A fiber mesh braided winding component

Abstract

This utility model relates to the field of fiber mesh production equipment, and discloses a fiber mesh weaving and winding component, including a frame, a cutting mechanism, a feeding mechanism, and a winding mechanism. The feeding mechanism is located at the front end of the upper surface of the frame, and the winding mechanism is located on one side of the upper surface of the frame. The cutting mechanism is located at the front end inside the frame, and includes a mounting plate and a sliding plate. The mounting plate is fixedly connected to the frame by multiple bolts. A servo motor is located in the middle of the upper surface of the sliding plate, and a cutting blade is fixedly connected to the output shaft of the servo motor. In this utility model, by integrating the cutting mechanism, feeding mechanism, and winding mechanism onto the frame, the need for frequent transfer of the fiber mesh between different devices during production is eliminated, thereby improving production efficiency and reducing operational errors from multiple manual operations and transfers between devices, thus reducing safety hazards.

Description

Technical Field

[0001] This utility model relates to the field of fiber mesh production equipment, and in particular to a fiber mesh weaving and winding component. Background Technology

[0002] Fiber mesh is a new type of composite material used in railway and highway transportation. It is mainly made of high-performance fiber materials woven or wound. Due to its advantages such as light weight, high strength, corrosion resistance, and fatigue resistance, fiber mesh is widely used in high-speed rail guardrails, highway guardrails, highway anti-glare nets, roadbed nets, slope protection nets, sewage treatment plants, reservoir protection nets, power grid guardrails, airports, docks, stations, grassland fire prevention, bridge railings, and concrete roadbed paving nets. The fiber mesh weaving and winding components are important fiber mesh production devices in the "fiber weaving" production process of fiber mesh production.

[0003] However, existing fiber meshes on the market often require multiple fiber mesh weaving and winding components with independent functions (such as fiber feeding, fiber cutting, and fiber winding). Since these processing devices cannot be completed on the same production line, the fiber meshes need to be frequently transferred between different devices during the production process, which reduces production efficiency. Furthermore, multiple manual operations and transfers between devices may increase operational errors and safety hazards.

[0004] Therefore, those skilled in the art have provided a fiber mesh braided winding component to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a fiber mesh weaving and winding component. By using a straightening wheel, a driven feeding wheel and an active feeding wheel in the feeding mechanism, the longitudinal fiber ribs are kept straight inside the longitudinal rib guide plate. This facilitates the weaving and winding of the longitudinal fiber ribs with multiple winding gears equipped with winding support rods, thereby completing the weaving and winding of the fiber mesh.

[0006] To achieve the above objectives, this utility model provides a fiber mesh weaving and winding component, including a frame, a cutting mechanism, a feeding mechanism, and a winding mechanism. The feeding mechanism is provided at the front end of the upper surface of the frame, and the winding mechanism is provided on one side of the upper surface of the frame. The cutting mechanism is provided at the front end inside the frame. The cutting mechanism includes a mounting plate and a sliding plate. The mounting plate is fixedly connected to the frame by multiple bolts. A servo motor is provided in the middle of the upper surface of the sliding plate, and a cutting blade is fixedly connected to the output shaft of the servo motor.

[0007] The feeding mechanism includes a mounting frame, which is fixedly connected to the machine frame by multiple bolts. A support frame is fixedly connected to the lower part of the outer wall of the other side of the mounting frame. A second servo motor is provided in the middle of the outer wall of the other side of the support frame. The output shaft of the second servo motor passes through the support frame and is fixedly connected to an active feeding wheel. Driven feeding wheels are rotatably connected to the front ends of the inner walls on both sides of the mounting frame.

[0008] The winding mechanism includes a horizontal rib arrangement frame, which is fixedly connected to the machine frame. Two No. 3 servo motors are arranged in the middle of one outer wall of the horizontal rib arrangement frame. Multiple rib-passing holes are located in the middle of both outer walls of the horizontal rib arrangement frame. Multiple winding gears are rotatably connected inside the multiple rib-passing holes. Two No. 2 driven gears are rotatably connected in the middle of both inner walls of the horizontal rib arrangement frame. The output shafts of the No. 3 servo motors pass through the horizontal rib arrangement frame and are fixedly connected to No. 2 driving gears.

[0009] By integrating the cutting mechanism, the feeding mechanism, and the winding mechanism onto the frame, the need for workers to frequently transfer the fiber mesh between different devices during the production process is eliminated, thereby improving production efficiency, reducing operational errors from multiple manual operations and transfers between devices, and minimizing safety hazards.

[0010] Furthermore, a first electric telescopic rod is fixedly connected to the middle of the upper surface of the mounting plate, the output shaft of the first electric telescopic rod is fixedly connected to the sliding plate, and guide rods are fixedly connected to the front and rear ends of the upper surface of the mounting plate, and the outer walls of the guide rods are fixedly connected to the sliding plate respectively.

[0011] The above technical solution adjusts the position of the sliding plate with the No. 1 servo motor by adjusting the No. 1 electric telescopic rod, thereby driving the cutting blade to cut the longitudinal fiber ribs, and restricting the movement trajectory of the sliding plate by the guide rod.

[0012] Furthermore, the active feed wheel is rotatably connected to the inner walls on both sides of the mounting frame, and a first active gear is fixedly connected to the outer wall of the shaft of the active feed wheel. A first driven gear is fixedly connected to the outer wall of the shaft of the driven feed wheel, and the first driven gear meshes with the first active gear.

[0013] Through the above technical solution, the active feeding wheel with the first active gear is rotated by the second servo motor, which in turn rotates the driven feeding wheel with the first driven gear, thereby allowing the longitudinal fiber ribs located inside the mounting frame to be transported to the interior of the longitudinal rib guide plate.

[0014] Furthermore, a connecting plate is fixedly connected to the middle of the upper surface of the mounting frame, and two No. 2 electric telescopic rods are fixedly connected to the middle of the upper surface of the connecting plate. The output shafts of the two No. 2 electric telescopic rods pass through the connecting plate and are fixedly connected to an adjustment frame. The middle of both sides of the adjustment frame is rotatably connected to a straightening wheel, and the adjustment frame slides inside the mounting frame.

[0015] Through the above technical solution, the height of the adjustment frame with the straightening wheel inside the mounting frame can be adjusted by the No. 2 electric telescopic rod, so that the straightening wheel can be used in conjunction with the driven feeding wheel and the active feeding wheel to keep the longitudinal fiber ribs straight inside the longitudinal rib guide plate.

[0016] Furthermore, multiple hinges are hinged to the upper end of the middle of the outer wall on the other side of the horizontal rib arrangement frame, and each hinge is fixedly connected to a longitudinal rib guide plate. Multiple mounting frames are fixedly connected to the other side of the upper surface of the horizontal rib arrangement frame, and each mounting frame is hinged to the middle of the outer wall on the other side of the mounting frame. Each of the three electric telescopic rods is hinged to the output shaft of the three electric telescopic rods.

[0017] The above technical solution adjusts the angle between the longitudinal rib guide plate and the transverse rib arrangement frame by using the No. 3 electric telescopic rod, thereby adjusting the spacing between the longitudinal and transverse fiber ribs.

[0018] Furthermore, two winding support rods are fixedly connected to the middle of the outer walls on both sides of the winding gear;

[0019] The above technical solution uses a third servo motor to drive a second drive gear, which in turn causes a second driven gear to rotate, and in turn causes multiple wound gears to rotate.

[0020] Furthermore, each of the second driving gears is rotatably connected to the transverse rib arrangement frame, each of the second driving gears is meshed with the second driven gear, each of the second driving gears is meshed with the winding gears, and each of the winding gears is meshed with each other.

[0021] Through the above technical solution, the longitudinal fiber ribs between the two winding supports on the winding gear are bent by the rotation of the winding gear, thereby causing the transverse fiber ribs and longitudinal fiber ribs to weave and intertwine with each other.

[0022] This utility model has the following beneficial effects:

[0023] 1. The fiber mesh weaving and winding component proposed in this utility model integrates the cutting mechanism, the feeding mechanism and the winding mechanism on the frame, thereby eliminating the need for workers to frequently transfer the fiber mesh between different equipment during the production process, thus improving production efficiency, reducing operational errors from multiple manual operations and transfers between equipment, and reducing safety hazards.

[0024] 2. The fiber mesh weaving and winding component proposed in this utility model uses a straightening wheel, a driven feeding wheel and an active feeding wheel in the feeding mechanism to keep the longitudinal fiber ribs straight inside the longitudinal rib guide plate. This facilitates the multiple winding gears equipped with winding support rods to weave and wind the longitudinal fiber ribs together with the transverse fiber ribs set inside the rib holes, thereby completing the weaving and winding of the fiber mesh. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the main structure of a fiber mesh braided winding component proposed in this utility model from a first-view perspective.

[0026] Figure 2 This is a schematic diagram of the main structure of a fiber mesh braided winding component proposed in this utility model from a second perspective.

[0027] Figure 3 This is a partial structural schematic diagram of a fiber mesh braiding and winding component proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the feeding mechanism for a fiber mesh weaving and winding component proposed in this utility model;

[0029] Figure 5 for Figure 2 Enlarged view of point A in the middle;

[0030] Figure 6 for Figure 2 Enlarged view of point B in the middle;

[0031] Figure 7 for Figure 3 Enlarged view of point C in the middle.

[0032] Explanation of reference numerals in the attached figures:

[0033] 1. Rack;

[0034] 2. Cutting mechanism; 201. Mounting plate; 202. Guide rod; 203. Electric telescopic rod No. 1; 204. Sliding plate; 205. Servo motor No. 1; 206. Cutting blade;

[0035] 3. Rib feeding mechanism; 301. Mounting frame; 302. Support frame; 303. Servo motor No. 2; 304. Active rib feeding wheel; 305. Active gear No. 1; 306. Driven rib feeding wheel; 307. Driven gear No. 1; 308. Connecting plate; 309. Electric telescopic rod No. 2; 310. Adjusting frame; 311. Straightening wheel;

[0036] 4. Winding mechanism; 401. Horizontal rib arrangement frame; 402. Longitudinal rib guide plate; 403. Hinge; 404. Mounting frame; 405. No. 3 electric telescopic rod; 406. Rib through hole; 407. Winding gear; 408. Winding support rod; 409. No. 2 driven gear; 410. No. 3 servo motor; 411. No. 2 driving gear. Detailed Implementation

[0037] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Reference Figure 1-5 This utility model provides a specific embodiment: a fiber mesh weaving and winding component, including a frame 1, a cutting mechanism 2, a feeding mechanism 3, and a winding mechanism 4. The feeding mechanism 3 is provided at the front end of the upper surface of the frame 1, and the winding mechanism 4 is provided on one side of the upper surface of the frame 1. The cutting mechanism 2 is provided at the front end inside the frame 1. The cutting mechanism 2 includes a mounting plate 201 and a sliding plate 204. The mounting plate 201 is fixedly connected to the frame 1 by multiple bolts. A first servo motor 205 is provided in the middle of the upper surface of the sliding plate 204. The output shaft of the first servo motor 205 is fixedly connected to a cutting blade 206.

[0039] The feeding mechanism 3 includes a mounting frame 301, which is fixedly connected to the frame 1 by multiple bolts. A support frame 302 is fixedly connected to the lower part of the outer wall of the other side of the mounting frame 301. A second servo motor 303 is provided in the middle of the outer wall of the other side of the support frame 302. The output shaft of the second servo motor 303 passes through the support frame 302 and is fixedly connected to an active feeding wheel 304. Driven feeding wheels 306 are rotatably connected to the front ends of the inner walls on both sides of the mounting frame 301.

[0040] The winding mechanism 4 includes a horizontal rib arrangement frame 401, which is fixedly connected to the frame 1. Two No. 3 servo motors 410 are arranged in the middle of one side of the outer wall of the horizontal rib arrangement frame 401. Multiple rib-passing holes 406 are respectively located in the middle of both sides of the outer wall of the horizontal rib arrangement frame 401. Multiple winding gears 407 are rotatably connected inside the multiple rib-passing holes 406. Two No. 2 driven gears 409 are rotatably connected in the middle of both sides of the inner wall of the horizontal rib arrangement frame 401. The output shafts of the No. 3 servo motors 410 pass through the horizontal rib arrangement frame 401 and are fixedly connected to the No. 2 driving gears 411.

[0041] An electric telescopic rod 203 is fixedly connected to the middle of the upper surface of the mounting plate 201. The output shaft of the electric telescopic rod 203 is fixedly connected to the sliding plate 204. Guide rods 202 are fixedly connected to the front and rear ends of the upper surface of the mounting plate 201, respectively. The outer walls of the guide rods 202 are fixedly connected to the sliding plate 204. The position of the sliding plate 204, which is equipped with a servo motor 205, is adjusted by the electric telescopic rod 203, so that the servo motor 205 drives the cutting blade 206 to complete the cutting of the longitudinal fiber reinforcement, and the movement trajectory of the sliding plate 204 is restricted by the guide rods 202.

[0042] Reference Figure 3-7 The active feed wheel 304 is rotatably connected to the inner walls of both sides of the mounting frame 301. A first active gear 305 is fixedly connected to the outer wall of the shaft of the active feed wheel 304, and a first driven gear 307 is fixedly connected to the outer wall of the shaft of the driven feed wheel 306. The first driven gear 307 meshes with the first active gear 305. The active feed wheel 304 with the first active gear 305 is rotated by the second servo motor 303, which in turn causes the driven feed wheel 306 with the first driven gear 307 to rotate. This allows the longitudinal fiber ribs located inside the mounting frame 301 to be transported to the interior of the longitudinal rib guide plate 402. A connecting rod is fixedly connected to the middle of the upper surface of the mounting frame 301. The connecting plate 308 has two No. 2 electric telescopic rods 309 fixedly connected to the middle of its upper surface. The output shafts of the two No. 2 electric telescopic rods 309 pass through the connecting plate 308 and are fixedly connected to the adjusting frame 310. The middle of both sides of the adjusting frame 310 is rotatably connected to the straightening wheel 311. The adjusting frame 310 slides inside the mounting frame 301. The height of the adjusting frame 310 with the straightening wheel 311 inside the mounting frame 301 can be adjusted by the No. 2 electric telescopic rods 309. This allows the straightening wheel 311 to work with the driven feeding wheel 306 and the active feeding wheel 304 to keep the longitudinal fiber ribs straight inside the longitudinal rib guide plate 402.

[0043] Multiple hinges 403 are hinged to the upper part of the middle of the outer wall of the other side of the transverse rib arrangement frame 401. Each hinge 403 is fixedly connected to a longitudinal rib guide plate 402. Multiple mounting frames 404 are fixedly connected to the other side of the upper surface of the transverse rib arrangement frame 401. Each mounting frame 404 is hinged to the middle of the outer wall of the other side of the other side of the other side of the other side of the other side of the other side of the other side of the other side of the other side of the other side of the other side of the other side of the third electric telescopic rod 405. The output shaft of each of the third electric telescopic rod 405 is hinged to the hinge 403. The angle between the longitudinal rib guide plate 402 and the transverse rib arrangement frame 401 is adjusted by the third electric telescopic rod 405, thereby adjusting the spacing between the longitudinal and transverse fiber ribs. The middle of the outer walls on both sides of the winding gear 407 is fixedly connected to multiple mounting frames 404. Two winding support rods 408 drive the second drive gear 411 via the third servo motor 410, which in turn rotates the second driven gear 409, which in turn rotates multiple winding gears 407. The second drive gear 411 is rotatably connected to the transverse rib arrangement frame 401. The second drive gear 411 and the second driven gear 409 are meshed together. The second drive gear 411 is meshed with the winding gears 407. The winding gears 407 are meshed with each other. By rotating the winding gears 407, the longitudinal fiber ribs between the two winding support rods 408 on the winding gear 407 are bent, thereby causing the transverse fiber ribs and longitudinal fiber ribs to weave and intertwine with each other.

[0044] Working principle: When using this fiber mesh to weave and wind the component, firstly, the longitudinal fiber is placed between the upper ends of the active feed wheel 304 and the driven feed wheel 306 and the straightening wheel 311 inside the mounting frame 301. Secondly, the height of the adjusting frame 310, which is equipped with the straightening wheel 311, inside the mounting frame 301 can be adjusted by the second electric telescopic rod 309, thereby making the straightening wheel 311, the driven feed wheel 306, and the active feed wheel 304 closely fit the longitudinal fiber. Then, the second servo motor 303 rotates the active feed wheel 304, which is equipped with the first active gear 305, thereby rotating the driven feed wheel 306, which is equipped with the first driven gear 307. This allows the longitudinal fiber located inside the mounting frame 301 to be transported to the interior of the longitudinal fiber guide plate 402 and pass through the two winding support rods 408 on the winding gear 407. After the longitudinal fiber ribs are transferred to the longitudinal rib guide plate 402 to reach the required production length, the sliding plate 204 equipped with the first servo motor 205 is driven by the first electric telescopic rod 203. This causes the first servo motor 205 to drive the cutting blade 206 to cut the longitudinal fiber ribs. Next, the transverse fiber ribs to be woven and wound are passed through the rib-passing hole 406. At the same time, the angle between the longitudinal rib guide plate 402 and the transverse rib arrangement frame 401 is adjusted by the third electric telescopic rod 405, thereby adjusting the spacing between the longitudinal and transverse fiber ribs. Finally, the second drive gear 411 is driven by the third servo motor 410, which in turn causes the second driven gear 409 to rotate. This causes the winding gear 407 equipped with two winding support rods 408 to rotate, thereby causing the longitudinal fiber ribs between the two winding support rods 408 to bend, thus allowing the transverse and longitudinal fiber ribs to weave and wind together.

[0045] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A fibre mesh braid winding machine comprising a frame (1), a cutting mechanism (2), a wire feeding mechanism (3) and a winding mechanism (4), characterised in that: A feeding mechanism (3) is provided at the front end of the upper surface of the frame (1), a winding mechanism (4) is provided on one side of the upper surface of the frame (1), and a cutting mechanism (2) is provided at the front end inside the frame (1). The cutting mechanism (2) includes a mounting plate (201) and a sliding plate (204). The mounting plate (201) is fixedly connected to the frame (1) by multiple bolts. A first servo motor (205) is provided in the middle of the upper surface of the sliding plate (204). A cutting blade (206) is fixedly connected to the output shaft of the first servo motor (205). The feeding mechanism (3) includes a mounting frame (301), which is fixedly connected to the frame (1) by multiple bolts. A support frame (302) is fixedly connected to the lower part of the outer wall of the other side of the mounting frame (301). A second servo motor (303) is provided in the middle of the outer wall of the other side of the support frame (302). The output shaft of the second servo motor (303) passes through the support frame (302) and is fixedly connected to an active feeding wheel (304). Driven feeding wheels (306) are rotatably connected to the front ends of the inner walls on both sides of the mounting frame (301). The winding mechanism (4) includes a horizontal rib arrangement frame (401), which is fixedly connected to the frame (1). Two No. 3 servo motors (410) are arranged in the middle of one side outer wall of the horizontal rib arrangement frame (401). Multiple rib-passing holes (406) are respectively in the middle of both sides outer walls of the horizontal rib arrangement frame (401). Multiple winding gears (407) are rotatably connected inside the multiple rib-passing holes (406). Two No. 2 driven gears (409) are rotatably connected in the middle of both sides inner walls of the horizontal rib arrangement frame (401). The output shafts of the No. 3 servo motors (410) pass through the horizontal rib arrangement frame (401) and are fixedly connected to the No. 2 driving gears (411).

2. The fiber mesh braided winding component according to claim 1, characterized in that: An electric telescopic rod (203) is fixedly connected to the middle of the upper surface of the mounting plate (201). The output shaft of the electric telescopic rod (203) is fixedly connected to the sliding plate (204). Guide rods (202) are fixedly connected to the front and rear ends of the upper surface of the mounting plate (201). The outer walls of the guide rods (202) are fixedly connected to the sliding plate (204).

3. The fiber mesh braided winding component according to claim 1, characterized in that: The active feed wheel (304) is rotatably connected to the inner walls on both sides of the mounting frame (301). A first active gear (305) is fixedly connected to the outer wall of the shaft of the active feed wheel (304). A first driven gear (307) is fixedly connected to the outer wall of the shaft of the driven feed wheel (306). The first driven gear (307) meshes with the first active gear (305).

4. The fiber mesh braided winding component according to claim 1, characterized in that: A connecting plate (308) is fixedly connected to the middle of the upper surface of the mounting frame (301). Two second electric telescopic rods (309) are fixedly connected to the middle of the upper surface of the connecting plate (308). The output shafts of the two second electric telescopic rods (309) pass through the connecting plate (308) and are fixedly connected to an adjusting frame (310). The middle of both sides of the adjusting frame (310) is rotatably connected to a straightening wheel (311). The adjusting frame (310) slides inside the mounting frame (301).

5. A fiber mesh braided winding component according to claim 1, characterized in that: Multiple hinges (403) are hinged to the upper end of the middle of the outer wall of the other side of the horizontal rib arrangement frame (401). Each hinge (403) is fixedly connected to a longitudinal rib guide plate (402). Multiple mounting frames (404) are fixedly connected to the other side of the upper surface of the horizontal rib arrangement frame (401). Each mounting frame (404) is hinged to the middle of the outer wall of the other side of the other side of the other side of the other side of the other side of the third electric telescopic rod (405). The output shafts of the third electric telescopic rod (405) are hinged to the hinges (403).

6. The fiber mesh braided winding component according to claim 1, characterized in that: Two winding support rods (408) are fixedly connected to the middle of the outer walls on both sides of the winding gear (407).

7. The fiber mesh braided winding component according to claim 1, characterized in that: The second driving gear (411) is rotatably connected to the horizontal rib arrangement frame (401), the second driving gear (411) and the second driven gear (409) are meshed and connected respectively, the second driving gear (411) is meshed and connected to the winding gear (407), and the winding gears (407) are meshed and connected to each other respectively.

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