A fiberglass winding device

By using a metal induction switch in conjunction with a metal component in the fiberglass winding device, autonomous identification of broken wires is achieved, solving the problem of the inability to detect broken wires in a timely manner in existing technologies, reducing labor costs and improving production efficiency.

CN224426587UActive Publication Date: 2026-06-30GUANGDONG GLOBAL PIPE NETWORK CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG GLOBAL PIPE NETWORK CO LTD
Filing Date
2025-08-26
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing fiberglass winding devices cannot autonomously identify broken wires, relying on human visual inspection, which may lead to the inability to detect broken wires in a timely manner, potentially causing product weight issues and increasing labor costs.

Method used

A metal induction switch is used in conjunction with a metal component. The broken wire is identified by sensing the rotation state of the metal component. The metal induction switch outputs an induction signal to determine the interruption state of the glass fiber, thus realizing autonomous identification of broken wires.

Benefits of technology

It achieves autonomous identification of broken wires, avoids the shortcomings of human eye recognition, reduces labor costs, and ensures product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application provides a fiberglass winding device, which includes a frame, a mounting base, a rotating sleeve, multiple ceramic wheel modules, and a mandrel. A metal component has multiple clearance holes arranged along the annular direction of the metal component. A metal induction switch is mounted on the support base and is used to sense the metal component rotating with the ceramic wheel to determine the rotational state of the ceramic wheel. Fiberglass fed by the multiple ceramic wheel modules is wound around the surface of the mandrel along the annular direction. When the metal component rotates, the metal induction switch continuously senses the metal component and outputs a sensing signal. When the metal induction switch is positioned relative to the clearance holes, it cannot sense the metal, causing the sensing signal to be interrupted, thus determining the interruption state of the fiberglass. This achieves autonomous identification of broken wires, avoiding reliance on human visual identification, reducing labor costs, and ensuring the effectiveness of the fiberglass winding device in identifying broken wires.
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Description

Technical Field

[0001] This utility model relates to the technical field of fiberglass winding devices, and in particular to a fiberglass winding device. Background Technology

[0002] With the development of technology, fiberglass winding devices are applied in industry. These devices are used to immerse fiberglass in resin and wind it onto the mandrel by controlling the relative movement between the nozzle and the mandrel. In existing technology, fiberglass winding devices include a frame, a rotating sleeve, a ceramic wheel, and a mandrel. The rotating sleeve is rotatably connected to the frame, the ceramic wheel is connected to the rotating sleeve and allows the fiberglass to be threaded through, and the mandrel is mounted on the frame. The fiberglass output from the ceramic wheel is wound around the mandrel in a circular direction. However, these devices rely entirely on the operator's visual inspection to identify broken fibers, making it impossible for existing fiberglass winding devices to detect broken fibers. Utility Model Content

[0003] The purpose of this utility model is to provide a fiberglass winding device, wherein a mounting base is installed on a frame; a rotating sleeve is rotatably connected to the mounting base and rotates along the axis of the rotating sleeve; the rotating sleeve has a central through hole; multiple ceramic wheel modules are installed on the same rotating sleeve and arranged sequentially along the circumference of the rotating sleeve, each ceramic wheel module including a support base, a ceramic wheel, a metal part, and a metal induction switch; the support base is connected to the rotating sleeve; the ceramic wheel is rotatably connected to the support base and is used for fiberglass winding; the metal part is installed on the ceramic wheel and rotates with the rotation of the ceramic wheel; the metal part has multiple clearance holes arranged along the annular direction of the metal part; the metal induction switch is installed on the support base and is used for... The system senses a metal component rotating with the ceramic wheel to determine the rotational state of the ceramic wheel. A mandrel is mounted on the frame and has a central through-hole. Fiberglass, fed by multiple ceramic wheel modules, is wound around the surface of the mandrel in a circular direction. When the metal component rotates, the metal sensor continuously senses the metal component and outputs a sensing signal. When the metal sensor is positioned relative to the clearance hole, it cannot sense the metal, causing the sensing signal to be interrupted. This determines the interruption state of the fiberglass, enabling autonomous identification of broken wires. This avoids relying on human visual identification of broken wires, prevents the frequent failure to detect broken wires in a timely manner, and reduces product weight issues. It also helps reduce labor costs and ensures the effectiveness of the fiberglass winding device in identifying broken wires.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a fiberglass winding device, comprising:

[0005] frame;

[0006] Mounting bracket, for mounting onto the rack;

[0007] A rotating sleeve is rotatably connected to the mounting base and rotates along the axis of the rotating sleeve; the rotating sleeve is provided with a central through hole;

[0008] Multiple ceramic wheel modules are mounted on the same rotating sleeve and arranged sequentially along the circumference of the rotating sleeve. Each ceramic wheel module includes a support base, a ceramic wheel, a metal component, and a metal induction switch. The support base is connected to the rotating sleeve. The ceramic wheel is rotatably connected to the support base and is used for threading glass fibers. The metal component is mounted on the ceramic wheel and rotates with the ceramic wheel. The metal component has multiple clearance holes arranged along the annular direction of the metal component. The metal induction switch is mounted on the support base and is used to sense the metal component rotating with the ceramic wheel to determine the rotational state of the ceramic wheel.

[0009] A core mold is installed on the frame, and the core mold has a central through hole. Glass fiber conveyed by multiple ceramic wheel modules is wound around the surface of the core mold in a circumferential direction.

[0010] At this time, when the metal part rotates, the metal sensing switch continuously senses the metal part and outputs a sensing signal. When the metal sensing switch is arranged relative to the clearance hole, the metal sensing switch cannot sense the metal, so that the sensing signal is in an interrupted state to determine the interruption state of the glass fiber.

[0011] Optionally, the metal sensor switch is disposed on one side of the metal component, with the sensing end of the metal sensor switch facing the metal component;

[0012] The metal part is fixedly connected to the ceramic wheel and is located on the side of the ceramic wheel facing the metal induction switch; the metal part is sheet-shaped and the clearance hole is circular or elongated.

[0013] Optionally, the support base is provided with a rotating shaft; the ceramic wheel is rotatably sleeved on the rotating shaft and rotates relative to the rotating shaft; the outer surface of the ceramic wheel is provided with an annular wire groove for threading glass fiber.

[0014] The rotating shaft is provided with a limiting part, which is located on the outside of the ceramic wheel to prevent the ceramic wheel from detaching from the rotating shaft.

[0015] Optionally, the support base is provided with a ceramic wheel cover;

[0016] The ceramic wheel cover is arranged in a ring and forms the receiving groove;

[0017] The metal induction switch passes through the support base and the ceramic wheel cover, and the sensing end of the metal induction switch is located in the receiving groove;

[0018] The metal component is engaged with the ceramic wheel, adheres to the side wall of the ceramic wheel, and is housed in the receiving groove; the sensing end of the metal induction switch and the metal component are located in the same receiving groove.

[0019] Optionally, the ceramic wheel has a locking groove on its sidewall facing the metal part;

[0020] The metal part is provided with a locking arm, which is sleeved in the locking groove and engaged with the locking groove, so that the metal part is fixedly connected to the ceramic wheel.

[0021] Optionally, each of the ceramic wheel modules further includes multiple guide hooks, all of which are installed on the same support base and distributed around the ceramic wheel; the multiple guide hooks are arranged in an array along the circumferential direction or in a square direction.

[0022] Each of the guide hooks is provided with a through hole for fiberglass to pass through; the fiberglass passes through each of the through holes and enters the annular guide groove of the ceramic wheel, and drives the ceramic wheel to rotate.

[0023] Optionally, the rotating sleeve is connected to multiple yarn bobbins, which are arranged along the annular direction of the rotating sleeve. Each yarn bobbin is arranged in correspondence with the corresponding ceramic wheel module, and the glass fiber output from the yarn bobbin passes through the corresponding ceramic wheel module.

[0024] Optionally, two adjacent yarn bobbins are staggered along the annular direction of the rotating sleeve;

[0025] A portion of the yarn bobbins forms a first group of yarn bobbins; the remaining portion of the yarn bobbins forms a second group of yarn bobbins; the annular path formed by the second group of yarn bobbins is arranged concentrically with the annular path corresponding to the first group of yarn bobbins.

[0026] Optionally, multiple ceramic wheel modules can be enclosed to form a circular path of equal diameter;

[0027] The core mold is located at the center of the circular path;

[0028] The fiberglass winding device also includes an impregnation element, which is located between the plurality of ceramic wheel modules and the mandrel. Fiberglass output from the ceramic wheel modules enters the impregnation element and is impregnated in the impregnation element. Fiberglass output from the impregnation element is then sequentially wound onto the surface of the mandrel.

[0029] Optionally, the fiberglass winding device further includes a collector ring located on the side of the rotating sleeve facing away from the impregnated part;

[0030] The slip ring is mounted on the rotating sleeve and supplies power to the metal induction switch.

[0031] Compared with the prior art, the beneficial effects of this utility model are:

[0032] This utility model provides a fiberglass winding device. A mounting base is installed on a frame; a rotating sleeve is rotatably connected to the mounting base and rotates along the axis of the rotating sleeve; the rotating sleeve has a central through hole; multiple ceramic wheel modules are installed on the same rotating sleeve and arranged sequentially along the circumference of the rotating sleeve. Each ceramic wheel module includes a support base, a ceramic wheel, a metal component, and a metal induction switch; the support base is connected to the rotating sleeve; the ceramic wheel is rotatably connected to the support base and is used for fiberglass winding; the metal component is installed on the ceramic wheel and rotates with the rotation of the ceramic wheel; the metal component has multiple clearance holes arranged along the annular direction of the metal component; the metal induction switch is installed on the support base and is used for sensing... A metal component rotates with the ceramic wheel to determine the rotational state of the ceramic wheel. A mandrel is installed on the frame, with a central through-hole. Fiberglass, fed by multiple ceramic wheel modules, is wound around the surface of the mandrel in a circular direction. When the metal component rotates, a metal induction switch continuously senses the metal component and outputs a sensing signal. When the metal induction switch is positioned relative to the clearance hole, the metal induction switch cannot sense the metal, causing the sensing signal to be interrupted. This determines the interruption state of the fiberglass, enabling autonomous identification of broken wires. This avoids relying on human visual identification of broken wires, prevents the frequent failure to detect broken wires in a timely manner, and reduces product weight issues. It also helps reduce labor costs and ensures the effectiveness of the fiberglass winding device in identifying broken wires. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0034] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.

[0035] Figure 1 A schematic diagram of a fiberglass winding apparatus according to an embodiment of this application is shown.

[0036] Figure 2 A schematic diagram of a ceramic wheel module of a glass fiber winding device according to an embodiment of this application is shown.

[0037] Figure 3 A cross-sectional view of a ceramic wheel module of a glass fiber winding device according to an embodiment of this application is shown.

[0038] Figure 4An exploded view of the ceramic wheel module of a fiberglass winding device according to an embodiment of this application is shown.

[0039] Figure label:

[0040] 10. Rack;

[0041] 20. Mounting base;

[0042] 30. Rotating sleeve; 30a. Central through hole; 31. Yarn bobbin; 311. First group of yarn bobbins; 312. Second group of yarn bobbins;

[0043] 40. Ceramic wheel module; 41. Support base; 411. Rotating shaft; 412. Ceramic wheel cover; 412a. Receiving groove; 42. Ceramic wheel; 42a. Annular wire groove; 42b. Engaging groove; 43. Metal part; 43a. Clearance hole; 431. Engaging support arm; 44. Metal induction switch; 45. Guide hook; 45a. Through hole;

[0044] 50. Core mold;

[0045] 60. Dipped parts;

[0046] 70. Slip ring. Detailed Implementation

[0047] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0048] Please refer to the attached document. Figures 1-4 This application provides a fiberglass winding device for winding fiberglass onto a core mold 50 and automatically identifying broken wires.

[0049] Please refer to the attached document. Figures 1-4In this embodiment, the fiberglass winding device includes a frame 10, a mounting base 20, a rotating sleeve 30, multiple ceramic wheel modules 40, and a mandrel 50. The mounting base 20 is mounted on the frame 10. The rotating sleeve 30 is rotatably connected to the mounting base 20 and rotates along the axis of the rotating sleeve 30. The rotating sleeve 30 has a central through hole 30a. Multiple ceramic wheel modules 40 are all mounted on the same rotating sleeve 30 and arranged sequentially along the circumferential direction of the rotating sleeve 30. Each ceramic wheel module 40 includes a support base 41, a ceramic wheel 42, a metal part 43, and a metal induction switch 44. The support base 41 is connected to the rotating sleeve 30. The ceramic wheel 42 is rotatably connected to the support base 41 and is used for fiberglass threading. The metal part 43 is mounted on the ceramic wheel 42 and rotates with the rotation of the ceramic wheel 42. The metal part 43 has multiple clearance holes 43a, which are arranged along the annular direction of the metal part 43. The arrangement includes: a metal induction switch 44 mounted on a support base 41, used to sense the metal part 43 rotating with the ceramic wheel 42 to determine the rotation state of the ceramic wheel 42; a core mold 50 mounted on a frame 10, with a central through hole 30a, and glass fiber fed by multiple ceramic wheel modules 40 wound around the surface of the core mold 50 in a circular direction; when the metal part 43 rotates, the metal induction switch 44 continuously senses the metal part 43 and outputs a sensing signal; when the metal induction switch 44 is arranged relative to the clearance hole 43a, the metal induction switch 44 cannot sense the metal, causing the sensing signal to be interrupted, thus determining the interruption state of the glass fiber, achieving autonomous identification of broken wires, avoiding reliance on human visual identification of broken wires, preventing the frequent failure to detect product weight problems that may occur due to broken wires, reducing labor costs, and ensuring the identification effect of broken wires by the glass fiber winding device.

[0050] Please refer to the attached document. Figures 1-4 In this embodiment, the frame 10 serves as a support component for the fiberglass winding device, and the frame 10 is used to support the mounting base 20, the rotating sleeve 30, multiple ceramic wheel modules 40, and the core mold 50.

[0051] Mounting base 20 is disposed on the inner side of frame 10 and mounted on frame 10 so as to fix mounting base 20 on the inner side of frame 10.

[0052] The rotating sleeve 30 is disposed on the outside of the mounting base 20. The rotating sleeve 30 is rotatably connected to the mounting base 20 and rotates along the axis of the rotating sleeve 30 to facilitate adjustment of the position of the rotating sleeve 30 relative to the mounting base 20. The rotating sleeve 30 is provided with a central through hole 30a.

[0053] Multiple ceramic wheel modules 40 are mounted on the same rotating sleeve 30 and arranged sequentially along the circumference of the rotating sleeve 30, so that the multiple ceramic wheel modules 40 rotate with the rotating sleeve 30, thereby facilitating the adjustment of the positions of the multiple ceramic wheel modules 40. Each ceramic wheel module 40 includes a support base 41, a ceramic wheel 42, a metal part 43, and a metal induction switch 44. The support base 41 is connected to the rotating sleeve 30. The ceramic wheel 42 is rotatably connected to the support base 41 to facilitate the adjustment of the position of the ceramic wheel 42 relative to the support base 41. The ceramic wheel 42 is used for fiberglass insertion. The metal part 43 is mounted on the ceramic wheel 42 and rotates with the ceramic wheel 42. The metal part 43 is provided with multiple clearance holes 43a, which are arranged along the annular direction of the metal part 43. The metal induction switch 44 is mounted on the support base 41 and is used to sense the metal part 43 rotating with the ceramic wheel 42 to determine the rotation state of the ceramic wheel 42.

[0054] The core mold 50 is installed on the frame 10. The core mold 50 has a central through hole 30a. Fiberglass fed by multiple ceramic wheel modules 40 is wound around the surface of the core mold 50 in a circular direction. At this time, when the metal part 43 rotates, the metal induction switch 44 continuously senses the metal part 43 and outputs a sensing signal. When the metal induction switch 44 is arranged relative to the clearance hole 43a, the metal induction switch 44 cannot sense the metal, so that the sensing signal is in an interrupted state, so as to determine the interruption state of the fiberglass and realize the autonomous identification of broken wires. This avoids relying on human eyes to identify broken wires, prevents the product weight problem that may be caused by the failure to detect broken wires in time, helps to reduce labor costs, and ensures the identification effect of broken wires by the fiberglass winding device.

[0055] Please refer to the attached document. Figures 1-4 In this embodiment, a metal induction switch 44 is disposed on one side of a metal component 43, with the sensing end of the metal induction switch 44 facing the metal component 43. This allows the metal induction switch 44 to sense the metal component 43. The metal component 43 is fixedly connected to a ceramic wheel 42 and is located on the side of the ceramic wheel 42 facing the metal induction switch 44, so that the metal component 43 rotates with the rotation of the ceramic wheel 42, thereby facilitating the adjustment of the position of the metal component 43. The metal component 43 is sheet-shaped, and the clearance hole 43a is circular or elongated. The diameter of the clearance hole 43a is larger than the diameter of the sensing end of the metal induction switch 44, avoiding deviation of the sensing end of the metal induction switch 44. When the sensing end of the metal induction switch 44 is arranged relative to the clearance hole 43a, the sensing signal is interrupted to determine the interruption state of the fiberglass, thereby achieving autonomous identification of broken wires. This avoids relying on human eyes to identify broken wires, prevents the frequent failure to detect product weight problems that may occur due to broken wires, helps reduce labor costs, and ensures the identification effect of broken wires by the fiberglass winding device. When the fiberglass thread breaks, the system sends a command to stop operation and provides an audible and visual alarm to prompt the operator to handle the situation promptly, ensuring product quality and avoiding waste of raw materials and labor.

[0056] In this embodiment, the support base 41 is provided with a rotating shaft 411; the ceramic wheel 42 is rotatably sleeved on the rotating shaft 411 and rotates relative to the rotating shaft 411, so that the ceramic wheel 42 can rotate relative to the support base 41 through the rotating shaft 411, ensuring the rotation effect of the ceramic wheel 42; the outer surface of the ceramic wheel 42 is provided with an annular wire groove 42a, which is used for glass fiber to pass through; so that the glass fiber can pass through the space of the annular wire groove 42a to pass through the ceramic wheel 42; the rotating shaft 411 is provided with a limiting part, which is located outside the ceramic wheel 42, to restrict the ceramic wheel 42 from disengaging from the rotating shaft 411, ensuring the position of the ceramic wheel 42 relative to the rotating shaft 411.

[0057] In this embodiment, the support base 41 is provided with a ceramic wheel cover 412; the ceramic wheel cover 412 is arranged in a ring and forms a receiving groove 412a; the metal induction switch 44 passes through the support base 41 and the ceramic wheel cover 412, and the sensing end of the metal induction switch 44 is located in the receiving groove 412a; so that the sensing end of the metal induction switch 44 extends into the receiving groove 412a, the metal part 43 is engaged with the ceramic wheel 42 and fits against the side wall of the ceramic wheel 42, and is received in the receiving groove 412a; the sensing end of the metal induction switch 44 and the metal part 43 are in the same receiving groove 412a, so that the sensing end of the metal induction switch 44 faces the metal part 43, thereby facilitating the sensing end of the metal induction switch 44 to sense the metal part 43.

[0058] In this embodiment, the ceramic wheel 42 has a locking groove 42b on the side wall facing the metal part 43; the metal part 43 has a locking arm 431, which is sleeved in the locking groove 42b and engaged with the locking groove 42b, so that the metal part 43 can be engaged with the ceramic wheel 42 through the engagement groove 42b and the locking arm 431, so that the metal part 43 is fixedly connected to the ceramic wheel 42, ensuring that the metal part 43 is stationary relative to the ceramic wheel 42.

[0059] Please refer to the attached document. Figures 1-4In this embodiment, each ceramic wheel module 40 further includes multiple guide hooks 45, all mounted on the same support base 41 and distributed around the ceramic wheel 42. The guide hooks 45 are arranged in an array along a circumferential or square direction. Each guide hook 45 has a through hole 45a for threading glass fibers. The glass fibers pass through the through holes 45a and enter the annular guide groove 42a of the ceramic wheel 42, causing the ceramic wheel 42 to rotate. During this process, continuous glass fibers sequentially pass through the through holes 45a and around the guide groove. In normal production, the tension from the forward-pushing glass fibers drives the ceramic guide wheel to rotate continuously. The ceramic guide wheel and the metal sensing plate are coaxially connected, so the metal sensing plate rotates synchronously with the ceramic guide wheel. Optionally, the multiple guide hooks 45 and the ceramic wheel 42 are detachably connected to the support base 41 for easy daily cleaning and replacement.

[0060] In this embodiment, the rotating sleeve 30 is connected to a plurality of yarn tubes 31, which are arranged along the annular direction of the rotating sleeve 30. Each yarn tube 31 is arranged in a corresponding manner with the corresponding ceramic wheel module 40. The glass fiber output from the yarn tube 31 passes through the corresponding ceramic wheel module 40 so that the glass fiber output from the yarn tube 31 passes through the hole 45a and the annular wire groove 42a in sequence to the core mold 50.

[0061] In this embodiment, two adjacent yarn bobbins 31 are staggered along the annular direction of the rotating sleeve 30; a portion of the yarn bobbins 31 form a first group of yarn bobbins 311; the remaining portion of the yarn bobbins 31 forms a second group of yarn bobbins 312; the annular path formed by the second group of yarn bobbins 312 is arranged concentrically with the annular path corresponding to the first group of yarn bobbins 311, so as to increase the number of yarn bobbins 31 and avoid interference between the first group of yarn bobbins 311 and the second group of yarn bobbins 312.

[0062] In this embodiment, multiple ceramic wheel modules 40 are arranged to form a circular path of equal diameter; the mandrel 50 is located at the center of this circular path, so that the multiple ceramic wheel modules 40 can fully utilize the outer peripheral space of the mandrel 50. The fiberglass winding device also includes an impregnation element 60, which is located between the multiple ceramic wheel modules 40 and the mandrel 50. The fiberglass output from the ceramic wheel modules 40 enters the impregnation element 60 and is impregnated in the impregnation element 60. The fiberglass output from the impregnation element 60 is then wound sequentially onto the surface of the mandrel 50, so that the impregnated fiberglass is wound onto the surface of the mandrel 50, thereby increasing the strength and hardness of the fiberglass, improving its corrosion resistance, water tightness and waterproofness, and improving its electrical insulation performance.

[0063] In this embodiment of the application, the fiberglass winding device further includes a current collector ring 70, which is located on the side of the rotating sleeve 30 facing away from the impregnated part 60. The current collector ring 70 is installed on the rotating sleeve 30 and supplies power to the metal induction switch 44. The current collector ring 70 is used to concentrate and guide the current to ensure that the current can flow smoothly from the power source to the metal induction switch 44, thus ensuring the power of the metal induction switch 44.

[0064] Optionally, the fiberglass winding device also includes a motor and a transmission module. The motor is connected to the mounting base 20, one end of the transmission module is connected to the output end of the motor, and the other end of the transmission module is connected to the rotating sleeve 30, driving the rotating sleeve 30 to rotate. Optionally, the transmission module is a gear transmission module.

[0065] Compared with the prior art, the beneficial effects of this utility model are:

[0066] This utility model provides a fiberglass winding device. A mounting base 20 is mounted on a frame 10. A rotating sleeve 30 is rotatably connected to the mounting base 20 and rotates along the axis of the rotating sleeve 30. The rotating sleeve 30 has a central through hole 30a. Multiple ceramic wheel modules 40 are mounted on the same rotating sleeve 30 and arranged sequentially along the circumference of the rotating sleeve 30. Each ceramic wheel module 40 includes a support base 41, a ceramic wheel 42, a metal part 43, and a metal induction switch 44. The support base 41 is connected to the rotating sleeve 30. The ceramic wheel 42 is rotatably connected to the support base 41 and is used for fiberglass threading. The metal part 43 is mounted on the ceramic wheel 42 and rotates with the rotation of the ceramic wheel 42. The metal part 43 has multiple clearance holes 43a arranged along the annular direction of the metal part 43. The metal induction switch 44 is mounted on the support base. 41. The metal induction switch 44 is used to sense the metal part 43 rotating with the ceramic wheel 42 to determine the rotation state of the ceramic wheel 42. The core mold 50 is installed on the frame 10 and has a central through hole 30a. The glass fiber conveyed by multiple ceramic wheel modules 40 is wound around the surface of the core mold 50 in a circular direction. At this time, when the metal part 43 rotates, the metal induction switch 44 continuously senses the metal part 43 and outputs a sensing signal. When the metal induction switch 44 is arranged relative to the clearance hole 43a, the metal induction switch 44 cannot sense the metal, so that the sensing signal is in an interrupted state to determine the interruption state of the glass fiber, so as to realize the autonomous identification of broken wires, avoid relying on human eyes to identify broken wires, prevent the product weight problem that may be caused by the failure to detect broken wires in time, reduce labor costs, and ensure the identification effect of broken wires by the glass fiber winding device.

[0067] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0068] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more features.

[0069] This document uses specific examples to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the methods and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.

Claims

1. A fiberglass winding device, characterized in that, include: frame; Mounting bracket, for mounting onto the rack; A rotating sleeve is rotatably connected to the mounting base and rotates along the axis of the rotating sleeve; the rotating sleeve is provided with a central through hole; Multiple ceramic wheel modules are mounted on the same rotating sleeve and arranged sequentially along the circumference of the rotating sleeve. Each ceramic wheel module includes a support base, a ceramic wheel, a metal component, and a metal induction switch. The support base is connected to the rotating sleeve. The ceramic wheel is rotatably connected to the support base and is used for threading glass fibers. The metal component is mounted on the ceramic wheel and rotates with the ceramic wheel. The metal component has multiple clearance holes arranged along the annular direction of the metal component. The metal induction switch is mounted on the support base and is used to sense the metal component rotating with the ceramic wheel to determine the rotational state of the ceramic wheel. A core mold is installed on the frame, and the core mold has a central through hole. Glass fiber conveyed by multiple ceramic wheel modules is wound around the surface of the core mold in a circumferential direction. At this time, when the metal part rotates, the metal sensing switch continuously senses the metal part and outputs a sensing signal. When the metal sensing switch is arranged relative to the clearance hole, the metal sensing switch cannot sense the metal, so that the sensing signal is in an interrupted state to determine the interruption state of the glass fiber.

2. The fiberglass winding device according to claim 1, characterized in that, The metal sensor switch is disposed on one side of the metal component, with the sensing end of the metal sensor switch facing the metal component; The metal part is fixedly connected to the ceramic wheel and is located on the side of the ceramic wheel facing the metal induction switch; the metal part is sheet-shaped and the clearance hole is circular or elongated.

3. The fiberglass winding device according to claim 2, characterized in that, The support base is provided with a rotating shaft; the ceramic wheel is rotatably sleeved on the rotating shaft and rotates relative to the rotating shaft; the outer surface of the ceramic wheel is provided with an annular wire groove for fiberglass to be threaded through. The rotating shaft is provided with a limiting part, which is located on the outside of the ceramic wheel to prevent the ceramic wheel from detaching from the rotating shaft.

4. The fiberglass winding device according to claim 3, characterized in that, The support base is equipped with a ceramic wheel cover; The ceramic wheel covers are arranged in a ring shape and form a receiving groove; The metal induction switch passes through the support base and the ceramic wheel cover, and the sensing end of the metal induction switch is located in the receiving groove; The metal component is engaged with the ceramic wheel, adheres to the side wall of the ceramic wheel, and is housed in the receiving groove; the sensing end of the metal induction switch and the metal component are located in the same receiving groove.

5. The fiberglass winding device according to claim 4, characterized in that, The ceramic wheel has a locking groove on its side wall facing the metal part; The metal part is provided with a locking arm, which is sleeved in the locking groove and engaged with the locking groove, so that the metal part is fixedly connected to the ceramic wheel.

6. The fiberglass winding device according to claim 4, characterized in that, Each of the ceramic wheel modules also includes multiple guide hooks, all of which are installed on the same support base and distributed around the ceramic wheel; the multiple guide hooks are arranged in an array along the circumferential direction or in a square direction. Each of the guide hooks is provided with a through hole for fiberglass to be threaded through; Fiberglass is threaded through each of the holes and enters the annular guide groove of the ceramic wheel, driving the ceramic wheel to rotate.

7. The fiberglass winding device according to claim 1, characterized in that, The rotating sleeve is connected to multiple yarn bobbins, which are arranged along the annular direction of the rotating sleeve. Each yarn bobbin is arranged in correspondence with the corresponding ceramic wheel module, and the glass fiber output from the yarn bobbin passes through the corresponding ceramic wheel module.

8. The fiberglass winding device according to claim 7, characterized in that, The two adjacent yarn bobbins are staggered along the annular direction of the rotating sleeve; A portion of the yarn bobbins forms a first group of yarn bobbins; the remaining portion of the yarn bobbins forms a second group of yarn bobbins; The circular path formed by the second group of yarn bobbins is arranged concentrically with the circular path corresponding to the first group of yarn bobbins.

9. The fiberglass winding device according to claim 1, characterized in that, Multiple ceramic wheel modules are arranged to form a circular path of equal diameter; The core mold is located at the center of the circular path; The fiberglass winding device also includes an impregnation element, which is located between the plurality of ceramic wheel modules and the mandrel. Fiberglass output from the ceramic wheel modules enters the impregnation element and is impregnated in the impregnation element. Fiberglass output from the impregnation element is then sequentially wound onto the surface of the mandrel.

10. The fiberglass winding device according to claim 9, characterized in that, The fiberglass winding device also includes a collector ring, which is located on the side of the rotating sleeve facing away from the impregnated part; The slip ring is mounted on the rotating sleeve and supplies power to the metal induction switch.