A quick-release abnormal vibration alarm for industrial robots

Abstract

This utility model discloses a quick-release abnormal vibration alarm for industrial robots, belonging to the field of vibration alarm technology. Key technical features include a connecting mechanism with a magnetically connected mounting mechanism on its inner side. The mounting mechanism includes a connecting plate, an adsorption column, a mounting frame, a vibration alarm body, connecting screw holes, and a connecting screw. The connecting plate is movably connected to the inner side of the connecting mechanism. The mounting frame in the mounting mechanism, through the engagement of the connecting screw holes and the connecting screw, can quickly fix the vibration alarm body. With the top knob, operators can manually install and remove the vibration alarm body without special tools, offering high ease of operation. The precise engagement of the adsorption column and the electromagnetic suction tube of the connecting mechanism ensures the connection stability between the mounting mechanism and the connecting mechanism. The welded structure of the connecting plate and the mounting frame has high strength, capable of withstanding the impact force from vibration transmission, ensuring the durability of the overall structure.

Description

Technical Field

[0001] This utility model relates to the field of vibration alarm technology, and in particular to a quick-release abnormal vibration alarm for industrial robots. Background Technology

[0002] The quick-release abnormal vibration alarm for industrial robots is a device used to monitor abnormal vibrations during the operation of industrial robots. It can be quickly disassembled and installed, and can promptly remind staff to take measures to avoid equipment failure or production accidents.

[0003] To address the aforementioned issues, existing patents offer solutions. However, existing abnormal vibration alarms lack a structure that allows for quick disassembly of the alarm. This results in workers having to spend a significant amount of time disassembling fixed components when equipment malfunctions and requires repair or periodic replacement, thus extending equipment downtime and reducing production efficiency.

[0004] To address this, a quick-release abnormal vibration alarm for industrial robots is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a quick-release abnormal vibration alarm for industrial robots, which solves the problem that existing vibration alarms lack a structure that allows for quick disassembly. This results in workers having to spend a lot of time disassembling fixed parts when equipment malfunctions and needs repair or periodic replacement, thus extending equipment downtime and reducing production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a quick-release abnormal vibration alarm for industrial robots, comprising a connecting mechanism, wherein an installation mechanism is magnetically connected to the inner side of the connecting mechanism, the installation mechanism comprising a connecting plate, an adsorption column, a mounting frame, a vibration alarm body, connecting screw holes, and a connecting screw, wherein the connecting plate is movably connected to the inner side of the connecting mechanism, the adsorption column is magnetically connected to the inner side of the connecting mechanism, the mounting frame is welded to the top of the connecting plate, the vibration alarm body is mounted on the inner side of the mounting frame, the connecting screw holes are respectively opened on both sides of the inner side of the mounting frame and on both sides of the vibration alarm body, and the connecting screw is threadedly connected to the inner side of the connecting screw holes.

[0007] Preferably, the connecting mechanism includes a mounting plate, a connecting block, a connecting hole, and an electromagnetic suction tube, wherein the mounting plate is mounted on the surface of the connecting plate.

[0008] Preferably, the connecting plate is movably connected to the inner side of the mounting plate, the connecting block is welded to both sides of the mounting plate, and the connecting hole is opened on the inner side of the connecting block.

[0009] Preferably, the electromagnetic suction tube is welded to the chamfer on the inner side of the mounting plate, and the adsorption column is magnetically connected to the inner side of the electromagnetic suction tube.

[0010] Preferably, a protective cover is rotatably connected to the top of the mounting frame, and a transparent protective glass is installed on the inner side of the protective cover.

[0011] Preferably, handles are welded to both sides of the connecting plate, and the surface of the handles is engraved with anti-slip texture.

[0012] Preferably, a plurality of heat dissipation holes are provided on both sides of the mounting frame, and a dust filter is fixedly connected to the inner side of the heat dissipation holes.

[0013] Preferably, a knob is welded to the top of the connecting screw, and the surface of the knob is engraved with anti-slip texture.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The connection mechanism of this application forms a magnetic connection with the adsorption column of the installation mechanism through the electromagnetic suction tube, which can realize the quick fixing and separation of the installation mechanism without complicated tools, greatly shortening the disassembly and assembly time of the vibration alarm. Especially during equipment maintenance, replacement or periodic inspection, it can significantly reduce the downtime of industrial robots and improve production continuity. The connecting blocks and connecting holes on both sides of the mounting plate can be firmly connected to the industrial robot body through bolts and other components. Combined with the stable adsorption force of the electromagnetic suction tube, it ensures that the installation mechanism is not easy to loosen in the high-frequency vibration working environment of the robot, ensuring the stable operation of the vibration alarm body.

[0016] 2. The mounting frame in the installation mechanism of this application can quickly fix the vibration alarm body by connecting the screw holes and connecting screws. With the knob on the top, the staff can manually install and remove the vibration alarm body without special tools, which is highly convenient. The adsorption column and the electromagnetic suction tube of the connecting mechanism are precisely matched to ensure the connection stability between the installation mechanism and the connecting mechanism. The welded structure of the connecting plate and the mounting frame has high strength and can withstand the impact force brought by vibration transmission, ensuring the durability of the overall structure. Attached Figure Description

[0017] Figure 1 This is an overall structural diagram of the quick-release abnormal vibration alarm for industrial robots according to this utility model;

[0018] Figure 2 This is a schematic diagram of the mounting frame of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the vibration alarm body of this utility model;

[0020] Figure 4This is a schematic diagram of the connection mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the knob of this utility model.

[0022] In the diagram: 1. Connecting mechanism; 11. Mounting plate; 12. Connecting block; 13. Connecting hole; 14. Electromagnetic suction tube; 2. Mounting mechanism; 21. Connecting plate; 22. Adsorption column; 23. Mounting frame; 24. Vibration alarm body; 25. Connecting screw hole; 26. Connecting screw; 3. Protective cover; 4. Transparent protective glass; 5. Handle; 6. Heat dissipation hole; 7. Dust filter; 8. Knob. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 The present invention provides the following technical solution:

[0025] A quick-release abnormal vibration alarm for industrial robots includes a connecting mechanism 1. An installation mechanism 2 is magnetically connected to the inner side of the connecting mechanism 1. The installation mechanism 2 includes a connecting plate 21, an adsorption column 22, a mounting frame 23, a vibration alarm body 24, connecting screw holes 25, and a connecting screw 26. The connecting plate 21 is movably connected to the inner side of the connecting mechanism 1, the adsorption column 22 is magnetically connected to the inner side of the connecting mechanism 1, the mounting frame 23 is welded to the top of the connecting plate 21, the vibration alarm body 24 is installed on the inner side of the mounting frame 23, the connecting screw holes 25 are respectively opened on both sides of the inner side of the mounting frame 23 and both sides of the vibration alarm body 24, and the connecting screw 26 is threaded to the inner side of the connecting screw holes 25.

[0026] In this embodiment: the connecting plate 21 serves to support the mounting frame 23 and the connecting mechanism 1. The adsorption column 22 and the electromagnetic suction tube 14 magnetically cooperate to allow the connecting plate 21 to be quickly connected to the mounting plate 11. The mounting frame 23 provides installation space and a fixed foundation for the vibration alarm body 24. The vibration alarm body 24, installed in the mounting frame 23, can stably monitor the vibration of the industrial robot and issue alarm signals in a timely manner. The connecting screw hole 25 and the connecting screw 26 cooperate to achieve a fixed connection between the vibration alarm body 24 and the mounting frame 23. The threaded connection method not only ensures the stability of the connection but also facilitates the disassembly and replacement of the alarm body, providing convenience for maintenance work.

[0027] Specifically, such as Figure 4 As shown, the connecting mechanism 1 includes a mounting plate 11, a connecting block 12, a connecting hole 13, and an electromagnetic suction tube 14. The mounting plate 11 is mounted on the surface of the connecting plate 21.

[0028] Specifically, such as Figure 4 As shown, the connecting plate 21 is movably connected to the inner side of the mounting plate 11, the connecting block 12 is welded to both sides of the mounting plate 11, and the connecting hole 13 is opened on the inner side of the connecting block 12.

[0029] Specifically, such as Figure 4 As shown, the electromagnetic suction tube 14 is welded to the chamfer inside the mounting plate 11, and the adsorption column 22 is magnetically connected to the inside of the electromagnetic suction tube 14.

[0030] In this embodiment: the mounting plate 11 provides a mounting carrier for the electromagnetic suction tube 14 and the connecting block 12. The connecting block 12 enhances the stability of the connection between the connecting mechanism 1 and the industrial robot. The connecting hole 13 can be used to fix the connecting mechanism 1 to the industrial robot with fasteners such as bolts, ensuring that the entire alarm will not loosen or fall off during the operation of the robot. The electromagnetic suction tube 14 provides a stable adsorption force for the mounting mechanism 2 through the magnetic attraction with the adsorption column 22.

[0031] Specifically, such as Figure 3 As shown, a protective cover 3 is rotatably connected to the top of the mounting frame 23, and a transparent protective glass 4 is installed on the inner side of the protective cover 3.

[0032] Specifically, such as Figure 5 As shown, grips 5 are welded to both sides of the connecting plate 21, and the surface of the grips 5 is engraved with anti-slip texture.

[0033] In this embodiment: by setting the protective cover 3, the vibration alarm body 24 can be protected from dust, water and impact. By setting the transparent protective glass 4, the staff can easily observe the operating status and alarm signal of the alarm without affecting the protective effect. By setting the handle 5, a convenient gripping point is provided for the staff to disassemble and install the mechanism 2. By setting the anti-slip texture, the friction of the hand is increased, avoiding slippage during operation and improving the safety and convenience of operation.

[0034] Specifically, such as Figure 5 As shown, several heat dissipation holes 6 are provided on both sides of the mounting frame 23, and a dust filter 7 is fixedly connected to the inner side of the heat dissipation hole 6.

[0035] Specifically, such as Figure 5 As shown, a knob 8 is welded to the top of the connecting screw 26, and the surface of the knob 8 is engraved with anti-slip texture.

[0036] In this embodiment: by setting heat dissipation holes 6, the heat generated by the vibration alarm body 24 during operation can be effectively dissipated, avoiding the impact of high temperature on equipment performance and service life. By setting dust filter 7, dust in the industrial environment can be blocked from entering the mounting frame 23, ensuring the cleanliness and normal operation of the alarm body. By setting knob 8, the vibration alarm body 24 can be fixed or disassembled from the mounting frame 23 without special tools. By setting anti-slip texture, it is easy for the staff to manually tighten the connecting screw 26.

[0037] Working Principle: First, the operator secures the entire alarm device to the industrial robot using the connecting mechanism 1. The operator uses the connecting holes 13 on the connecting blocks 12 on both sides of the mounting plate 11 to firmly fix the connecting mechanism 1 to the designated position on the industrial robot using bolts or other fasteners. Next, the operator places the connecting plate 21 inside the mounting plate 11, aligning the suction column 22 at the bottom of the connecting plate 21 with the electromagnetic suction tube 14 at the chamfered corner of the inner side of the mounting plate 11. The electromagnetic suction tube 14, when energized, generates magnetic force, forming a stable magnetic connection with the suction column 22, thus quickly fixing the mounting mechanism 2. Then, the vibration alarm body 24 begins to monitor the vibration status of the industrial robot in real time. Afterwards, when the monitoring... When abnormal vibration is detected, the vibration alarm body 24 activates the alarm function. If the vibration signal exceeds the preset threshold, the alarm body will emit an audible and visual alarm signal. The staff can directly observe the alarm status through the transparent protective glass 4 inside the protective cover 3. Finally, if the vibration alarm body 24 needs to be maintained or replaced, the operator should first disconnect the power supply of the electromagnetic suction tube 14 and release the magnetic connection. Then, use the handle 5 to remove the mounting mechanism 2 from the connecting mechanism 1. Next, manually turn the knob 8 on the top of the connecting screw 26 to unscrew the connecting screw 26 from the connecting screw hole 25, and the alarm body can be removed from the mounting frame 23. The reverse operation can complete the installation of a new alarm body and the reset of the entire device.

[0038] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A quick-release abnormal vibration alarm for industrial robots, comprising a connecting mechanism (1), characterized in that: The inner side of the connecting mechanism (1) is magnetically connected to the mounting mechanism (2). The mounting mechanism (2) includes a connecting plate (21), an adsorption column (22), a mounting frame (23), a vibration alarm body (24), a connecting screw hole (25), and a connecting screw (26). The connecting plate (21) is movably connected to the inner side of the connecting mechanism (1). The adsorption column (22) is magnetically connected to the inner side of the connecting mechanism (1). The mounting frame (23) is welded to the top of the connecting plate (21). The vibration alarm body (24) is installed on the inner side of the mounting frame (23). The connecting screw holes (25) are respectively opened on both sides of the inner side of the mounting frame (23) and on both sides of the vibration alarm body (24). The connecting screw (26) is threadedly connected to the inner side of the connecting screw hole (25).

2. The quick-release abnormal vibration alarm for industrial robots according to claim 1, characterized in that: The connecting mechanism (1) includes a mounting plate (11), a connecting block (12), a connecting hole (13), and an electromagnetic suction tube (14). The mounting plate (11) is mounted on the surface of the connecting plate (21).

3. The quick-release abnormal vibration alarm for industrial robots according to claim 2, characterized in that: The connecting plate (21) is movably connected to the inner side of the mounting plate (11), the connecting block (12) is welded to both sides of the mounting plate (11), and the connecting hole (13) is opened on the inner side of the connecting block (12).

4. A quick-release abnormal vibration alarm for industrial robots according to claim 2, characterized in that: The electromagnetic suction tube (14) is welded to the chamfer inside the mounting plate (11), and the adsorption column (22) is magnetically connected to the inside of the electromagnetic suction tube (14).

5. A quick-release abnormal vibration alarm for industrial robots according to claim 1, characterized in that: The top of the mounting frame (23) is rotatably connected to a protective cover (3), and a transparent protective glass (4) is installed on the inner side of the protective cover (3).

6. The quick-release abnormal vibration alarm for industrial robots according to claim 1, characterized in that: Both sides of the connecting plate (21) are welded with handles (5), and the surface of the handles (5) is engraved with anti-slip texture.

7. A quick-release abnormal vibration alarm for industrial robots according to claim 1, characterized in that: The mounting frame (23) has several heat dissipation holes (6) on both sides, and a dust filter (7) is fixedly connected to the inside of the heat dissipation holes (6).

8. A quick-release abnormal vibration alarm for industrial robots according to claim 1, characterized in that: A knob (8) is welded to the top of the connecting screw (26), and the surface of the knob (8) is engraved with anti-slip texture.

Images