A film-applying machine for processing breathable gaskets with dust removal and defoaming structure

By introducing a dust removal rod and sliding block structure into the film application machine, combined with optical detection and cylinder control, the problem of film not being able to be applied or bubbles caused by the aging of the dust removal roller was solved, achieving a high-quality film application effect.

CN224426504UActive Publication Date: 2026-06-30CANGZHOU YIXINGSHENG PACKAGING PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CANGZHOU YIXINGSHENG PACKAGING PROD CO LTD
Filing Date
2025-07-09
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The dust removal effect of existing film applicators' dust removal rollers decreases after prolonged use, resulting in defects such as film not being able to be applied or the appearance of bubbles and wrinkles, which affects product quality.

Method used

A film-applying machine for processing breathable gaskets with a dust removal and defoaming structure was designed. It adopts a dust removal rod and sliding block structure, maintains film tension by spring compression, and combines optical dust removal detection and automated cylinder control to ensure that the film surface is clean and flat.

Benefits of technology

It improves the dust removal effect of the film, prevents film wrinkles, and ensures the integrity of the film application and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of film laminating machine technology, and discloses a film laminating machine for processing breathable gaskets with a dust removal and defoaming structure. It includes a film feeding assembly, a dust removal mechanism fixedly connected to the top of the film feeding assembly, and an optical dust removal detector connected to the top of the film feeding assembly. This utility model involves placing the film inside the film feeding assembly, which then automatically feeds the film. When the film passes over the surface of the dust removal rod, the dust removal rod removes dust, ensuring the cleanliness of the film. Simultaneously, a sliding block rotates on the outer wall of the dust removal rod, with a fixed rod sliding inside the sliding block. A spring slides on the outer wall of the fixed rod, and the spring elastically compresses the sliding block, maintaining tension on the film and preventing wrinkles. By removing the bolts, the bolts are disengaged from the fixed plate, releasing the top cover. The sliding block can then be slid out along the inner wall of the fixed block for replacement, ensuring effective dust removal and improving product quality.
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Description

Technical Field

[0001] This utility model relates to the field of film application machine technology, and in particular to a film application machine for processing breathable gaskets with a dust removal and defoaming structure. Background Technology

[0002] A film applicator is a device used to precisely apply protective films, decorative films, functional films, and other materials to the surface of products. It is widely used in the production processes of mobile phone screens, electronic devices, glass, automobiles, and home appliances, with the aim of protecting the product surface, providing additional functions (such as fingerprint resistance, scratch resistance, etc.), or simply for decoration.

[0003] In existing film applicators, the dust removal rollers are usually fixed inside the equipment. This can lead to a decrease in dust removal efficiency after prolonged use, potentially causing the film to fail to adhere properly or resulting in defects such as bubbles and wrinkles, thus affecting the quality of the final product. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a film-applying machine for processing breathable gaskets with a dust removal and defoaming structure.

[0005] This utility model is achieved by the following technical solution: a film-applying machine for processing breathable gaskets with a dust removal and defoaming structure, including a film-laying assembly, a dust removal mechanism fixedly connected to the top of the film-laying assembly, an optical dust removal detector connected to the top of the film-laying assembly, a film-guiding assembly fixedly connected to the top of the optical dust removal detector, a bonding assembly fixedly connected to the end of the film-guiding assembly away from the optical dust removal detector, a finished product winding assembly fixedly connected to the top of the bonding assembly, and a raw material conveying mechanism fixedly connected to the top of the bonding assembly;

[0006] The dust removal mechanism includes a fixed block, which is fixedly connected to the top of the film-laying assembly. A fixed rod is fixedly connected to the bottom of the inner wall of the fixed block. A sliding block is slidably connected to the outer wall of the fixed rod. A spring is slidably connected to the outer wall of the fixed rod. A dust removal rod is rotatably connected inside the sliding block. A fixed plate is fixedly connected to the outer wall of the fixed block. A bolt is threadedly connected inside the fixed plate. A first fixed plate is threadedly connected to the bolt. A top cover is fixedly connected to the outer wall of the first fixed plate.

[0007] The above technical solution involves placing the membrane inside the membrane feeding assembly, which then automatically feeds the membrane. As the membrane passes over the surface of the dust removal rod, the rod adheres to the dust, ensuring the membrane's cleanliness. Simultaneously, a sliding block rotates on the outer wall of the dust removal rod, with a fixed rod sliding inside. A spring slides on the outer wall of the fixed rod, elastically compressing the sliding block to maintain membrane tension and prevent wrinkles. By removing the bolts, the bolts disengage from the fixed plate, releasing the top cover. The sliding block can then be slid out along the inner wall of the fixed block for replacement, ensuring effective dust removal and improving product quality.

[0008] As a further improvement to the above solution, the raw material conveying mechanism includes a fixed block 1, which is fixedly connected to the top of the bonding component. A fixed column is fixedly connected inside the fixed block 1, and a lifting plate is rotatably connected to the outer wall of the fixed column.

[0009] As a further improvement to the above scheme, a support plate is fixedly connected to the outer wall of the lifting plate, a motor is fixedly connected to the inner wall of the support plate, a gear is fixedly connected to the output end of the motor, and a gear is meshed with the gear.

[0010] As a further improvement to the above scheme, a feeding wheel is fixedly connected inside the gear, a support column is rotatably connected inside the lifting plate, a support plate is fixedly connected to the outer end of the support column, and a cylinder is fixedly connected to the outer wall of the fixing block.

[0011] As a further improvement to the above solution, a connecting block is fixedly connected to the cylinder output end, a fixing rod is rotatably connected inside the connecting block, a fixing block is fixedly connected to the outer wall of the fixing rod, and the fixing block is fixedly connected to the top of the fitting assembly.

[0012] With the above technical solution, the cylinder rotates inside the lifting plate via the support column, and a connecting block is fixed at the output end of the cylinder. The connecting block rotates on the outer wall of the fixed rod. When the cylinder runs, the lifting plate rotates around the fixed column as the center, thereby reducing the workload of the operator.

[0013] As a further improvement to the above solution, a second fixing plate is fixedly connected to the top of the lifting plate, and a cylinder is fixedly connected to the outer wall of the second fixing plate.

[0014] As a further improvement to the above scheme, a connecting rod is fixedly connected to the output end of cylinder one, and an arc-shaped block is fixedly connected to the end of the connecting rod away from cylinder one. The arc-shaped block is rotatably connected to the outer wall of the feeding wheel.

[0015] With the above technical solution, cylinder one is fixed to the connecting rod, the connecting rod is fixed to the arc block, and the arc block rotates on the outer wall of the feeding wheel, thereby ensuring that the feeding wheel will not deviate when rotating, thus ensuring the integrity of the film application.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention involves placing the membrane inside a membrane feeding assembly, which automatically feeds the membrane. As the membrane passes over the surface of a dust removal rod, the rod adheres to the dust, ensuring the membrane's cleanliness. Simultaneously, a sliding block rotates on the outer wall of the dust removal rod, with a fixed rod sliding inside. A spring slides on the outer wall of the fixed rod, elastically compressing the sliding block to maintain membrane tension and prevent wrinkles. By removing the bolts, the bolts disengage from the fixed plate, releasing the top cover. The sliding block can then be slid out along the inner wall of the fixed block for replacement, ensuring effective dust removal and improving product quality.

[0018] This invention uses a cylinder to fix a connecting rod, which in turn is fixed to an arc-shaped block. The arc-shaped block rotates on the outer wall of the feeding wheel, thus ensuring that the feeding wheel does not deviate during rotation and guaranteeing the integrity of the film application. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the dust removal mechanism of this utility model;

[0021] Figure 3 This utility model Figure 2 Enlarged structural diagram of section A in the middle;

[0022] Figure 4 This is a schematic diagram of the raw material conveying mechanism of this utility model;

[0023] Figure 5 This is a schematic diagram of the cylinder structure of this utility model;

[0024] Figure 6 This utility model Figure 5 Enlarged structural diagram of section B in the middle;

[0025] Figure 7 This utility model Figure 5 Enlarged structural diagram of section C.

[0026] Explanation of key symbols:

[0027] 1. Film feeding assembly; 2. Dust removal mechanism; 201. Fixing block; 202. Fixing rod; 203. Sliding block; 204. Spring; 205. Dust removal rod; 206. Fixing plate; 207. Bolt; 208. Fixing plate one; 209. Top cover; 3. Optical dust removal detector; 4. Film guiding assembly; 5. Laminating assembly; 6. Finished product winding assembly; 7. Raw material conveying mechanism; 701. Fixing block one; 702. Fixing column; 703. Lifting plate; 704. Support plate; 705. Motor; 706. Gear; 707. Gear one; 708. Feeding wheel; 709. Support column; 710. Support plate one; 711. Cylinder; 712. Connecting block; 713. Fixing rod one; 714. Fixing block two; 8. Limiting mechanism; 801. Fixing plate two; 802. Cylinder one; 803. Connecting rod; 804. Arc block. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0029] Example:

[0030] Please combine Figure 1-7 This embodiment discloses a film-applying machine for processing breathable gaskets with a dust removal and defoaming structure, including a film-laying assembly 1, a dust removal mechanism 2 fixedly connected to the top of the film-laying assembly 1, an optical dust removal detector 3 connected to the top of the film-laying assembly 1, a film-guiding assembly 4 fixedly connected to the top of the optical dust removal detector 3, a bonding assembly 5 fixedly connected to the end of the film-guiding assembly 4 away from the optical dust removal detector 3, a finished product winding assembly 6 fixedly connected to the top of the bonding assembly 5, and a raw material conveying mechanism 7 fixedly connected to the top of the bonding assembly 5.

[0031] The dust removal mechanism 2 includes a fixed block 201, which is fixedly connected to the top of the film-laying assembly 1. A fixed rod 202 is fixedly connected to the bottom of the inner wall of the fixed block 201. A sliding block 203 is slidably connected to the outer wall of the fixed rod 202. A spring 204 is slidably connected to the outer wall of the fixed rod 202. A dust removal rod 205 is rotatably connected inside the sliding block 203. A fixed plate 206 is fixedly connected to the outer wall of the fixed block 201. A bolt 207 is threadedly connected inside the fixed plate 206. A fixed plate 208 is threadedly connected to the bolt 207. A top cover 209 is fixedly connected to the outer wall of the fixed plate 208.

[0032] The raw material conveying mechanism 7 includes a fixed block 701, which is fixedly connected to the top of the bonding component 5. A fixed column 702 is fixedly connected inside the fixed block 701, and a lifting plate 703 is rotatably connected to the outer wall of the fixed column 702.

[0033] A support plate 704 is fixedly connected to the outer wall of the lifting plate 703. A motor 705 is fixedly connected to the inner wall of the support plate 704. A gear 706 is fixedly connected to the output end of the motor 705. A gear 707 is meshed with the gear 706.

[0034] Gear 707 is internally fixedly connected to a feeding wheel 708, lifting plate 703 is internally rotatably connected to a support column 709, support plate 710 is fixedly connected to the outer end of support column 709, and cylinder 711 is fixedly connected to the outer wall of fixing block 701.

[0035] A connecting block 712 is fixedly connected to the output end of cylinder 711. A fixing rod 713 is rotatably connected inside the connecting block 712. A fixing block 714 is fixedly connected to the outer wall of the fixing rod 713. The fixing block 714 is fixedly connected to the top of the bonding component 5.

[0036] A second fixed plate 801 is fixedly connected to the top of the lifting plate 703. A first cylinder 802 is fixedly connected to the outer wall of the second fixed plate 801. A connecting rod 803 is fixedly connected to the output end of the first cylinder 802. An arc-shaped block 804 is fixedly connected to the end of the connecting rod 803 away from the first cylinder 802. The arc-shaped block 804 is rotatably connected to the outer wall of the feeding wheel 708.

[0037] The implementation principle of the film-applying machine for processing breathable gaskets with a dust removal and defoaming structure in this embodiment is as follows: The film is placed inside the film-feeding assembly 1, which then automatically feeds the film. When the film passes over the surface of the dust removal rod 205, the dust removal rod 205 will remove the dust, ensuring the cleanliness of the film. Simultaneously, a sliding block 203 rotates on the outer wall of the dust removal rod 205, a fixed rod 202 slides inside the sliding block 203, and a spring 204 slides on the outer wall of the fixed rod 202. The spring 204 elastically compresses the sliding block 203. To maintain membrane tension and prevent wrinkles, bolt 207 is removed, detaching it from fixing plates 206 and 208, thus releasing the top cover 209. The sliding block 203 can then be slid out along the inner wall of the fixing block 201 for replacement, ensuring effective dust removal and improving product quality. The membrane is then inspected by the optical dust removal detector 3. After passing inspection, it enters the bonding assembly 5 via the film guide assembly 4, where the raw material and membrane are bonded. Finally, the winding process is completed in the finished product winding assembly 6. A fixing block 701 is fixed to the top of the bonding component 5. A fixing column 702 is fixed inside the fixing block 701. A lifting plate 703 rotates on the outer wall of the fixing column 702. A support plate 704 is fixed to the outer wall of the lifting plate 703. A motor 705 is fixed to the inner wall of the support plate 704. The motor 705 drives a gear 707 to rotate through a gear 706. The gear 707 is fixed to the feeding wheel 708, thereby accurately controlling the feeding amount and ensuring product quality. When it is necessary to load or unload raw materials, the cylinder 711 is connected to the support column 709. The cylinder 711 rotates inside the lifting plate 703, and the connecting block 712 is fixed at the output end of the cylinder 711. The connecting block 712 rotates on the outer wall of the fixed rod 713. When the cylinder 711 runs, the lifting plate 703 rotates around the fixed column 702 as the center, which can reduce the workload of the operator. The cylinder 802 is fixed to the connecting rod 803, and the connecting rod 803 is fixed to the arc block 804. The arc block 804 rotates on the outer wall of the feeding wheel 708, which ensures that the feeding wheel 708 will not deviate when rotating, thus ensuring the integrity of the film application.

[0038] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A laminating machine for processing breathable gaskets with a dust removal and defoaming structure, characterized in that, The system includes a film-laying assembly (1), a dust removal mechanism (2) fixedly connected to the top of the film-laying assembly (1), an optical dust removal detector (3) connected to the top of the film-laying assembly (1), a film guiding assembly (4) fixedly connected to the top of the optical dust removal detector (3), a bonding assembly (5) fixedly connected to the end of the film guiding assembly (4) away from the optical dust removal detector (3), a finished product winding assembly (6) fixedly connected to the top of the bonding assembly (5), and a raw material conveying mechanism (7) fixedly connected to the top of the bonding assembly (5). The dust removal mechanism (2) includes a fixing block (201), which is fixedly connected to the top of the film-laying assembly (1). A fixing rod (202) is fixedly connected to the bottom of the inner wall of the fixing block (201). A sliding block (203) is slidably connected to the outer wall of the fixing rod (202). A spring (204) is slidably connected to the outer wall of the fixing rod (202). A dust removal rod (205) is rotatably connected inside the sliding block (203). A fixing plate (206) is fixedly connected to the outer wall of the fixing block (201). A bolt (207) is threadedly connected inside the fixing plate (206). A fixing plate (208) is threadedly connected to the bolt (207). A top cover (209) is fixedly connected to the outer wall of the fixing plate (208).

2. The film laminating machine for processing of a gas permeable gasket with a dust and bubble removing structure according to claim 1, characterized in that: The raw material conveying mechanism (7) includes a fixing block (701), which is fixedly connected to the top of the bonding component (5). A fixing column (702) is fixedly connected inside the fixing block (701), and a lifting plate (703) is rotatably connected to the outer wall of the fixing column (702).

3. The film-applying machine for processing breathable gaskets with a dust removal and defoaming structure as described in claim 2, characterized in that: A support plate (704) is fixedly connected to the outer wall of the lifting plate (703), a motor (705) is fixedly connected to the inner wall of the support plate (704), a gear (706) is fixedly connected to the output end of the motor (705), and a gear (707) is meshed with the gear (706).

4. The laminating machine for processing breathable gaskets with a dust removal and defoaming structure as described in claim 3, characterized in that: The gear (707) is fixedly connected to a feeding wheel (708), the lifting plate (703) is rotatably connected to a support column (709), the support column (709) is fixedly connected to a support plate (710) at its outer end, and the fixed block (701) is fixedly connected to a cylinder (711) on its outer wall.

5. A laminating machine for processing breathable gaskets with a dust removal and defoaming structure as described in claim 4, characterized in that: The cylinder (711) output end is fixedly connected to a connecting block (712), and a fixing rod (713) is rotatably connected inside the connecting block (712). A fixing block (714) is fixedly connected to the outer wall of the fixing rod (713), and the fixing block (714) is fixedly connected to the top of the bonding component (5).

6. The laminating machine for processing breathable gaskets with a dust removal and defoaming structure as described in claim 4, characterized in that: The top of the lifting plate (703) is fixedly connected to a second fixing plate (801), and the outer wall of the second fixing plate (801) is fixedly connected to a first cylinder (802).

7. The laminating machine for processing breathable gaskets with a dust removal and defoaming structure as described in claim 6, characterized in that: A connecting rod (803) is fixedly connected to the output end of the cylinder (802). An arc-shaped block (804) is fixedly connected to the end of the connecting rod (803) away from the cylinder (802). The arc-shaped block (804) is rotatably connected to the outer wall of the feeding wheel (708).