A die-cutting device for thick foam

By combining negative pressure adsorption and a gear and rack system, the problem of thick foam misalignment in the thick foam die-cutting device is solved, achieving stable positioning and convenient die-cutting, thus improving the die-cutting effect and production efficiency.

CN224425822UActive Publication Date: 2026-06-30SHENZHEN JINBOEN TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN JINBOEN TECH CO LTD
Filing Date
2025-07-07
Publication Date
2026-06-30

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  • Figure CN224425822U_ABST
    Figure CN224425822U_ABST
Patent Text Reader

Abstract

This invention provides a die-cutting device for thick foam, comprising a main housing. Two sets of fixed seats are symmetrically fixed on the top side of the main housing. A movable plate for placing thick foam is slidably connected to the top side of the two sets of fixed seats via guide rails and sliders. A negative pressure housing is fixedly installed on the bottom side of the movable plate. Multiple sets of through holes are provided on the movable plate corresponding to the negative pressure housing. A negative pressure chamber is provided between the movable plate and the negative pressure housing, and all the through holes are connected to the negative pressure chamber. A negative pressure pump is fixedly installed on one side of the main housing. This invention, through the cooperation of the negative pressure pump and connecting pipes, can create negative pressure within the negative pressure housing. Through the cooperation of the negative pressure housing and the through holes, the thick foam can be stably adsorbed onto the movable plate, avoiding poor die-cutting results caused by the thick foam shifting during die-cutting, thus increasing production efficiency.
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Description

Technical Field

[0001] This utility model belongs to the technical field of thick foam processing equipment, and more specifically, it relates to a die-cutting processing device for thick foam. Background Technology

[0002] Thick foam die-cutting refers to cutting thick foam adhered to release paper into specific shapes. Currently, common die-cutting methods include die punching or laser cutting. Existing die-cutting equipment typically lacks the function of fixing the thick foam during the die-cutting process. Vibration generated during operation can cause the thick foam to shift, resulting in non-perpendicular cuts and poor die-cutting quality. Therefore, this paper researches and improves upon existing structures and shortcomings to provide a thick foam die-cutting device with greater practical value. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a die-cutting processing device for thick foam, which is achieved by the following specific technical means:

[0004] A die-cutting device for thick foam includes a main housing. Two sets of fixed seats are symmetrically fixed on the top side of the main housing. A movable plate for placing thick foam is slidably connected to the top side of the two sets of fixed seats via guide rails and sliders. A negative pressure housing is fixedly installed on the bottom side of the movable plate. The movable plate has multiple sets of through holes corresponding to the negative pressure housing. A negative pressure chamber is provided between the movable plate and the negative pressure housing. All the through holes are connected to the negative pressure chamber. A negative pressure pump is fixedly installed on one side of the main housing. A connecting pipe is fixedly connected to the input end of the negative pressure pump. A connecting hole is provided on the bottom side of the negative pressure housing. The bottom side of the connecting hole is fixedly connected to one end of the connecting pipe via a connector, and the inner side of the connecting pipe is connected to the negative pressure chamber. A die-cutting mechanism is installed on the main housing.

[0005] Furthermore, the die-cutting mechanism includes four sets of optical rods that are slidably connected to the four corners of the top side of the main housing. A movable seat is fixedly connected to the top of each optical rod, and a die-cutting blade is fixedly installed on the bottom side of the movable seat.

[0006] Furthermore, a base is fixedly installed on the bottom side of the main housing, an electric cylinder is fixedly installed on the top side of the base, a connecting frame is fixedly installed on the output end of the electric cylinder, and the bottom ends of the optical rods all penetrate into the inner side of the main housing and are fixedly connected to the top side of the connecting frame.

[0007] Furthermore, a rack is fixedly installed on the bottom center of the negative pressure shell, and two sets of fixing plates are symmetrically fixedly installed on one side of the main shell. A rotating shaft is rotatably connected between the fixing plates, and a gear is fixedly connected to the outside of the rotating shaft. The gear meshes with the rack.

[0008] Furthermore, a drive motor is fixedly installed on one side of the main housing, and one end of the rotating shaft passes through one of the fixed plates and is fixedly connected to the output end of the drive motor.

[0009] Furthermore, the main housing is provided with a groove for the negative pressure housing and the rack to pass through.

[0010] Furthermore, a support leg is fixedly installed on the bottom side of one end of the fixed base.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] This invention, through the cooperation of a negative pressure pump and a connecting pipe, can create negative pressure within the negative pressure housing. The cooperation between the negative pressure housing and the through hole allows for the stable adsorption of thick foam onto the moving plate, avoiding poor die-cutting results caused by the thick foam shifting during die-cutting by the die-cutting mechanism, thus increasing product production efficiency.

[0013] This invention, through the cooperation of a drive motor and a rotating shaft, enables the flexible rotation of gears. Through the cooperation of gears and racks, it enables the flexible movement of a movable plate. This allows the movable plate to be easily moved away from the bottom of the die-cutting mechanism when loading or unloading thick foam, increasing the convenience of product use. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the installation of the negative pressure pump and drive motor of this utility model.

[0016] Figure 3 This is a schematic diagram of the gear and rack structure of this utility model.

[0017] Figure 4 This is a schematic diagram of the main shell structure of this utility model.

[0018] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0019] 1. Main housing; 2. Fixed base; 3. Moving plate; 4. Negative pressure housing; 5. Negative pressure pump; 6. Connecting pipe; 7. Spur rod; 8. Moving base; 9. Die-cutting blade; 10. Support leg; 11. Rack; 12. Fixed plate; 13. Gear; 14. Drive motor; 15. Base; 16. Connecting frame; 17. Electric cylinder. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0023] As attached Figure 1 To be continued Figure 4 As shown:

[0024] This utility model provides a die-cutting processing device for thick foam, including a main housing 1. Two sets of fixed seats 2 are symmetrically fixedly installed on the top side of the main housing 1. A movable plate 3 for placing thick foam is slidably connected to the top side of the two sets of fixed seats 2 through guide rails and sliders. A negative pressure housing 4 is fixedly installed on the bottom side of the movable plate 3. The movable plate 3 has multiple sets of through holes corresponding to the negative pressure housing 4. A negative pressure chamber is provided between the movable plate 3 and the negative pressure housing 4. All the through holes are connected to the negative pressure chamber. A negative pressure pump 5 is fixedly installed on one side of the main housing 1. A connecting pipe 6 is fixedly connected to the input end of the negative pressure pump 5. A connecting hole is provided on the bottom side of the negative pressure housing 4. The bottom side of the connecting hole is fixedly connected to one end of the connecting pipe 6 through a connector, and the inner side of the connecting pipe 6 is connected to the negative pressure chamber. A die-cutting mechanism is installed on the main housing 1.

[0025] The die-cutting mechanism includes four sets of light rods 7 that are slidably connected to the four corners of the top side of the main housing 1. A movable seat 8 is fixedly connected to the top of each light rod 7, and a die-cutting blade 9 is fixedly installed on the bottom side of the movable seat 8, which can realize stable die-cutting of thick foam.

[0026] A base 15 is fixedly installed on the bottom side of the main housing 1, an electric cylinder 17 is fixedly installed on the top side of the base 15, a connecting frame 16 is fixedly installed on the output end of the electric cylinder 17, and the bottom ends of the light rods 7 are all inserted into the inner side of the main housing 1 and fixedly connected to the top side of the connecting frame 16, which can realize the automatic movement of the light rods 7 and the die-cutting blades 9.

[0027] The negative pressure housing 4 has a rack 11 fixedly installed at the bottom center, and two sets of fixing plates 12 are symmetrically fixedly installed on one side of the main housing 1. The fixing plates 12 are rotatably connected to a rotating shaft, and a gear 13 is fixedly connected to the outside of the rotating shaft. The gear 13 meshes with the rack 11, which can drive the negative pressure housing 4, the moving plate 3 and the negative pressure foam located on the moving plate 3 to move stably.

[0028] A drive motor 14 is fixedly installed on one side of the main housing 1. One end of the rotating shaft passes through one of the fixed plates 12 and is fixedly connected to the output end of the drive motor 14, which can realize the flexible movement of the rotating shaft.

[0029] The main housing 1 is provided with a groove for the negative pressure housing 4 and the rack 11 to pass through, so as to avoid the main housing 1 affecting the movement of the negative pressure housing 4 and the rack 11.

[0030] Support legs 10 are fixedly installed on the bottom side of one end of the fixed base 2 to increase the stability of the fixed base 2 when it is fixed.

[0031] The working principle of this embodiment is as follows: When thick foam needs to be die-cut, the negative pressure pump 5, drive motor 14, and electric cylinder 17 in the product are connected to an external power supply and control unit. First, the thick foam is placed on the moving plate 3, and the negative pressure pump 5 is started. At this time, the negative pressure pump 5 provides negative pressure to the negative pressure chamber through the connecting pipe 6, and stably connects the thick foam to the moving plate 3. Then, the drive motor 14 is started to drive the gear 13 to rotate. The gear 13 drives the negative pressure housing 4 and the moving plate 3 to move through the rack 11. The moving plate 3 drives the thick foam to move continuously. At the same time, the electric cylinder 17 is started to drive the die-cutting blade 9 to move up and down, and to die-cut different positions of the thick foam on the moving plate 3. After the die-cutting is completed, the electric cylinder 17 is turned off, and the drive motor 14 drives the gear 13 to rotate in the opposite direction, and drives the moving plate 3 and the die-cut thick foam to leave the die-cutting mechanism. After the negative pressure pump 5 is turned off, the thick foam is removed, and the die-cutting operation is completed.

[0032] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A die-cutting processing device for thick foam, comprising a main housing (1), wherein two sets of fixing seats (2) are symmetrically fixedly installed on the top side of the main housing (1), characterized in that: The top sides of the two sets of fixed seats (2) are slidably connected by guide rails and sliders to a movable plate (3) for placing thick foam. A negative pressure housing (4) is fixedly installed on the bottom side of the movable plate (3). The movable plate (3) is provided with multiple sets of through holes corresponding to the negative pressure housing (4). A negative pressure chamber is provided between the movable plate (3) and the negative pressure housing (4). All the through holes are connected to the negative pressure chamber. A negative pressure pump (5) is fixedly installed on one side of the main housing (1). A connecting pipe (6) is fixedly connected to the input end of the negative pressure pump (5). A connecting hole is provided on the bottom side of the negative pressure housing (4). The bottom side of the connecting hole is fixedly connected to one end of the connecting pipe (6) through a connector. The inner side of the connecting pipe (6) is connected to the negative pressure chamber. A die-cutting mechanism is installed on the main housing (1).

2. The apparatus for die cutting processing of thick foam according to claim 1, wherein: The die-cutting mechanism includes four sets of light rods (7) that are slidably connected to the four corners of the top side of the main housing (1). A movable seat (8) is fixedly connected to the top of the light rods (7), and a die-cutting knife (9) is fixedly installed on the bottom side of the movable seat (8).

3. The apparatus for die cutting processing of thick foam according to claim 2, wherein: A base (15) is fixedly installed on the bottom side of the main housing (1), an electric cylinder (17) is fixedly installed on the top side of the base (15), a connecting frame (16) is fixedly installed on the output end of the electric cylinder (17), and the bottom ends of the light rod (7) all penetrate into the inner side of the main housing (1) and are fixedly connected to the top side of the connecting frame (16).

4. The die-cutting processing device for thick foam as described in claim 1, characterized in that: A rack (11) is fixedly installed on the bottom center of the negative pressure shell (4). Two sets of fixing plates (12) are symmetrically fixedly installed on one side of the main shell (1). A rotating shaft is rotatably connected between the fixing plates (12). A gear (13) is fixedly connected to the outside of the rotating shaft. The gear (13) meshes with the rack (11).

5. The die-cutting processing device for thick foam as described in claim 4, characterized in that: A drive motor (14) is fixedly installed on one side of the main housing (1), and one end of the rotating shaft passes through one of the fixed plates (12) and is fixedly connected to the output end of the drive motor (14).

6. The die-cutting processing device for thick foam as described in claim 4, characterized in that: The main housing (1) is provided with a groove for the negative pressure housing (4) and the rack (11) to pass through.

7. The die-cutting processing device for thick foam as described in claim 1, characterized in that: Support legs (10) are fixedly installed on the bottom side of one end of the fixed base (2).