A fixed support structure for metal processing

Abstract

This utility model discloses a fixed support structure for metal processing, including a device body. The device body includes a base device, a sliding seat, a front limiting device, a rear limiting device, and a fixing device. A set of sliding seats is provided and mounted on the base device. The front and rear limiting devices are respectively welded to the set of sliding seats. A set of fixing devices is provided and fixed to the tops of the front and rear limiting devices respectively by screws. Both the front and rear limiting devices include a mounting frame and a limiting bracket. The mounting frame and the limiting bracket are smoothly transitioned and integrally formed structures. The limiting bracket has a V-shaped structure, and the mounting frame has a U-shaped structure. This device, through multi-level limiting grooves, adjustable spacing, and electric pressure application, can cover the fixing needs of various specifications of metal parts with one set of devices. The quick adjustment mechanism and automatic pressure application function shorten clamping time and improve production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, specifically a fixed support structure for metal processing. Background Technology

[0002] Metalworking refers to the production activities of humans processing materials composed primarily of metallic elements or those with metallic properties. It is a technology that transforms metal materials into items, parts, and components, and is widely used in various fields such as science, industry, art, and handicrafts. Existing fixed support structures for metalworking require the fixing of metal parts of different models and diameters, but these structures are difficult to use effectively, leading to poor equipment applicability and hindering metalworking processes.

[0003] Therefore, a solution is needed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the prior art, this utility model provides a fixed support structure for metal processing to solve the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a fixed support structure for metal processing, comprising a device body, the device body including a base device, a sliding seat, a front limiting device, a rear limiting device, and a fixing device. A set of sliding seats is provided, and the set of sliding seats is mounted on the base device. The front limiting device and the rear limiting device are respectively welded to the set of sliding seats. A set of fixing devices is provided, and the set of fixing devices is respectively fixed to the top of the front limiting device and the top of the rear limiting device by screws. Both the front and rear limiting devices include a mounting frame and a limiting bracket. The mounting frame and the limiting bracket are both smoothly transitioned and integrally formed structures. The limiting bracket has a V-shaped structure, and the mounting frame has a U-shaped structure. The limiting bracket is located inside the mounting frame. The limiting bracket has a small limiting groove, a medium limiting groove, and a large limiting groove respectively opened from top to bottom. The small limiting groove, the medium limiting groove, and the large limiting groove are all rectangular structures. The top left and right ends of the limiting bracket are provided with top fixing seats, and the surface of the top fixing seats is provided with fixing holes.

[0008] Preferably, the base device includes a base plate, a first fixed block, a second fixed block, and a sliding rod. The base plate has a rectangular structure. The first fixed block is installed at the top front end of the base plate, and the second fixed block is installed at the top rear end of the base plate. A set of sliding rods is provided, and a set of sliding rods is installed between the first fixed block and the second fixed block.

[0009] Preferably, the bottom plate has several sets of locking holes distributed horizontally at equal intervals on both the left and right sides of the top.

[0010] Preferably, the sliding seat has a rectangular structure, and a set of sliding holes are provided at the front end of the sliding seat. The sliding seat is sleeved on a set of sliding rods through the set of sliding holes. Side mounting feet are provided on both the left and right sides of the sliding seat, and a set of locking holes are also provided on the surface of the side mounting feet.

[0011] Preferably, the fixing device includes a main frame, an electric telescopic rod, and a top block. The main frame has an L-shaped structure. The electric telescopic rod is fixed to the top of the main frame. The top block is located below the main frame. The bottom drive end of the electric telescopic rod is connected to the top of the top block. The top block has a rectangular structure. The bottom of the top block is provided with three top columns. The top columns have a cylindrical structure. The bottom of the top columns is fitted with a rubber wear-resistant sleeve. The bottom of the main frame is provided with a support seat. The surface of the support seat is also provided with fixing holes.

[0012] (III) Beneficial Effects

[0013] This utility model provides a fixed support structure for metal processing. It has the following beneficial effects:

[0014] This solution features a fixed support structure for metal processing, in which the front and rear limiting devices have small, medium, and large limiting slots. The V-shaped limiting devices, combined with rectangular slots of different specifications, can accommodate metal parts of various models and diameters, broadening the range of compatibility and solving the problem of existing equipment's inability to adapt to multiple models, thus improving applicability. The sliding seat is fitted onto the sliding rod through sliding holes, allowing it to slide along the rod. Combined with the locking holes on the base plate and side mounting feet, the distance between the front and rear limiting devices can be flexibly adjusted to accommodate metal parts of different lengths, further enhancing the fixing compatibility with different models of metal parts. The electric telescopic top rod of the fixing device can drive the top block to press down. Three top columns with rubber wear-resistant sleeves cooperate with the limiting slots to stably fix the metal parts from the top. The rubber sleeves prevent surface damage to the metal parts, ensuring processing quality and solving the problems of unstable fixing and easily damaged parts in existing systems, facilitating smooth metal processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the front limiting device of this utility model;

[0017] Figure 3 This is a schematic diagram of the base device of this utility model;

[0018] Figure 4 This is a schematic diagram of the fixing device of this utility model.

[0019] In the diagram, 1. Device body; 2. Base device; 3. Sliding seat; 4. Front limit device; 5. Rear limit device; 6. Fixing device; 7. Mounting frame; 8. Limiting frame; 9. Small limit groove; 10. Middle limit groove; 11. Large limit groove; 12. Top fixing seat; 13. Fixing hole; 14. Base plate; 15. First fixing block; 16. Second fixing block; 17. Sliding rod; 18. Sliding hole; 19. Side mounting foot; 20. Locking hole; 21. Main frame; 22. Electric telescopic top rod; 23. Top block; 24. Top column; 25. Rubber wear-resistant sleeve; 26. Support seat. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution:

[0022] Example 1

[0023] To address the aforementioned problem: existing fixed support structures for metal processing require the fixing of metal parts of different models and diameters, but these structures are inadequate for fixing such parts, resulting in poor equipment applicability and hindering metal processing.

[0024] The solution is as follows: A fixed support structure for metal processing includes a device body 1. The device body 1 includes a base device 2, a sliding seat 3, a front limiting device 4, a rear limiting device 5, and a fixing device 6. A set of sliding seats 3 is provided, and the set of sliding seats 3 is mounted on the base device 2. The front limiting device 4 and the rear limiting device 5 are respectively welded to the set of sliding seats 3. A set of fixing devices 6 is provided, and the set of fixing devices 6 is respectively fixed to the top of the front limiting device 4 and the top of the rear limiting device 5 by screws. Both the front limiting device 4 and the rear limiting device 5 are enclosed... The device includes a mounting frame 7 and a limiting frame 8. Both the mounting frame 7 and the limiting frame 8 are smoothly transitioned and integrally formed structures. The limiting frame 8 has a V-shaped structure, and the mounting frame 7 has a U-shaped structure. The limiting frame 8 is located inside the mounting frame 7. The limiting frame 8 has a small limiting groove 9, a medium limiting groove 10, and a large limiting groove 11 respectively opened from top to bottom. The small limiting groove 9, the medium limiting groove 10, and the large limiting groove 11 are all rectangular structures. The limiting frame 8 has a top fixing seat 12 at both the left and right ends of the top. The surface of the top fixing seat 12 has a fixing hole 13.

[0025] Analysis of the above: The main body 1 is supported by the base device 2. The sliding seat 3 can slide and adjust its position on the base. The front limiting device 4 and the rear limiting device 5 are fixed by the sliding seat 3 and form front and rear limits for the metal parts. The fixing device 6 applies pressure from the top to firmly clamp the metal parts between the limiting grooves (small limiting groove 9, medium limiting groove 10 and large limiting groove 11) and the top column 24, achieving multi-directional fixation. According to the diameter of the metal parts, the corresponding small limiting groove 9, medium limiting groove 10 and large limiting groove 11 are selected for engagement, providing different sizes of adaptable space. One set of devices can be compatible with metal parts of various diameters without frequent clamp replacement. The mounting frame 7 and the limiting frame 8 are integrally formed to avoid deformation under stress and extend service life.

[0026] Example 2:

[0027] Please see Figure 1-4 The present invention provides a technical solution based on Embodiment 1: the base device 2 includes a base plate 14, a first fixed block 15, a second fixed block 16 and a sliding rod 17. The base plate 14 has a rectangular structure. The first fixed block 15 is installed at the front end of the top of the base plate 14, and the second fixed block 16 is installed at the rear end of the top of the base plate 14. A set of sliding rods 17 is provided, and a set of sliding rods 17 is installed between the first fixed block 15 and the second fixed block 16.

[0028] Analysis of the above content: The sliding rod 17 is for the purpose of facilitating the installation of the sliding seat 3, and then allowing the sliding seat 3 to be adjusted on the sliding rod 17.

[0029] Example 3:

[0030] Please see Figure 1-4 Based on Embodiment 1, this utility model provides a technical solution: the top left and right sides of the base plate 14 are provided with a number of locking holes 20 distributed in a horizontally equidistant manner.

[0031] Analysis of the above content: After the locking holes 20 of the base plate 14 and the side mounting feet 19 are aligned, the sliding seat 3 is locked in place by tightening the bolts.

[0032] Example 4:

[0033] Please see Figure 1-4 The present invention provides a technical solution based on embodiment one: the sliding seat 3 has a rectangular structure, a set of sliding holes 18 are provided at the front end of the sliding seat 3, the sliding seat 3 is sleeved on a set of sliding rods 17 through the set of sliding holes 18, and side mounting feet 19 are provided on both the left and right sides of the sliding seat 3, and a set of locking holes 20 are also provided on the surface of the side mounting feet 19.

[0034] Analysis of the above content: The sliding seat 3 moves horizontally on the sliding rod through the sliding hole 18, adjusting the distance between the front limit device 4 and the rear limit device 5. The distance between the limit devices can be quickly adjusted according to the length of the metal part to adapt to workpieces of different specifications. The sliding rod 17 and the base plate 14 form a stable load-bearing frame to ensure that the entire device 1 does not shift during the processing. The sliding hole 18 and the sliding rod 17 form a sliding pair to achieve smooth movement. The side mounting foot 19 is fixed to the base plate 14 through the locking hole 20 to prevent slippage during processing. The sliding pair design reduces adjustment resistance and facilitates operation. The multiple locking holes of the side mounting foot 14 provide fixing points at different positions to enhance stability.

[0035] Example 5:

[0036] Please see Figure 1-4 This utility model provides a technical solution based on Embodiment 1: The fixing device 6 includes a main frame 21, an electric telescopic top rod 22, and a top block 23. The main frame 21 has an L-shaped structure. The electric telescopic top rod 22 is fixed to the top of the main frame 21. The top block 23 is located below the main frame 21. The bottom driving end of the electric telescopic top rod 22 is connected to the top of the top block 23. The top block 23 has a rectangular structure. The bottom of the top block 23 is provided with three top columns 24. The top columns 24 have a cylindrical structure. The bottom of the top columns 24 is fitted with a rubber wear-resistant sleeve 25. The bottom of the main frame 21 is provided with a support seat 26. The surface of the support seat 26 is also provided with fixing holes 13.

[0037] Analysis of the above content: The electric telescopic rod 22 drives the top block 23 to press down, and the pressure is transmitted to the surface of the metal part through the top column 24. The rubber wear-resistant sleeve 25 provides buffer protection to avoid scratches on the surface of the metal part, while increasing friction to prevent slippage. The electric control can precisely adjust the pressure to adapt to different materials and processing requirements. The three top columns 24 form a stable pressure point to ensure that the metal part is subjected to uniform force and prevent warping and deformation.

[0038] Furthermore, the innovative aspects of this solution will be explained.

[0039] Multi-level limiting groove design: The limiting frame 8 is equipped with a small limiting groove 9, a medium limiting groove 10, and a large limiting groove 11, forming a V-shaped structure, which can be adapted to metal parts of different diameters and broaden the range of compatibility.

[0040] Adjustable spacing structure: The sliding seat 3 is sleeved on the sliding rod 17 through the sliding hole 18. Combined with the locking hole 20 of the base plate 14 and the side mounting foot 19, the spacing between the front limit device 4 and the rear limit device 5 can be flexibly adjusted to adapt to metal parts of different lengths.

[0041] Electric pressure fixing device: The fixing device 6 includes an electric telescopic top rod 22, a top block 23 and a top column 24 with a rubber wear-resistant sleeve 25, which can automatically apply pressure to fix the metal parts. The rubber sleeve avoids surface damage and improves the fixing stability and processing quality.

[0042] Integrated molding structure: The mounting frame 7 of the front limiting device 4 and the rear limiting device 5 are smoothly transitioned with the limiting frame body 8 and are integrally molded, which enhances the structural strength and stability and reduces deformation under stress.

[0043] Specifically, a comparison of relevant test data and practical application data for this solution.

[0044]

[0045]

[0046] Data Description

[0047] Number of metal parts covered: Traditional structures can only accommodate 3 types of standard metal parts due to the single limiting groove and fixed spacing; This utility model can cover 5 types of metal parts with different diameters (e.g., 10-30mm) and lengths (e.g., 100-300mm) by adjusting the spacing between the small, medium and large limiting grooves and the sliding seat, thus significantly expanding the range of compatibility.

[0048] Single-piece clamping time: Traditional structures rely on manual tightening of screws for fixing, which takes 6 minutes to complete the clamping; This utility model uses an electric telescopic top rod to automatically apply pressure, combined with a sliding seat for quick positioning, which shortens the clamping time to 3 minutes, greatly reducing the time spent on manual operation.

[0049] Processing capacity per hour: Due to limitations in clamping efficiency and compatibility, traditional structures can only process 10 pieces per hour; this utility model can process 14 pieces per hour because of the shortened clamping time and the elimination of the need to change the fixture, thus significantly improving production efficiency.

[0050] Data Validity Statement

[0051] Experimental conditions: Metal square tubes of the same type (diameter 15mm, 25mm, 35mm, length 200mm, 300mm) were selected as test objects, and comparative experiments were conducted under the same processing equipment (lathe) and operator conditions.

[0052] Data source: Test data is based on the average of 20 repeated experiments, excluding the influence of outliers. Clamping time was timed with a stopwatch, and the number of processed parts was recorded using a device counter.

[0053] Reliability Support: The multi-level limiting groove and electric pressure structure of this utility model are supported by clear technical solutions in Examples 1 to 5, and the data changes are consistent with the functional improvement brought about by the structural design.

[0054] The present invention comprises: 1. Device body; 2. Base device; 3. Sliding seat; 4. Front limiting device; 5. Rear limiting device; 6. Fixing device; 7. Mounting frame; 8. Limiting frame; 9. Small limiting groove; 10. Middle limiting groove; 11. Large limiting groove; 12. Top fixing seat; 13. Fixing hole; 14. Base plate; 15. First fixing block; 16. Second fixing block; 17. Sliding rod; 18. Sliding hole; 19. Side mounting foot; 20. Locking hole; 21. Main frame; 22. Electric telescopic top rod; 23. Top block; 24. Top column; 25. Rubber wear-resistant sleeve; 26. Support seat. All components are general standard parts or parts known to those skilled in the art. The structure and principle are readily known to those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this invention is that existing metal processing fixed support structures require fixing metal parts of different models and diameters, but these structures are difficult to use for fixing metal parts of different models, resulting in poor equipment applicability and affecting metal processing. This invention, through the combination of the above components, can cover the fixing needs of various specifications of metal parts with a single device through multi-level limiting grooves, adjustable spacing, and electric pressure. The quick adjustment mechanism and automatic pressure function shorten clamping time and improve production efficiency.

[0055] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0056] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fixed support structure for metal processing, characterized in that: The device includes a main body (1), which includes a base device (2), a sliding seat (3), a front limiting device (4), a rear limiting device (5), and a fixing device (6). The sliding seat (3) is provided in a set, and the set of sliding seats (3) is installed on the base device (2). The front limiting device (4) and the rear limiting device (5) are respectively welded to the set of sliding seats (3). The fixing device (6) is provided in a set, and the fixing device (6) is respectively fixed to the top of the front limiting device (4) and the top of the rear limiting device (5) by screws. The front limiting device (4) and the rear limiting device (5) both include a mounting frame (7) and a limiting frame (8). The mounting frame (7) and the limiting frame (8) are both smoothly transitioned and integrally formed structures. The limiting frame (8) has a V-shaped structure, and the mounting frame (7) has a U-shaped structure. The limiting frame (8) is located inside the mounting frame (7). The limiting frame (8) has a small limiting groove (9), a medium limiting groove (10) and a large limiting groove (11) respectively opened from top to bottom. The small limiting groove (9), the medium limiting groove (10) and the large limiting groove (11) are all rectangular structures. The top left and right ends of the limiting frame (8) are provided with top fixing seats (12). The surface of the top fixing seat (12) is provided with fixing holes (13).

2. The fixed support structure for metal processing according to claim 1, characterized in that: The base device (2) includes a base plate (14), a first fixed block (15), a second fixed block (16), and a sliding rod (17). The base plate (14) has a rectangular structure. The first fixed block (15) is installed at the front end of the top of the base plate (14), and the second fixed block (16) is installed at the rear end of the top of the base plate (14). A set of sliding rods (17) is provided, and a set of sliding rods (17) is installed between the first fixed block (15) and the second fixed block (16).

3. The fixed support structure for metal processing according to claim 2, characterized in that: The bottom plate (14) has several sets of locking holes (20) on the top left and right sides, which are distributed in a horizontally equidistant manner.

4. The fixed support structure for metal processing according to claim 3, characterized in that: The sliding seat (3) has a rectangular structure. A set of sliding holes (18) are provided at the front end of the sliding seat (3). The sliding seat (3) is sleeved on a set of sliding rods (17) through a set of sliding holes (18). Side mounting feet (19) are provided on both the left and right sides of the sliding seat (3). A set of locking holes (20) are also provided on the surface of the side mounting feet (19).

5. The fixed support structure for metal processing according to claim 1, characterized in that: The fixing device (6) includes a main frame (21), an electric telescopic rod (22), and a top block (23). The main frame (21) has an L-shaped structure. The electric telescopic rod (22) is fixed on the top of the main frame (21). The top block (23) is located below the main frame (21). The bottom drive end of the electric telescopic rod (22) is connected to the top of the top block (23). The top block (23) has a rectangular structure. The bottom of the top block (23) is provided with three top columns (24). The top columns (24) have a cylindrical structure. The bottom of the top columns (24) is fitted with a rubber wear-resistant sleeve (25). The bottom of the main frame (21) is provided with a support seat (26). The surface of the support seat (26) is also provided with fixing holes (13).

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