A photovoltaic panel surface cleaning and grinding integrated machine

Abstract

This utility model discloses an integrated machine for cleaning and polishing photovoltaic panels, relating to the field of photovoltaic panel processing technology. It includes a workbench with a horizontally mounted telescopic frame at the rear. A second telescopic frame is vertically mounted at one end of the first telescopic frame, and a drive motor is installed at the lower end of the second telescopic frame. The machine also includes: a portal-shaped connecting rod fixed to the end of the drive motor's power shaft; a grinding wheel and a cleaning brush plate, the grinding wheel and cleaning brush plate being fixed to each other, with both ends of the grinding wheel rotatably connected to the portal-shaped connecting rod via shafts; and an adjustment unit located on one side of the portal-shaped connecting rod and connected to the grinding wheel's shaft end. Driving the adjustment unit then drives the grinding wheel and cleaning brush plate to rotate. This solves the problem that traditional photovoltaic panel cleaning and polishing equipment typically has a single function, and to achieve two different processing modes (grinding and cleaning), operators often need to manually change different tools or equipment parts, a cumbersome and complex process.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic panel processing technology, specifically to an integrated machine for cleaning and grinding the surface of photovoltaic panels. Background Technology

[0002] With the increasing global demand for renewable energy, photovoltaic (PV) power generation, as a clean and sustainable energy form, has been widely applied and rapidly developed. As the core component of a PV power generation system, the cleanliness and physical condition of the PV panel's surface have a crucial impact on power generation efficiency.

[0003] Traditional photovoltaic panel cleaning and grinding equipment is usually single-function. To achieve two different processing modes, grinding and brushing, operators often need to manually change different tools or equipment parts. This changeover process is tedious and complicated, which not only consumes a lot of time and energy, but also requires high skills from the operators, resulting in low work efficiency, inability to quickly respond to different work needs, and greatly increases the idle time of the equipment. Therefore, this utility model provides an integrated machine for cleaning and grinding the surface of photovoltaic panels. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated machine for cleaning and grinding photovoltaic panels, which solves the problem that traditional photovoltaic panel cleaning and grinding equipment usually has only one function. To achieve two different processing modes, grinding and brushing, operators often need to manually change different tools or equipment parts, which is a cumbersome and complicated process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic panel surface cleaning and polishing integrated machine, comprising a workbench, a telescopic frame one horizontally arranged at the rear of the workbench, a telescopic frame two vertically arranged at one end of the telescopic frame one, a drive motor installed at the lower end of the telescopic frame two, and further comprising:

[0006] A portal-shaped connecting rod, wherein the portal-shaped connecting rod is fixed to the end of the drive motor power shaft;

[0007] The grinding wheel and the cleaning brush plate are fixed to each other, and the two ends of the grinding wheel are rotatably connected to the gate-shaped connecting rod through a shaft.

[0008] An adjustment unit is located on one side of the gantry linkage and connected to the end of the grinding wheel shaft. By driving the adjustment unit, the grinding wheel and the cleaning brush plate are rotated, and then the grinding wheel and the cleaning brush plate complete the processing switch.

[0009] Preferably, the adjustment unit includes a worm gear connected to the end of the grinding wheel shaft, and a housing is fixed to one side of the portal linkage, with a worm gear rotatably disposed inside the housing to mesh with the worm gear for transmission.

[0010] Preferably, the top end of the worm extends to the outside of the housing and is connected to a locking rod. The side wall of the portal linkage is fixed with a locking rod sleeve that is sleeved on the outside of the locking rod, and the locking rod sleeve and the locking rod are provided with pin holes for the insertion of pins.

[0011] Preferably, the portal frame connecting rod is provided with a positioning unit on the side opposite to the adjustment unit. The positioning unit includes a vertical rod connected to the end of the grinding wheel shaft, and a rubber sleeve is fixed to the outside of the vertical rod. The portal frame connecting rod is also provided with an arc-shaped groove block on the side near the vertical rod for the vertical rod to be squeezed and fitted.

[0012] Preferably, the rear of the telescopic frame is equipped with a rinsing mechanism for washing the photovoltaic panels.

[0013] Preferably, the upper sides of the workbench are provided with clamping mechanisms for clamping the photovoltaic panels.

[0014] Beneficial effects

[0015] This utility model provides an integrated machine for cleaning and grinding the surface of photovoltaic panels. Compared with the prior art, it has the following advantages:

[0016] 1. This photovoltaic panel surface cleaning and grinding integrated machine is designed with an adjustment unit. When switching between grinding and brushing processing modes, simply pull out the pin to unlock, rotate the locking rod to drive the worm gear, and rely on the meshing transmission between the worm gear and the worm wheel to quickly interchange the positions of the grinding wheel and the brush plate, thus completing the switching of processing modes. After switching, the pin is inserted into the locking rod sleeve and the aligned pin hole on the locking rod to lock it, ensuring that the adjustment unit is in a stable position during processing. This switching method is not only easy to operate, but also highly stable, and can quickly respond to different work needs, reduce equipment downtime, and improve overall work efficiency.

[0017] 2. In this integrated photovoltaic panel surface cleaning and grinding machine, the positioning unit plays a crucial guiding and positioning role during equipment operation. The vertical rod connected to the grinding wheel shaft rotates with the grinding wheel shaft. When switched to the appropriate position, the rubber sleeve fixed to the outside of the vertical rod can accurately squeeze and fit into the arc-shaped groove fixed on one side of the gantry connecting rod. This design not only plays a precise positioning role during the processing mode switching process, but also ensures that the grinding wheel and cleaning brush can accurately switch to the required position. Attached Figure Description

[0018] Figure 1 This is a first-view schematic diagram of the present invention;

[0019] Figure 2 This is a second-view schematic diagram of the present invention;

[0020] Figure 3This is a schematic diagram of the switching structure of the grinding wheel and cleaning brush plate of this utility model;

[0021] Figure 4 This is a schematic diagram showing the adjustment unit of this utility model;

[0022] Figure 5 This utility model Figure 4 Enlarged diagram of point A.

[0023] In the diagram: 1. Workbench; 2. Telescopic Frame 1; 3. Telescopic Frame 2; 4. Drive Motor; 5. Gate-shaped Linkage; 6. Grinding Wheel; 7. Cleaning Brush Plate; 8. Adjustment Unit; 81. Worm Gear; 82. Housing; 83. Worm; 84. Locking Rod; 85. Locking Rod Sleeve; 9. Positioning Unit; 91. Vertical Rod; 92. Arc-shaped Groove Block; 10. Flushing Mechanism; 11. Clamping Mechanism. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model provides a technical solution: an integrated machine for cleaning and polishing the surface of photovoltaic panels, specifically including the following embodiments:

[0026] Example 1: A photovoltaic panel surface cleaning and polishing integrated machine includes a workbench 1, a telescopic frame 2 horizontally arranged at the rear of the workbench 1, a telescopic frame 3 vertically arranged at the end of the telescopic frame 2, and a drive motor 4 installed at the lower end of the telescopic frame 3. It also includes:

[0027] The gantry linkage 5 is fixed to the end of the drive shaft of the drive motor 4. When the drive motor 4 starts, the drive shaft drives the gantry linkage 5 to rotate, providing rotational power for subsequent components.

[0028] The grinding wheel 6 and the cleaning brush plate 7 are fixed to each other, and the two ends of the grinding wheel 6 are rotatably connected to the gate-shaped connecting rod 5 through shafts. When the gate-shaped connecting rod 5 rotates, it drives the grinding wheel 6 to rotate through the shaft. Since the grinding wheel 6 and the cleaning brush plate 7 are fixed to each other, the cleaning brush plate 7 also rotates. If it is in the grinding mode, the grinding wheel 6 performs grinding operations on the photovoltaic panel; if it is in the cleaning mode, the cleaning brush plate 7 performs cleaning operations on the photovoltaic panel.

[0029] Adjustment unit 8 is located on one side of the gantry linkage 5 and connected to the shaft end of the grinding wheel 6. By driving adjustment unit 8, the grinding wheel 6 and the cleaning brush plate 7 are rotated, and the grinding wheel 6 and the cleaning brush plate 7 complete the processing switch. When it is necessary to change the processing mode, the adjustment unit 8 is operated, and the adjustment unit 8 drives the shaft of the grinding wheel 6 to rotate. Since the grinding wheel 6 and the cleaning brush plate 7 are fixedly connected, they rotate together to realize the switching between grinding and cleaning modes.

[0030] Example 2: The main difference between this example and the first technical solution is that: a photovoltaic panel surface cleaning and polishing integrated machine, the adjustment unit 8 includes a worm gear 81 connected to the shaft end of the polishing wheel 6, and a housing 82 is fixed to one side of the portal linkage 5. Inside the housing 82, a worm 83 is rotatably arranged to mesh with the worm gear 81. The top end of the worm 83 extends to the outside of the housing 82 and is connected to a locking rod 84. A locking rod sleeve 85 is fixed to the side wall of the portal linkage 5 and sleeved outside the locking rod 84. The locking rod sleeve 85 and the locking rod 84 are provided with holes for the insertion of pins. Pin hole; When it is necessary to switch the processing mode, first pull out the pin to release the lock rod 84, rotate the lock rod 84, the lock rod 84 drives the worm 83 to rotate, the worm 83 meshes with the worm wheel 81 to drive the worm wheel 81 to rotate. Since the worm wheel 81 is connected to the shaft end of the grinding wheel 6, it drives the shaft of the grinding wheel 6 to rotate, realizing the position exchange of the grinding wheel 6 and the cleaning brush plate 7, and completing the processing mode switch; After the switch is completed, insert the pin into the pin hole of the lock rod sleeve 85 and the lock rod 84 to lock the adjustment unit 8 and prevent its position from changing during operation.

[0031] A positioning unit 9 is provided on the side of the gantry linkage 5 opposite to the adjustment unit 8. The positioning unit 9 includes a vertical rod 91 connected to the shaft end of the grinding wheel 6, and a rubber sleeve is fixed to the outside of the vertical rod 91. An arc-shaped groove block 92 for the vertical rod 91 to be squeezed and fitted is fixed on the side of the gantry linkage 5 near the vertical rod 91. During the process of switching the processing mode by rotating the shaft of the grinding wheel 6 driven by the adjustment unit 8, the vertical rod 91 rotates with the shaft of the grinding wheel 6. When it is switched to the appropriate position, the rubber sleeve on the outside of the vertical rod 91 is squeezed and fitted into the arc-shaped groove block 92 to accurately position and stabilize the adjusted position, ensuring that the grinding wheel 6 and the cleaning brush plate 7 are in the accurate working position.

[0032] The telescopic frame 2 is equipped with a rinsing mechanism 10 for washing the photovoltaic panels at the rear. The upper sides of the workbench 1 are equipped with clamping mechanisms 11 for clamping the photovoltaic panels. First, the photovoltaic panels are fixed on the workbench 1 by the clamping mechanisms 11 to ensure that the photovoltaic panels are stable in position during the cleaning and grinding process. After the grinding or brushing operation is completed, the rinsing mechanism 10 is activated to wash the surface of the photovoltaic panels with water to wash away the debris, dust and other impurities generated during the grinding or brushing process.

[0033] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0034] During operation, the photovoltaic panel to be cleaned and polished is placed on the workbench 1. The photovoltaic panel is clamped by the clamping mechanism 11 set on both sides of the upper part of the workbench 1. The clamping mechanism 11 is driven by the opposing cylinders on both sides to clamp the panel. After ensuring that the position of the photovoltaic panel is stable during the cleaning and polishing process, the telescopic frame 2 is operated according to the position and height requirements of the photovoltaic panel to extend and retract horizontally to a suitable position to adjust the horizontal distance between the overall working device and the photovoltaic panel. Then, the telescopic frame 3 is operated to extend and retract vertically to a suitable height so that the drive motor 4 installed at its lower end and the subsequent working parts are at a suitable height position for working on the photovoltaic panel.

[0035] When switching between grinding and cleaning modes, if the current mode is locked, first pull the pin out of the pin hole on the locking rod sleeve 85 and the locking rod 84 to release the lock on the worm 83. Then rotate the locking rod 84 to drive the worm 83 in the adjusting unit 8 to rotate. Since the worm 83 and the worm wheel 81 are meshed and driven, and the worm wheel 81 is connected to the shaft end of the grinding wheel 6, the rotation of the worm 83 drives the worm wheel 81 to rotate, which in turn drives the shaft of the grinding wheel 6 to rotate. The grinding wheel 6 and the cleaning plate 7 are fixed to each other, and the two ends of the grinding wheel 6 are connected to the gate-type connecting rod 5 through the shaft rotation. Therefore, the rotation of the shaft of the grinding wheel 6 drives the grinding wheel 6 and the cleaning plate 7 to rotate, realizing the interchange of the positions of the grinding wheel 6 and the cleaning plate 7, and completing the processing switch.

[0036] After the switching is completed, the locking rod 84 is rotated to the corresponding position so that the locking rod sleeve 85 and the pin hole on the locking rod 84 are aligned. The pin is inserted to lock, ensuring that the position of the adjustment unit 8 is stable during the processing.

[0037] In addition, during the adjustment process, the positioning unit 9 plays a role. The vertical rod 91 connected to the shaft end of the grinding wheel 6 rotates with the shaft of the grinding wheel 6. When switched to the appropriate position, the rubber sleeve fixed on the outside of the vertical rod 91 is squeezed and fitted into the arc-shaped groove block 92 fixed on one side of the portal linkage 5, which plays an auxiliary positioning role.

[0038] If the current mode is switched to polishing mode, the drive motor 4 starts and drives the gantry linkage 5 to rotate through the power shaft, which in turn drives the polishing wheel 6 connected to it to rotate, polishing the surface of the photovoltaic panel and repairing defects such as wear and scratches on the surface of the photovoltaic panel.

[0039] If the cleaning mode is switched, the drive motor 4 drives the cleaning plate 7 to rotate, and the cleaning plate 7 cleans the surface of the photovoltaic panel to remove dust, debris and other impurities.

[0040] After the grinding or cleaning operation is completed, the flushing mechanism 10 installed at the rear of the telescopic frame 2 3 is activated. The flushing mechanism 10 washes the photovoltaic panel with water, washing away the debris, dust and other impurities generated during the grinding or cleaning process, making the surface of the photovoltaic panel cleaner.

[0041] The entire workflow achieves cleaning and polishing of the photovoltaic panel surface through the coordinated operation of various components, and allows for convenient and quick switching between polishing and brushing processing modes.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic panel surface cleaning and grinding all-in-one machine, comprising a workbench (1), a telescopic frame one (2) is arranged horizontally at the back of the workbench (1), a telescopic frame two (3) is arranged vertically at the end of the telescopic frame one (2), and a driving motor (4) is installed at the lower end of the telescopic frame two (3), characterized in that, Also includes: A portal linkage (5) is fixed to the end of the drive shaft of the drive motor (4); Grinding wheel (6) and cleaning brush plate (7), the grinding wheel (6) and cleaning brush plate (7) are fixed to each other, and the two ends of the grinding wheel (6) are rotatably connected to the gate-shaped connecting rod (5) through a shaft; Adjustment unit (8) is located on one side of the gantry linkage (5) and connected to the shaft end of the grinding wheel (6). By driving the adjustment unit (8), the grinding wheel (6) and the cleaning brush plate (7) are rotated, and then the grinding wheel (6) and the cleaning brush plate (7) complete the processing switch.

2. The photovoltaic panel surface cleaning and grinding integrated machine according to claim 1, characterized in that: The adjustment unit (8) includes a worm gear (81) connected to the shaft end of the grinding wheel (6), and a housing (82) is fixed on one side of the portal linkage (5). Inside the housing (82), a worm (83) is rotatably arranged to mesh with the worm gear (81).

3. The photovoltaic panel surface cleaning and grinding integrated machine according to claim 2, characterized in that: The top end of the worm (83) extends to the outside of the housing (82) and is connected to a locking rod (84). The side wall of the portal linkage (5) is fixed with a locking rod sleeve (85) sleeved on the outside of the locking rod (84), and the locking rod sleeve (85) and the locking rod (84) are provided with a pin hole for the pin to be inserted.

4. The photovoltaic panel surface cleaning and grinding integrated machine according to claim 1, characterized in that: The portal linkage (5) has a positioning unit (9) on the side opposite to the adjustment unit (8). The positioning unit (9) includes a vertical rod (91) connected to the shaft end of the grinding wheel (6), and a rubber sleeve is fixed to the outside of the vertical rod (91). The portal linkage (5) has an arc-shaped groove block (92) fixed on the side near the vertical rod (91) for the vertical rod (91) to be squeezed and fitted.

5. The photovoltaic panel surface cleaning and grinding integrated machine according to claim 1, characterized in that: The telescopic frame 2 (3) is equipped with a rinsing mechanism (10) for washing the photovoltaic panels.

6. The photovoltaic panel surface cleaning and grinding integrated machine according to claim 1, characterized in that: The upper two sides of the workbench (1) are provided with clamping mechanisms (11) for clamping photovoltaic panels.

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