A punching and unloading device for manufacturing photovoltaic brackets

Abstract

This utility model provides a punching and unloading device for photovoltaic bracket manufacturing, belonging to the field of photovoltaic bracket production. It includes a base, a quick loading and unloading assembly disposed on the surface of the base, and a loading and unloading receiving assembly disposed on the surface of the base. The quick loading and unloading assembly includes a top plate disposed on the top of the base, and multiple top plates. An extension block is disposed at the bottom of the top plate. A motor is detachably connected to the surface of the extension block. The output end of the motor is connected to a roller, which rolls and transports the photovoltaic bracket. The power input end of the first telescopic rod of this utility model is connected to the power supply. The first telescopic rod moves the extension block through the connecting plate, so that the extension block moves vertically. The motor drives the input end of the rotating shaft connected to its output end to rotate. The rotating shaft drives the roller to rotate, which transports the photovoltaic bracket placed on the surface of the movable plate. When the roller at the other end of the base rotates, it discharges the punched photovoltaic bracket.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic bracket manufacturing, and more specifically, to a punching and unloading device for manufacturing photovoltaic brackets. Background Technology

[0002] A photovoltaic (PV) power generation system is a power generation system that directly converts solar radiation energy into electrical energy using the photovoltaic effect of photovoltaic cells. PV, or photovoltaic power generation system, utilizes the photovoltaic effect of semiconductor materials to convert solar radiation energy into electrical energy. The energy of a PV power generation system comes from inexhaustible solar energy, which is a clean, safe, and renewable energy source. The PV power generation process does not pollute the environment or damage the ecosystem. PV power generation systems are divided into stand-alone PV systems and grid-connected PV systems. A PV power generation system consists of equipment such as solar cell arrays, battery banks, charge and discharge controllers, inverters, AC distribution cabinets, and solar tracking control systems. During the PV power generation process, support structures are often required for operation and maintenance.

[0003] A search revealed that Chinese Patent Publication No. CN222790354U discloses "a punching and unloading device for photovoltaic bracket manufacturing, comprising a base and a frame. The base has an inclined guide plate inside, and supports are provided on both sides of the top of the base. A conveying component is provided inside the support, and a motor for driving the conveying component to rotate is provided on one side of the support. The bottom of the frame is fixedly connected to the top of the support, and a moving component is slidably connected to the top of the frame. The moving component is driven by a screw, allowing the steel pipe to slide on the conveying component. An electromagnet can attract the steel pipe, enabling the steel pipe to be pulled back, facilitating the movement of the punched steel pipe above the inclined guide plate. The motor drives the conveying component, allowing the two conveying components to be adjusted to a vertically parallel state, so that the steel pipe can fall from the gap between the two conveying components onto the inclined guide plate, facilitating unloading." However, the following defects still exist:

[0004] (1) Currently, the punching and unloading devices for photovoltaic bracket manufacturing on the market have low overall ease of use, making it difficult to quickly load, position and unload materials, thus reducing overall production efficiency.

[0005] (2) Currently, the punching and loading / unloading devices for photovoltaic bracket manufacturing on the market are relatively complicated to operate, requiring manual loading and unloading, which increases labor costs and is relatively unsafe.

[0006] Therefore, we have made improvements to this and proposed a punching and unloading device for photovoltaic bracket manufacturing. Utility Model Content

[0007] The purpose of this utility model is to address the current problem of low overall material loading and unloading convenience and difficulty in rapid material loading and positioning.

[0008] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0009] A punching and unloading device for manufacturing photovoltaic brackets is provided to improve the above-mentioned problems.

[0010] The present invention is as follows: it includes a base, a quick loading and unloading assembly disposed on the surface of the base, and a loading and unloading receiving and conveying assembly disposed on the surface of the base;

[0011] The quick loading and unloading assembly includes a top plate disposed on the top of the base, there are multiple top plates, an extension block is disposed at the bottom of the top plate, a motor is detachably connected to the surface of the extension block, and a roller is connected to the output end of the motor, the photovoltaic bracket is rolled and transported by the roller;

[0012] The loading and unloading assembly includes a housing detachably connected to both sides of the base surface. A second telescopic rod is detachably connected inside the housing. A movable plate is provided at one end of the second telescopic rod. The movable plate is movably connected inside the housing, and the photovoltaic bracket is loaded and unloaded through the movable plate.

[0013] As a preferred technical solution of this utility model, the quick loading and unloading assembly further includes a column fixedly connected to the surface of the base, and a top plate fixedly connected to the top of the column, the top plate being distributed on both sides of the surface of the base.

[0014] As a preferred technical solution of this utility model, the top plate is detachably connected to the two sides of the bottom. The first telescopic rod has a connecting hole at one end and a connecting plate detachably connected to the other end.

[0015] As a preferred technical solution of this utility model, one end of the connecting plate is detachably connected to an extension block, and the extension block has an opening for movement inside.

[0016] As a preferred technical solution of this utility model, round bearings are embedded and connected on both sides inside the movable port, the motor output end is connected to the shaft input end, the shaft is movably connected inside the round bearings, and rollers are detachably connected to the surface of the shaft.

[0017] As a preferred technical solution of this utility model, the loading and unloading receiving and conveying assembly further includes an inner cavity opened inside the housing. A second telescopic rod is detachably connected inside the inner cavity. A fixing block is detachably connected to the top of the second telescopic rod. The fixing block is detachably connected to the bottom of the top plate. An insert is opened on both sides inside the inner cavity. An insert is movably connected inside the insert. An insert is fixedly connected to both ends of the movable plate.

[0018] As a preferred technical solution of this utility model, the base surface is detachably equipped with a controller, and the base surface is detachably connected with a punching machine.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0020] In the solution of this utility model:

[0021] 1. In use, the two top plates are mounted on the base surface via columns. When the photovoltaic bracket needs to be transported, the power input terminal of the first telescopic rod located at different ends of the base is connected to an external power source. The first telescopic rod works by driving the extension block to move through the connecting plate, allowing the extension block to move vertically. At this time, the power output terminal of the motor on the surface of the extension block is connected to the controller. The motor works by driving the input terminal of the rotating shaft connected to its output terminal to rotate. The rotating shaft drives the roller to rotate, and the photovoltaic bracket placed on the surface of the movable plate is transported through the roller. When the roller at the other end of the base rotates, it discharges the punched photovoltaic bracket, increasing its practicality. Therefore, when the punching and unloading device for photovoltaic bracket manufacturing is used, its overall loading and unloading convenience is high, which facilitates rapid loading and positioning and unloading transportation, improving the overall production efficiency.

[0022] 2. During material feeding and receiving, multiple photovoltaic brackets are placed in the detachably connected housing on one side of the base. At this time, the second telescopic rod inside this housing retracts, exposing more of the inner cavity of the movable plate, which facilitates the placement of the photovoltaic brackets. During feeding, the power output terminal of the second telescopic rod is connected via the controller. The second telescopic rod drives the movable plate to lift, raising the photovoltaic brackets on its surface. The photovoltaic brackets exposed on the surface of the housing cooperate with the quick loading and unloading components, and the rollers move the photovoltaic brackets to the bottom of the punching machine. At the same time, the second telescopic rod in the housing on the other side of the base drives the movable plate to descend, storing the punched photovoltaic brackets. Thus, when the punching and unloading device for photovoltaic bracket manufacturing is in use, its overall loading and unloading conveying measures are relatively simple to operate, requiring no manual loading and unloading, thereby reducing labor costs and being relatively safe. Attached Figure Description

[0023] Figure 1 A schematic diagram of the overall structure of a punching and unloading device for manufacturing photovoltaic brackets provided by this utility model;

[0024] Figure 2 A schematic diagram of the top plate bottom structure of a punching and unloading device for manufacturing photovoltaic brackets provided by this utility model;

[0025] Figure 3A schematic diagram of the internal structure of the extension block of a punching and unloading device for manufacturing photovoltaic brackets provided by this utility model;

[0026] Figure 4 A schematic diagram of the internal structure of a punching and unloading device for manufacturing photovoltaic brackets provided by this utility model;

[0027] Figure 5 A schematic diagram of the first telescopic rod structure of a punching and unloading device for manufacturing photovoltaic brackets provided by this utility model.

[0028] The image shows:

[0029] 1. Base; 2. Controller; 3. Punching machine; 401. Column; 402. Top plate; 403. First telescopic rod; 404. Connecting hole; 405. Connecting plate; 406. Extension block; 407. Motor; 408. Rotating shaft; 409. Roller; 410. Movable opening; 411. Round bearing; 501. Housing; 502. Inner cavity; 503. Second telescopic rod; 504. Fixing block; 505. Movable plate; 506. Slot; 507. Insert. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0031] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0032] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0033] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0034] like Figure 1-5As shown, this embodiment proposes a punching and unloading device for manufacturing photovoltaic brackets, including a base 1, a quick loading and unloading assembly disposed on the surface of the base 1, and a loading and unloading receiving and conveying assembly disposed on the surface of the base 1. The quick loading and unloading assembly includes a top plate 402 disposed on the top of the base 1, and there are multiple top plates 402. An extension block 406 is disposed at the bottom of the top plate 402. A motor 407 is detachably connected to the surface of the extension block 406. A roller 409 is connected to the output end of the motor 407. The photovoltaic bracket is rolled and conveyed by the roller 409. The loading and unloading receiving and conveying assembly includes a housing 501 detachably connected to both sides of the surface of the base 1. A second telescopic rod 503 is detachably connected inside the housing 501. A movable plate 505 is disposed at one end of the second telescopic rod 503. The movable plate 505 is movably connected inside the housing 501. The photovoltaic bracket is received and conveyed by the movable plate 505.

[0035] like Figure 2 As shown, the quick loading and unloading assembly also includes a column 401 fixedly connected to the surface of the base 1. A top plate 402 is fixedly connected to the top of the column 401. The top plates 402 are distributed on both sides of the surface of the base 1, and the column 401 supports the installation of the top plates 402.

[0036] like Figure 2 and Figure 5 As shown, the top plate 402 is detachably connected to the two sides of the bottom. The first telescopic rod 403 has a connecting hole 404 at one end and a connecting plate 405 detachably connected to the other end. The connecting hole 404 facilitates the installation of the telescopic rod between the top plates 402.

[0037] like Figure 2 and Figure 3 As shown, one end of the connecting plate 405 is detachably connected to an extension block 406. The extension block 406 has an opening 410 inside, which facilitates the rotation of the roller 409.

[0038] like Figure 3 As shown, round bearings 411 are inlaid and connected on both sides inside the movable port 410. The output end of the motor 407 is connected to the input end of the rotating shaft 408. The rotating shaft 408 is movably connected inside the round bearings 411. Rollers 409 are detachably connected to the surface of the rotating shaft 408. The round bearings 411 facilitate the fixing of the rotating shaft 408 and also facilitate its rotation.

[0039] like Figure 4As shown, the loading and unloading receiving and conveying assembly also includes an inner cavity 502 opened inside the housing 501. A second telescopic rod 503 is detachably connected inside the inner cavity 502. A fixing block 504 is detachably connected to the top of the second telescopic rod 503. The fixing block 504 is detachably connected to the bottom of the top plate 402. The inner cavity 502 has grooves 506 opened on both sides. An insert 507 is movably connected inside the grooves 506. The movable plate 505 is fixedly connected to both ends of the insert 507. The inner cavity 502 increases the activity space. The movable block is connected to the grooves 506 opened on both sides of the inner cavity 502 through the surface-connected insert 507, so as to guide it.

[0040] like Figure 1 As shown, a controller 2 is detachably mounted on the surface of the base 1, and a punching machine 3 is detachably connected to the surface of the base 1. The controller 2 controls the electrical components of the equipment.

[0041] Specifically, in use, the two top plates 402 are mounted on the surface of the base 1 via columns 401. When the photovoltaic support needs to be transported, the power input terminals of the first telescopic rod 403 located at different ends of the base 1 are connected by an external power source. The first telescopic rod 403 works to drive the extension block 406 to move through the connecting plate 405, allowing the extension block 406 to move vertically. At this time, the power output terminal of the motor 407 on the surface of the extension block 406 is connected by the controller 2. The motor 407 works to drive the input terminal of the rotating shaft 408 connected to its output terminal to rotate. The rotating shaft 408 then drives the roller 409 to rotate, transporting the photovoltaic support placed on the surface of the movable plate 505 through the roller 409. Meanwhile, when the roller 409 at the other end of the base 1 rotates, it transports the perforated photovoltaic support. The material is arranged in a way that increases practicality. Multiple photovoltaic brackets are placed in the housing 501 that can be detachably connected to one side of the base 1. At this time, the second telescopic rod 503 inside the housing 501 retracts, exposing more of the inner cavity 502 of the movable plate 505, which facilitates the placement of photovoltaic brackets. When feeding, the power current output terminal of the second telescopic rod 503 can be turned on by the controller 2. The second telescopic rod 503 drives the movable plate 505 to lift up, raising the photovoltaic brackets on its surface. The photovoltaic brackets exposed on the surface of the housing 501 cooperate with the quick loading and unloading components. The photovoltaic brackets are moved to the bottom of the punching machine 3 by the rollers 409. At the same time, the second telescopic rod 503 in the housing 501 on the other side of the base 1 drives the movable plate 505 to descend, storing the punched photovoltaic brackets.

[0042] All technical features in this embodiment can be freely combined according to actual needs.

[0043] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A punching and blanking device for photovoltaic support manufacturing, characterized in that, Includes a base (1), a quick loading and unloading assembly disposed on the surface of the base (1), and a loading and unloading receiving and conveying assembly disposed on the surface of the base (1); The quick loading and unloading assembly includes a top plate (402) disposed on the top of the base (1). There are multiple top plates (402). An extension block (406) is disposed at the bottom of the top plate (402). A motor (407) is detachably connected to the surface of the extension block (406). A roller (409) is connected to the output end of the motor (407). The photovoltaic bracket is rolled and transported by the roller (409). The loading and unloading assembly includes a housing (501) detachably connected to both sides of the base (1). A second telescopic rod (503) is detachably connected inside the housing (501). A movable plate (505) is provided at one end of the second telescopic rod (503). The movable plate (505) is movably connected inside the housing (501) and the photovoltaic bracket is loaded and unloaded through the movable plate (505).

2. The punching and unloading device for manufacturing photovoltaic brackets according to claim 1, characterized in that, The quick loading and unloading assembly also includes a column (401) fixedly connected to the surface of the base (1), and a top plate (402) fixedly connected to the top of the column (401), and the top plate (402) is distributed on both sides of the surface of the base (1).

3. The punching and unloading device for manufacturing photovoltaic brackets according to claim 2, characterized in that, The top plate (402) has a first telescopic rod (403) detachably connected to both sides of its bottom. One end of the first telescopic rod (403) has a connecting hole (404), and the other end of the first telescopic rod (403) is detachably connected to a connecting plate (405).

4. The punching and unloading device for manufacturing photovoltaic brackets according to claim 3, characterized in that, One end of the connecting plate (405) is detachably connected to an extension block (406), and the extension block (406) has an opening (410) inside.

5. A punching and unloading device for manufacturing photovoltaic brackets according to claim 4, characterized in that, The movable port (410) has round bearings (411) embedded on both sides inside. The output end of the motor (407) is connected to the input end of the rotating shaft (408). The rotating shaft (408) is movably connected inside the round bearing (411). The surface of the rotating shaft (408) is detachably connected to a roller (409).

6. The punching and unloading device for manufacturing photovoltaic brackets according to claim 1, characterized in that, The loading and unloading assembly also includes an inner cavity (502) opened inside the housing (501). A second telescopic rod (503) is detachably connected inside the inner cavity (502). A fixing block (504) is detachably connected to the top of the second telescopic rod (503). The fixing block (504) is detachably connected to the bottom of the top plate (402). A groove (506) is opened on both sides inside the inner cavity (502). An insert (507) is movably connected inside the groove (506). An insert (507) is fixedly connected to both ends of the movable plate (505).

7. The punching and unloading device for manufacturing photovoltaic brackets according to claim 1, characterized in that, The base (1) has a detachable controller (2) on its surface and a punching machine (3) detachably connected to its surface.

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