A car caliper error prevention assembly device

By designing an integrated automotive caliper error-proofing assembly device, and utilizing multiple detection methods and automated feedback mechanisms, the problems of narrow detection range and poor adaptability in existing technologies have been solved. This has enabled precise error-proofing control of the caliper assembly process, improving assembly efficiency and product consistency.

CN224424817UActive Publication Date: 2026-06-30RUIAN RUICHAO AUTO PARTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
RUIAN RUICHAO AUTO PARTS CO LTD
Filing Date
2025-07-29
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing error-proofing assembly devices have a narrow detection range, poor adaptability, and low degree of automation in automotive caliper assembly, making it difficult to meet the error-proofing requirements of multi-component, high-precision, and high-safety assembly.

Method used

An error-proof assembly device for automotive calipers was designed, including a positioning device, a detection component, a verification mechanism, a feedback component, a rejection mechanism, a recycling component, and a recording module. It achieves real-time monitoring through elastic limit blocks and pressure sensors, and combines detection probes, cameras, magnetic sensing elements, and optical recognition elements to perform real-time monitoring and automatic intervention at multiple points and with multiple parameters, thereby realizing precise error-proof control throughout the entire process.

Benefits of technology

It enables precise error prevention and control in the assembly process of automotive calipers, eliminating problems such as incorrect or missing assembly, and improving assembly efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224424817U_ABST
    Figure CN224424817U_ABST
Patent Text Reader

Abstract

This application relates to the field of automotive caliper assembly technology, and in particular to an error-proofing assembly device for automotive calipers, comprising an assembly platform, a positioning device, a detection component, a verification mechanism, a feedback component, and a rejection mechanism. The device monitors the caliper status in real time using elastic limit blocks and pressure sensors, and achieves comprehensive detection using detection probes, cameras, magnetic sensing elements, and optical recognition elements. Results are fed back and processed through warning lights, a display screen, and the rejection mechanism. This application enables precise error prevention, improves the detection range and automation level, solves the problems of poor adaptability and low efficiency in existing technologies, and ensures the reliability and consistency of the assembly process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of automobile manufacturing and assembly technology, specifically an automobile caliper error prevention assembly device. Background Technology

[0002] With the continuous development of automobile manufacturing technology, the braking system, as a core component of vehicle safety, faces increasingly higher requirements for assembly precision and reliability. As a critical actuator in the braking system, the automotive caliper's assembly process is highly susceptible to problems such as incorrect, missing, or reversed component installation, which can directly affect braking performance and even lead to serious driving safety hazards. Therefore, on automated or semi-automated caliper assembly lines, there is an urgent need for efficient and reliable error-proofing assembly equipment to ensure the accuracy and consistency of the assembly process.

[0003] A search revealed a patent for a mistake-proof assembly fixture, publication number CN107962366B, published on May 9, 2023. This patent relates to a mistake-proof assembly fixture for ball-pin type parts. It utilizes mechanical detection structures such as neck and thread probes, combined with a PLC control system, to automatically identify and prevent errors in part specifications. When the neck or thread dimensions of the ball pin are incorrect, the probes cannot pass smoothly, the sensor does not receive a signal, the system determines it as an incorrect assembly, and stops subsequent operations. This solution achieves the function of preventing mixed assembly of similar parts and possesses a certain degree of versatility and automation.

[0004] However, this technical solution has significant shortcomings when applied to automotive caliper assembly: First, its detection structure relies on the geometric features of specific parts (such as necks and threads) for matching and judgment. However, automotive calipers have complex structures, including multiple asymmetrical components such as pistons, liners, and brackets. A single probe-type detection method cannot cover multiple types and locations of assembly errors. Second, the device mainly targets the insertion direction and model identification of single shaft parts, lacking the ability to prevent sequential errors and verify positions in multi-station, multi-component collaborative assembly processes. Third, its mechanical probe structure is highly rigid, which can easily interfere with the caliper body during detection, posing a risk of scratching the surface of the parts and making it unsuitable for applications in precision assembly environments.

[0005] A search revealed a hub assembly error-proofing device with publication number CN110681599B, ​​published on November 22, 2024. This patent provides a semi-automatic inspection device based on a combination of a rotating pallet and an error-proofing baffle. By setting steps on the workpiece pallet corresponding to the hub assembly notch, and cooperating with error-proofing blocks on the upper gear sleeve error-proofing baffle, the device enables detection of the hub assembly in either direction. If the hub assembly is reversed, it cannot pass through the passage formed by the error-proofing baffle and is thus rejected by the guide rail. This device has a simple structure and is suitable for directional error-proofing inspection in mass production.

[0006] However, this solution also has significant limitations when applied to automotive caliper assembly: First, the device uses a physical blocking error prevention mechanism, which can only detect whether parts are reversed, and cannot identify complex assembly deviations such as incorrect liner models, improper piston installation, and missing fastening bolts that are common in caliper assembly; Second, its detection method is passive interception, and manual intervention is required to remove mis-assemblies, making it impossible to achieve real-time feedback and automatic correction during the assembly process, which is difficult to meet the requirements of modern intelligent manufacturing for closed-loop control; Third, the equipment is based on a rotating pallet layout, which is suitable for continuous flow inspection of small ring-shaped parts, while automotive calipers are large and heavy, and the assembly process involves multiple steps such as pressing, tightening, and inspection. This structure cannot integrate multiple functional modules, has poor scalability, and is difficult to adapt to the actual process flow of caliper assembly lines.

[0007] The aforementioned problems indicate that existing error-proofing assembly devices are mostly designed for specific types of parts, lacking versatility, employing limited detection methods, and lacking comprehensive judgment capabilities for complex assembly states. This makes it difficult to meet the error-proofing requirements of multi-component, high-precision, and high-safety products such as automotive calipers. Therefore, there is an urgent need for an integrated and intelligent error-proofing assembly device specifically designed for the structural characteristics of automotive calipers. This device should be able to achieve real-time monitoring and automatic intervention at multiple points and with multiple parameters during the assembly process, effectively preventing quality problems such as incorrect or missing assembly, and improving assembly efficiency and product consistency. This utility model aims to provide an automotive caliper error-proofing assembly device to overcome the shortcomings of existing technologies, such as narrow detection range, poor adaptability, and low automation, achieving precise error-proofing control throughout the entire caliper assembly process. Utility Model Content

[0008] An error-proof assembly device for automotive calipers includes an assembly platform. A positioning device is provided on the top of the assembly platform. The positioning device includes a base fixedly installed on the assembly platform. A positioning groove adapted to the shape of the caliper is opened on the top of the base. Multiple sets of elastic limiting blocks are fixedly connected to the inner wall of the positioning groove. A pressure sensor is provided on the surface of the elastic limiting block. The pressure sensor is electrically connected to a control module through a signal line.

[0009] Preferably, a detection component is provided above the positioning device. The detection component includes a bracket fixedly installed on the top of the assembly platform. A drive unit is fixedly connected to the top of the bracket. A lifting rod is fixedly connected to the output end of the drive unit. A detection head is fixedly connected to the bottom end of the lifting rod. Multiple detection probes are provided at the bottom of the detection head. A camera is embedded on the surface of the detection probe. The camera is electrically connected to the image processing module via a data cable.

[0010] Preferably, the side of the detection component is provided with a verification mechanism. The verification mechanism includes a slide rail fixedly installed on the top of the assembly platform. A slider is slidably connected to the surface of the slide rail. A verification arm is fixedly connected to the top of the slider. A verification head is fixedly connected to one end of the verification arm. A magnetic sensing element and an optical recognition element are provided inside the verification head. The magnetic sensing element is used to detect the installation status of the metal parts inside the caliper. The optical recognition element is used to identify the assembly position of the non-metallic parts outside the caliper.

[0011] Preferably, the end of the verification mechanism is provided with a feedback component, which includes an alarm light and a display screen fixedly installed on the top of the assembly platform. The alarm light is electrically connected to the control module via a signal line, and the display screen is electrically connected to the image processing module via a data line. The bottom of the feedback component is provided with a rejection mechanism, which includes a cylinder fixedly installed on the bottom of the assembly platform. A push rod is fixedly connected to the output end of the cylinder, and a push plate is fixedly connected to the top end of the push rod. A buffer pad is provided on the surface of the push plate.

[0012] Preferably, the inner wall of the positioning groove has multiple sets of through holes, and a guide post is fixedly connected inside the through hole. A reset spring is sleeved on the surface of the guide post. One end of the reset spring is fixedly connected to the inner wall of the through hole, and the other end of the reset spring is fixedly connected to the surface of the elastic limiting block. The elastic limiting block is slidably connected inside the through hole through the guide post.

[0013] Preferably, the bottom of the detection head has multiple sets of mounting slots, and a fixing block is fixedly connected inside the mounting slot. The surface of the fixing block has a threaded hole, and the detection probe is fixed inside the threaded hole by a threaded connection. The top of the detection probe is provided with a wire interface, and the wire interface is electrically connected to the control module through a signal line.

[0014] Preferably, the surface of the verification arm is provided with a groove, an adjusting block is slidably connected inside the groove, a locking bolt is fixedly connected to one side of the adjusting block, the locking bolt passes through the groove and is threadedly connected to the verification arm, and the verification head is slidably connected to the surface of the verification arm through the adjusting block.

[0015] Preferably, the rejection mechanism is provided with a recycling component on its side. The recycling component includes a recycling box fixedly installed on the side of the assembly platform. The top of the recycling box has a feed inlet. A guide plate is fixedly connected inside the feed inlet. The surface of the guide plate is provided with a flexible coating. The bottom of the recycling box has a discharge outlet. A baffle is fixedly connected inside the discharge outlet. The surface of the baffle is provided with a handle.

[0016] Preferably, the top of the feedback component is provided with a recording module, the recording module including a memory fixedly installed on the top of the assembly platform, the memory being electrically connected to the control module via a data cable, and the surface of the memory being provided with a USB interface, the USB interface being electrically connected to an external device via a data cable.

[0017] Preferably, the bottom of the assembly platform is provided with a support component, the support component includes a support leg fixedly installed at the bottom of the assembly platform, a shock-absorbing pad fixedly connected to the bottom end of the support leg, the surface of the shock-absorbing pad is provided with anti-slip texture, a reinforcing rib fixedly connected to the side of the support leg, and the other end of the reinforcing rib fixedly connected to the bottom of the assembly platform.

[0018] This invention uses a positioning device to initially fix the caliper, and utilizes elastic limit blocks and pressure sensors to monitor the caliper's installation status in real time, transmitting signals to the control module. A detection component performs multi-point detection on the caliper, using detection probes and a camera to acquire assembly information and transmitting the data to an image processing module. A verification mechanism comprehensively judges the internal and external assembly status of the caliper, using magnetic induction elements and optical recognition elements to achieve comprehensive detection of both metal and non-metal components. A feedback component displays and alarms the detection results, and a rejection mechanism automatically removes defective products from the assembly line. A recycling component centrally collects defective products for subsequent processing. A recording module stores and exports the detection data for quality traceability. A support component improves the stability and vibration resistance of the equipment, ensuring the reliability of the assembly process.

[0019] Through the synergistic effect of the above-mentioned structures, this utility model solves the problems of narrow detection range, poor adaptability and low degree of automation in the prior art, and realizes precise error prevention control for the entire process of automotive caliper assembly. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle. Figure 3 This is a schematic diagram of the outer structure of the elastic limiting block in this utility model. Figure 4 This is a schematic diagram of the recycling component in this utility model.

[0021] The reference numerals in the attached drawings are as follows: 1. Assembly platform; 2. Positioning device; 3. Base; 4. Positioning groove; 5. Elastic limit block; 6. Pressure sensor; 7. Detection component; 8. Support; 9. Drive unit; 10. Lifting rod; 11. Detection head; 12. Detection probe; 13. Camera; 14. Verification mechanism; 15. Slide rail; 16. Slider; 17. Verification arm; 18. Verification head; 19. Magnetic sensing element; 20. Optical recognition element; 21. Feedback component; 22. Alarm light; 23. Display screen; 24. Rejection mechanism; 25. Cylinder; 26. Push rod; 27. Push plate; 28. Recycling component; 29. ​​Recycling box; 30. Guide plate; 31. Recording module; 32. Memory; 33. Support component; 34. Support leg; 35. Shock-absorbing pad. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Specific implementation examples are given below.

[0024] This utility model relates to an automotive caliper error-proof assembly device, the overall structure of which is as follows: Figure 1 As shown in the figure; the equipment mainly includes an assembly platform 1, a positioning device 2, a detection component 7, a verification mechanism 14, a feedback component 21, a rejection mechanism 24, a recycling component 28, a recording module 31, and a support component 33; the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings;

[0025] Assembly platform 1, as the basic component of the entire equipment, has a positioning device 2 on its top. The positioning device 2 includes a base 3, which is fixedly installed on the top surface of assembly platform 1 by bolts. The top of the base 3 has a positioning groove 4, the shape of which is adapted to the shape of the car caliper to be assembled. Multiple sets of elastic limit blocks 5 are fixedly connected to the inner wall of the positioning groove 4. Pressure sensors 6 are embedded on the surface of the elastic limit blocks 5 and are electrically connected to the control module through signal lines. Multiple sets of through holes are also opened in the inner wall of the positioning groove 4. Guide posts are fixedly connected inside the through holes. Return springs are sleeved on the surface of the guide posts. One end of the return spring is fixedly connected to the inner wall of the through hole, and the other end is fixedly connected to the surface of the elastic limit block 5. The elastic limit block 5 is slidably connected inside the through hole through the guide post. When the caliper is placed in the positioning groove 4, the elastic limit block 5 applies a certain clamping force to the caliper under the action of the return spring. At the same time, the pressure sensor 6 monitors the pressure on the elastic limit block 5 in real time and transmits the data to the control module.

[0026] The detection component 7 is positioned above the positioning device 2. The detection component 7 includes a bracket 8, which is fixedly mounted on the top surface of the assembly platform 1 by bolts. A drive unit 9 is fixedly connected to the top of the bracket 8, and a lifting rod 10 is fixedly connected to the output end of the drive unit 9. A detection head 11 is fixedly connected to the bottom end of the lifting rod 10. The bottom of the detection head 11 has multiple sets of mounting slots, and a fixing block is fixedly connected inside the mounting slot. A threaded hole is opened on the surface of the fixing block, and a detection probe 12 is fixed inside the threaded hole by a threaded connection. A wire interface is provided on the top of the detection probe 12, and the wire interface is electrically connected to the control module through a signal line. A camera 13 is embedded on the surface of the detection probe 12, and the camera 13 is electrically connected to the image processing module through a data line. The drive unit 9 drives the detection head 11 to move up and down through the lifting rod 10. When the caliper is placed in the positioning slot 4, the drive unit 9 drives the lifting rod 10 to descend, so that the detection probe 12 contacts the surface of the caliper and obtains multi-point assembly information of the caliper. At the same time, the camera 13 captures an image of the caliper surface and transmits the data to the image processing module for analysis.

[0027] The calibration mechanism 14 is located on the side of the detection component 7.

[0028] The calibration mechanism 14 includes a slide rail 15, which is fixedly mounted on the top surface of the assembly platform 1 by bolts. A slider 16 is slidably connected to the surface of the slide rail 15, and a calibration arm 17 is fixedly connected to the top of the slider 16. A calibration head 18 is fixedly connected to one end of the calibration arm 17. A magnetic sensing element 19 and an optical recognition element 20 are provided inside the calibration head 18. A groove is formed on the surface of the calibration arm 17, and an adjusting block is slidably connected inside the groove. A locking bolt is fixedly connected to one side of the adjusting block. The locking bolt passes through the groove and is threadedly connected to the calibration arm 17. The calibration head 18 is slidably connected to the surface of the calibration arm 17 through the adjusting block. The slider 16 slides along the slide rail 15, driving the calibration head 18 closer to the caliper. The magnetic sensing element 19 is used to detect the installation status of the metal parts inside the caliper, and the optical recognition element 20 is used to identify the assembly position of the non-metallic parts outside the caliper and transmit the detection results to the control module for comprehensive judgment.

[0029] Feedback component 21 is located at the end of calibration mechanism 14. Feedback component 21 includes alarm light 22 and display screen 23. Alarm light 22 is electrically connected to control module via signal line, and display screen 23 is electrically connected to image processing module via data line. After detection component 7 and calibration mechanism 14 complete the detection of caliper, control module determines whether caliper meets assembly requirements based on received data. If caliper does not meet assembly requirements, control module controls alarm light 22 to sound an alarm, and display screen 23 displays specific non-conforming information.

[0030] The rejection mechanism 24 is located at the bottom of the feedback component 21. The rejection mechanism 24 includes a cylinder 25, which is fixedly installed at the bottom of the assembly platform 1 by bolts. A push rod 26 is fixedly connected to the output end of the cylinder 25, and a push plate 27 is fixedly connected to the top end of the push rod 26. A buffer pad is provided on the surface of the push plate 27. When the caliper is determined to be a defective product, the control module controls the cylinder 25 to start, and the push rod 26 pushes the push plate 27 to remove the defective product from the assembly platform.

[0031] The recycling assembly 28 is located on the side of the rejection mechanism 24. The recycling assembly 28 includes a recycling box 29, which is fixedly installed on the side of the assembly platform 1 by bolts. The top of the recycling box 29 has a feed port, and a guide plate 30 is fixedly connected inside the feed port. The surface of the guide plate 30 is coated with a flexible coating. After being pushed out by the push plate 27, the defective products slide into the recycling box 29 along the guide plate 30. The bottom of the recycling box 29 has a discharge port, and a baffle is fixedly connected inside the discharge port. The surface of the baffle is equipped with a handle to facilitate the operator to remove the defective products for subsequent processing.

[0032] The recording module 31 is located on top of the feedback component 21. The recording module 31 includes a memory 32, which is fixedly mounted on the top surface of the assembly platform 1 by bolts. The memory 32 is electrically connected to the control module via a data cable. The surface of the memory 32 is provided with a USB interface, which is electrically connected to an external device via a data cable. The control module stores the data of each test in the memory 32. The operator can export the data via the USB interface for easy quality traceability and data analysis.

[0033] The support assembly 33 is located at the bottom of the assembly platform 1. The support assembly 33 includes a support leg 34, which is fixedly installed at the bottom of the assembly platform 1 by welding. A shock-absorbing pad 35 is fixedly connected to the bottom end of the support leg 34, and the surface of the shock-absorbing pad 35 is provided with anti-slip texture. A reinforcing rib is fixedly connected to the side of the support leg 34, and the other end of the reinforcing rib is fixedly connected to the bottom of the assembly platform 1 to improve the overall stability of the equipment.

[0034] In practical applications, the operator first places the automotive caliper to be assembled into the positioning groove 4. The elastic limit block 5 initially fixes the caliper under the action of the return spring. At the same time, the pressure sensor 6 monitors the installation status of the caliper in real time and transmits the data to the control module. Subsequently, the drive unit 9 drives the lifting rod 10 to descend, so that the detection probe 12 contacts the caliper surface and acquires multi-point assembly information. The camera 13 captures an image of the caliper surface and transmits the data to the image processing module for analysis. Next, the slider 16 slides along the slide rail 15, driving the verification head 18 closer to the caliper. The magnetic sensing element 19 detects the installation status of the internal metal parts of the caliper, and the optical recognition element 2... The system identifies the assembly position of the non-metallic components on the outside of the caliper and transmits the test results to the control module for comprehensive judgment. If the caliper meets the assembly requirements, the control module does not issue an alarm, and the operator can continue to the next step. If the caliper does not meet the assembly requirements, the control module controls the alarm light 22 to issue an alarm, the display screen 23 displays the specific non-conforming information, the cylinder 25 is activated, and the push rod 26 pushes the push plate 27 to remove the non-conforming product from the assembly platform. The non-conforming product slides along the guide plate 30 into the recycling bin 29. The data from each test is stored in the memory 32, and the operator can export the data via the USB interface for easy quality traceability and data analysis. To enable those skilled in the art to fully understand and implement this utility model, the following supplementary explanation of the operating principle and implementation steps of this equipment is provided in conjunction with a specific application scenario.

[0035] During the actual assembly process, the operator first places the car caliper to be assembled into the positioning groove 4. At this time, the elastic limit block 5 slides along the guide post under the action of the return spring and applies a certain clamping force to the caliper, thereby achieving initial fixation. At the same time, the pressure sensor 6 embedded on the surface of the elastic limit block 5 monitors the contact pressure between the caliper and the elastic limit block 5 in real time and transmits the collected data to the control module. This process ensures that the caliper is correctly placed in the positioning groove 4 through the sensitive response of the pressure sensor 6, avoiding subsequent detection failure due to position deviation.

[0036] Subsequently, the drive unit 9 is activated, causing the lifting rod 10 to descend, bringing the detection head 11 closer to the caliper surface. The detection probe 12 is fixed in the mounting groove at the bottom of the detection head 11 via a threaded connection. After its tip contacts the caliper surface, it begins to acquire assembly information from multiple points. This information includes, but is not limited to, changes in the height of the caliper surface, hole depths, and bolt tightening status. Simultaneously, the camera 13 embedded in the surface of the detection probe 12 captures images of the caliper surface and transmits the image data to the image processing module for analysis. The image processing module extracts the edge contours and matches features from the captured images to identify whether there are scratches, missing parts, or incorrect installation orientation on the caliper surface. The above detection process, through a combination of mechanical probes and visual recognition, achieves comprehensive coverage of the caliper assembly status.

[0037] During the calibration phase, slider 16 slides along slide rail 15, moving calibration arm 17 above the caliper; calibration head 18 slides on the surface of calibration arm 17 via adjustment block to adapt to the testing requirements of different caliper models; the magnetic sensing element 19 inside calibration head 18 detects the installation status of internal metal parts of the caliper based on the principle of electromagnetic induction, such as whether the piston is in place or whether the liner is correctly assembled; optical recognition element 20 uses changes in reflected light intensity to identify the assembly position of external non-metallic parts of the caliper, such as whether the sealing ring is correctly installed; calibration mechanism 14 transmits the test results to control module, which comprehensively judges whether the caliper meets the assembly requirements;

[0038] If the test results indicate an assembly problem with the caliper, the feedback component 21 is activated; the alarm light 22 emits an alarm signal to alert the operator to the abnormal situation, and the display screen 23 displays specific non-conforming information, such as "piston not in place" or "bolt not tightened"; at the same time, the cylinder 25 in the rejection mechanism 24 is activated, and the push rod 26 pushes the push plate 27 to remove the non-conforming product from the assembly platform 1; the buffer pad on the surface of the push plate 27 effectively reduces the impact on the caliper surface and avoids secondary damage; the non-conforming product slides along the guide plate 30 into the recycling bin 29, completing the automatic rejection process;

[0039] Throughout the entire testing process, the recording module 31 records the data from each test completely through the memory 32. This data includes the readings of the pressure sensor 6, the images captured by the camera 13, and the test results of the calibration mechanism 14. Operators can export the data from the memory 32 via the USB interface for quality traceability and subsequent analysis. In addition, the support legs 34 and the shock-absorbing pads 35 in the support assembly 33 work together to provide stable support for the equipment and reduce the impact of external vibrations on the testing accuracy.

[0040] Through the above steps, this equipment achieves precise error prevention control throughout the entire assembly process of automotive calipers; the positioning device 2 ensures the stable placement of the calipers, the detection component 7 and the verification mechanism 14 conduct comprehensive inspections of the assembly status from mechanical and visual perspectives, respectively, and the feedback component 21 and the rejection mechanism 24 realize real-time feedback and automatic processing of the inspection results; the coordinated work of each component effectively eliminates problems such as incorrect assembly and omissions, and significantly improves assembly efficiency and product consistency.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A mis-assembly device for automotive calipers, characterized in that: The system includes an assembly platform (1), a positioning device (2) on the top of the assembly platform (1), a base (3) fixedly mounted on the assembly platform (1), a positioning groove (4) adapted to the shape of the caliper on the top of the base (3), a plurality of elastic limit blocks (5) fixedly connected to the inner wall of the positioning groove (4), a pressure sensor (6) on the surface of the elastic limit block (5), and the pressure sensor (6) electrically connected to the control module via a signal line; a detection component (7) is provided above the positioning device (2), the detection component (7) includes a bracket (8) fixedly mounted on the top of the assembly platform (1), a drive unit (9) fixedly connected to the top of the bracket (8), and a lifting rod (10) fixedly connected to the output end of the drive unit (9). The bottom end of the lifting rod (10) is fixedly connected to a detection head (11), and the bottom of the detection head (11) is provided with multiple detection probes (12). The surface of the detection probes (12) is embedded with a camera (13), and the camera (13) is electrically connected to the image processing module through a data cable. The side of the detection component (7) is provided with a verification mechanism (14), which includes a slide rail (15) fixedly installed on the top of the assembly platform (1). The surface of the slide rail (15) is slidably connected to a slider (16), and the top of the slider (16) is fixedly connected to a verification arm (17). One end of the verification arm (17) is fixedly connected to a verification head (18), and the inside of the verification head (18) is provided with a magnetic sensing element (19) and an optical recognition element (20).

2. The automotive caliper error-proof assembly device according to claim 1, characterized in that: The end of the verification mechanism (14) is provided with a feedback component (21). The feedback component (21) includes an alarm light (22) and a display screen (23) fixedly installed on the top of the assembly platform (1). The alarm light (22) is electrically connected to the control module through a signal line, and the display screen (23) is electrically connected to the image processing module through a data line.

3. The automotive caliper error-proof assembly device according to claim 2, characterized in that: The bottom of the feedback component (21) is provided with a rejection mechanism (24), which includes a cylinder (25) fixedly installed at the bottom of the assembly platform (1). The output end of the cylinder (25) is fixedly connected to a push rod (26), and the top end of the push rod (26) is fixedly connected to a push plate (27). The surface of the push plate (27) is provided with a buffer pad.

4. The automotive caliper error-proof assembly device according to claim 3, characterized in that: The rejection mechanism (24) is provided with a recycling component (28) on its side. The recycling component (28) includes a recycling box (29) fixedly installed on the side of the assembly platform (1). The top of the recycling box (29) is provided with a feed inlet. A guide plate (30) is fixedly connected inside the feed inlet. The surface of the guide plate (30) is provided with a flexible coating.

5. The automotive caliper error-proof assembly device according to claim 3, characterized in that: The top of the feedback component (21) is provided with a recording module (31), the recording module (31) includes a memory (32) fixedly installed on the top of the assembly platform (1), the memory (32) is electrically connected to the control module through a data line, and the surface of the memory (32) is provided with a USB interface.

6. The automotive caliper error-proof assembly device according to claim 1, characterized in that: The inner wall of the positioning groove (4) has multiple sets of through holes. A guide post is fixedly connected inside the through hole. A reset spring is sleeved on the surface of the guide post. One end of the reset spring is fixedly connected to the inner wall of the through hole, and the other end of the reset spring is fixedly connected to the surface of the elastic limiting block (5). The elastic limiting block (5) is slidably connected inside the through hole through the guide post.

7. The automotive caliper error-proof assembly device according to claim 1, characterized in that: The bottom of the detection head (11) has multiple sets of mounting slots, and a fixing block is fixedly connected inside the mounting slot. The surface of the fixing block has a threaded hole, and the detection probe (12) is fixed inside the threaded hole by a threaded connection. The top of the detection probe (12) is provided with a wire interface, and the wire interface is electrically connected to the control module through a signal line.

8. The automotive caliper error-proof assembly device according to claim 1, characterized in that: The surface of the verification arm (17) is provided with a sliding groove, and an adjustment block is slidably connected inside the sliding groove. A locking bolt is fixedly connected to one side of the adjustment block. The locking bolt passes through the sliding groove and is threadedly connected to the verification arm (17). The verification head (18) is slidably connected to the surface of the verification arm (17) through the adjustment block.

9. The automotive caliper error-proof assembly device according to claim 4, characterized in that: The bottom of the recycling bin (29) is provided with a discharge port, and a baffle is fixedly connected inside the discharge port. The surface of the baffle is provided with a handle. The bottom of the assembly platform (1) is provided with a support component (33). The support component (33) includes a support leg (34) fixedly installed at the bottom of the assembly platform (1). The bottom end of the support leg (34) is fixedly connected with a shock-absorbing pad (35). The surface of the shock-absorbing pad (35) is provided with anti-slip texture.