figure 1 , Figure 2 and Figure 4 Both the lower die cutter plate 1 and the upper die cutter plate 2 have movable slots inside. The lower die cutter 101 is movably connected to the lower die cutter plate 1 through the movable slot, and the upper die cutter 201 is movably connected to the upper die cutter plate 2 through the movable slot. The lower die cutter 101 and the upper die cutter 201 can be adjusted to facilitate trimming of the die casting. Both ends of the bottom of the lower die cutter plate 1 are provided with connecting blocks, and the bottom ends of the two sets of connecting blocks are connected to the lower template 102 by bolts to connect the upper die cutter... The upper die cutter plate 1 is fixed to the lower template 202. Fixing rods are provided at the four corners of the top of the upper die cutter plate 2, and the tops of the fixing rods are connected to the upper template 202 by bolts, thus fixing the upper die cutter plate 2 to the upper template 202. Movable holes are provided inside the lower die unloading plate 103 at positions corresponding to the positioning rods 104. The lower die unloading plate 103 is movably connected to the positioning rods 104 through these movable holes, allowing for more precise vertical adjustment of the lower die unloading plate 103. Stable, the lower die cutter 101 is connected to the lower die stripper plate 103 via positioning rod 104, allowing synchronous movement of the lower die cutter 101 and the lower die stripper plate 103. Slots are provided at the bottom of the lower die template 102 and the bottom of the lower die stripper plate 103 at the position of the lower die spring 105, making the use of the lower die spring 105 more stable. Movable holes are provided inside the upper die cutter plate 2 at the positions corresponding to positioning rod 206, and the connecting rod 204 passes through the movable holes. Inside, the upper die cutting edge 201 is connected to the upper die unloading plate 203 via the connecting rod 204, allowing the upper die cutting edge 201 and the upper die unloading plate 203 to move synchronously. The upper die unloading plate 203 has through holes at its four corners, and the positioning rod 206 passes through the through holes. The bottom of the upper template 202 and the top of the upper die unloading plate 203 are provided with slots at the position of the upper die spring 205, which serve as positioning tools and make the use of the upper die spring 205 more stable.

[0030] Please refer to this carefully. Figure 1 and Figure 2 The bottom of the sleeve rod 3 is provided with a telescopic groove. The upright rod 302 is movably connected to the sleeve rod 3 through the telescopic groove. The sleeve rod 3 and the upright rod 302 can move up and down through the telescopic groove, which facilitates the adjustment and use of the cutting mold.

[0031] Working Principle: In use, when the upper and lower molds of the hydraulic press are closed, the force of the upper mold spring 205 is greater than that of the lower mold spring 105. The lower mold spring 105 will first compress the lower mold ejector plate 103. Through the connection between the lower mold ejector plate 103 and the lower mold cutting edge 101 via the positioning rod 104, the lower mold ejector plate 103 and the lower mold cutting edge 101 move synchronously. The lower mold cutting edge 101 works first to punch away the lower layer of slag from the product. The hydraulic press will then continue to move downwards. The upper mold stripper plate 203 can be connected to the upper mold cutting edge 201 via the connecting rod 204, allowing the upper mold stripper plate 203 and the upper mold cutting edge 201 to move synchronously. Through the action of the upper mold spring 205 and the hydraulic press, the upper mold cutting edge 201 will punch and remove the upper slag bale of the product, thereby achieving the function of removing the flash of two layers of slag bale at the same time. It can quickly perform edge trimming on aluminum alloy die castings, resulting in better processing effect and improved processing quality of aluminum alloy die castings.

[0032] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A cutting mold for aluminum alloy die castings, characterized in that: include The lower die cutting edge plate (1) includes a lower die cutting edge (101) and a lower template (102). Multiple sets of the lower die cutting edges (101) are evenly arranged on the top of the lower die cutting edge plate (1), and the lower template (102) is located below the lower die cutting edge plate (1). The upper die cutting plate (2) includes an upper die cutting edge (201) and an upper mounting template (202). Multiple sets of the upper die cutting edges (201) are evenly arranged at the bottom of the upper die cutting plate (2), and the upper mounting template (202) is located above the upper die cutting plate (2).

2. The aluminum alloy die-casting edge-cutting mold according to claim 1, characterized in that: A movable lower mold unloading plate (103) is provided between the lower mold template (102) and the lower mold cutting edge plate (1). A positioning rod (104) is provided at each of the four corners between the lower mold template (102) and the lower mold cutting edge plate (1) and extends into the lower mold unloading plate (103). Multiple sets of lower mold springs (105) are provided between the lower mold unloading plate (103) and the lower mold template (102). The upper mold cutting edge plate (2) and the upper mold template (202) are also provided. A movable upper mold unloading plate (203) is provided between the upper mold plate (202) and the upper mold cutting edge plate (2). Positioning rods (206) that penetrate into the upper mold unloading plate (203) are provided at the four corners between the upper mold plate (202) and the upper mold cutting edge plate (201). Multiple sets of connecting rods (204) are fixedly connected between the upper mold unloading plate (203) and the upper mold cutting edge plate (201). Multiple sets of upper mold springs (205) are provided between the upper mold unloading plate (203) and the upper mold plate (202).

3. The aluminum alloy die-casting edge-cutting mold according to claim 1, characterized in that: The upper die cutter plate (2) has sleeve rods (3) at the four corners of its bottom, and the lower die template (102) has fixing seats (301) at the four corners of its top. The fixing seats (301) have upright rods (302) that penetrate into the sleeve rods (3).

4. The aluminum alloy die-casting edge-cutting mold according to claim 1, characterized in that: Both the lower die cutting edge plate (1) and the upper die cutting edge plate (2) have movable grooves inside. The lower die cutting edge (101) is movably connected to the lower die cutting edge plate (1) through the movable groove, and the upper die cutting edge (201) is movably connected to the upper die cutting edge plate (2) through the movable groove.

5. The aluminum alloy die-casting edge-cutting mold according to claim 1, characterized in that: The bottom ends of the lower die cutter plate (1) are provided with connecting blocks, and the bottom ends of the two sets of connecting blocks are connected to the lower template (102) by bolts. The top four corners of the upper die cutter plate (2) are provided with fixing rods, and the top ends of the fixing rods are connected to the upper template (202) by bolts.

6. The aluminum alloy die-casting edge-cutting mold according to claim 2, characterized in that: The lower mold unloading plate (103) has movable holes at the positions corresponding to the positioning rod (104) inside, and the lower mold unloading plate (103) is movably connected to the positioning rod (104) through the movable holes.

7. The aluminum alloy die-casting edge-cutting mold according to claim 2, characterized in that: The lower die cutting edge (101) is connected to the lower die unloading plate (103) through a positioning rod (104). The bottom of the lower die template (102) and the bottom of the lower die unloading plate (103) are both provided with slots at the position of the lower die spring (105).

8. The aluminum alloy die-casting edge trimming mold according to claim 2, characterized in that: The upper die cutting edge plate (2) has movable holes at the positions corresponding to the positioning rod two (206) inside, and the connecting rod (204) passes through the movable holes. The upper die cutting edge (201) is connected to the upper die unloading plate (203) through the connecting rod (204).

9. The aluminum alloy die-casting edge-cutting mold according to claim 2, characterized in that: The upper mold unloading plate (203) has through holes at all four corners, and the second positioning rod (206) passes through the through holes. The bottom of the upper template (202) and the top of the upper mold unloading plate (203) are provided with slots at the position of the upper mold spring (205).

10. The aluminum alloy die-casting edge-cutting mold according to claim 3, characterized in that: The bottom of the sleeve (3) is provided with a telescopic groove, and the upright (302) is movably connected to the sleeve (3) through the telescopic groove.

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