Ton bag shaping and stacking all-in-one machine

Abstract

This utility model discloses an integrated machine for shaping and stacking ton bags, relating to the technical field of ton bag shaping devices. The utility model includes a conveyor, with a mounting frame fixedly connected to its outer wall. A second mounting frame is fixedly connected to the outer wall of the conveyor near the mounting frame. An adjustment mechanism is provided on the outer wall of the mounting frame. This adjustment mechanism includes several conveyors and several fixed rods, the outer walls of which are fixedly connected to the bottom outer wall of the mounting frame. This utility model utilizes a worm gear on a rotating shaft. When the equipment is needed, rotating the worm gear causes the worm wheel to rotate, which in turn rotates the rotating shaft. The rotation of the rotating shaft simultaneously causes multiple racks to slide on limit blocks. The rack movement causes the limit rods to slide within the arc-shaped grooves. This allows for adjustment of the ton bag's position before compaction and stacking, ensuring accurate delivery directly below the stacking device.

Description

Technical Field

[0001] This utility model belongs to the technical field of ton bag shaping devices, and in particular relates to an integrated machine for ton bag shaping and stacking. Background Technology

[0002] According to the published patent CN218877811U, a manual / automatic integrated precipitated silica ton bag pressing and shaping machine includes a base plate. Support columns are fixed at the four corners of the upper end of the base plate. Guide columns are provided at the upper ends of the support columns, and movable pressure plates are provided on the surfaces of the guide columns. A cylinder connection assembly is provided at the top center of the movable pressure plate. This device can easily connect the cylinder to the movable pressure plate, improving the convenience of equipment use, reducing installation difficulty, and increasing work efficiency. Furthermore, the overall structure of the equipment is simple, with low manufacturing and maintenance costs, and it has a good pressing and shaping effect on precipitated silica ton bags. However, it still has the following shortcomings:

[0003] The above-mentioned equipment simply compacts and stacks the ton bags. However, before compacting and stacking the ton bags, the position of the ton bags is not fixed, which may cause the ton bags to not be accurately placed under the stacking device. This may reduce the subsequent stacking quality or even make stacking impossible. Therefore, we have proposed an integrated ton bag shaping and stacking machine. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated machine for shaping and stacking ton bags. Through the adjustment mechanism and auxiliary mechanism, it solves the problem that when existing equipment is used, it simply compacts and stacks the ton bags. However, before the ton bags are compacted and stacked, the position of the ton bags is not fixed, which may cause the ton bags to not be accurately placed under the stacking device. This may reduce the subsequent stacking quality or even make stacking impossible.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a ton bag shaping and stacking integrated machine, including a conveyor, an installation frame is fixedly connected to the outer wall of the conveyor, an installation frame two is fixedly connected to the outer wall of the conveyor near the installation frame, and an adjustment mechanism is provided on the outer wall of the installation frame;

[0007] The adjusting mechanism includes several conveyors, and the outer walls of several fixed rods are fixedly connected to the bottom outer wall of the mounting frame. A baffle is rotatably connected to the outer wall of each fixed rod. An arc-shaped groove is formed on the inner wall of the baffle. A limit rod is slidably connected to the inner wall of the arc-shaped groove. Several arc-shaped grooves are formed on the inner wall of the mounting frame near the limit rod. The inner wall of the arc-shaped grooves is slidably connected to the outer wall of the limit rod. A rotating shaft is rotatably connected to the central axis of the top outer wall of the mounting frame. A worm gear is fixedly connected to the outer wall of the rotating shaft. A gear is fixedly connected to the outer wall of the rotating shaft away from the worm gear. A rack is rotatably connected to the outer wall of the limit rod.

[0008] Furthermore, the outer wall of the rack meshes with the outer wall of the gear, the inner wall of the rack has a limiting groove, the inner wall of the limiting groove is slidably connected to a limiting block, the outer walls of several limiting blocks are fixedly connected to the top outer wall of the mounting frame, the inner wall of the mounting frame is rotatably connected to a worm, the outer wall of the worm meshes with the outer wall of the worm wheel, and the outer wall of the second mounting frame is provided with an auxiliary mechanism.

[0009] Furthermore, the auxiliary mechanism includes a hydraulic rod, the outer wall of which is fixedly connected to the outer wall of the mounting bracket two.

[0010] Furthermore, a pressure plate is fixedly connected to the bottom output end of the hydraulic rod, and several sliding grooves are provided on the inner wall of the second mounting bracket.

[0011] Furthermore, the inner wall of the slide groove is slidably connected with a plurality of sliders, and the inner wall of each slider is threadedly connected with a threaded rod, the outer wall of which is rotatably connected to the inner wall of the mounting bracket two.

[0012] Furthermore, a number of self-locking motors are fixedly connected to the outer walls of the threaded rods located at the upper end, and the outer walls of the self-locking motors are fixedly connected to the outer wall of the mounting bracket two. A gear two is fixedly connected to the outer wall of the threaded rod near the self-locking motor.

[0013] Furthermore, the inner wall of the slider is rotatably connected to a second limiting shaft, and the outer wall of the second limiting shaft is fixedly connected to a connecting rod.

[0014] Furthermore, a third limiting shaft is fixedly connected to the inner wall of the end of the connecting rod away from the second limiting shaft, and an auxiliary baffle is rotatably connected to the outer wall of the third limiting shaft.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model incorporates a worm gear on a rotating shaft. When the equipment is in use, rotating the worm causes the worm gear to rotate, which in turn rotates the rotating shaft. This rotation simultaneously causes multiple racks to slide on the limiting blocks. The rack movement causes the limiting rods to slide within the arc-shaped groove. The limiting rods then cause the baffles to rotate around the fixed rod. When the limiting rods move closer together, they also cause the baffles to move closer together. This allows the position of the ton bags to be adjusted before compacting and stacking the metal powder ton bags, ensuring that they are accurately conveyed directly below the stacking device for stacking operations. This improves the quality of the finished product after stacking.

[0017] 2. This utility model incorporates a slider on the threaded rod. Before stacking the bags, the self-locking motor is activated. The rotation of the self-locking motor drives the upper threaded rod to rotate, causing the upper gear two to rotate. Since the upper and lower gear two mesh with each other, the rotation of the upper gear two drives the lower gear two to rotate, causing the lower threaded rod to rotate. Because the thread grooves of the threaded rod are identical, the rotation of the upper and lower gear two can drive the upper and lower threaded rods to rotate in opposite directions. This achieves the goal of limiting the position of the ton bags when stacking them, preventing the ton bags from tipping over during compaction and stacking, which would reduce stacking efficiency or even cause stacking failure.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a cross-sectional view of the adjustment mechanism of this utility model;

[0022] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0023] Figure 4 This is a schematic diagram of the internal structure of this utility model;

[0024] Figure 5 This is a cross-sectional view of the overall structure of this utility model.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Conveyor; 101. Mounting frame; 102. Mounting frame two; 2. Adjustment mechanism; 201. Fixed rod; 202. Baffle; 203. Arc groove; 204. Arc groove two; 205. Limiting rod; 206. Rotating shaft; 207. Worm gear; 208. Gear; 209. Rack; 210. Limiting groove; 211. Worm; 212. Limiting block; 3. Auxiliary mechanism; 301. Hydraulic rod; 302. Pressure plate; 303. Slide groove; 304. Sliding block; 305. Threaded rod; 306. Self-locking motor; 307. Gear two; 308. Limiting shaft two; 309. Connecting rod; 310. Limiting shaft three; 311. Auxiliary baffle. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-5 As shown, this utility model is a ton bag shaping and stacking integrated machine, including a conveyor 1. An installation frame 101 is fixedly connected to the outer wall of the conveyor 1. An installation frame 2 102 is fixedly connected to the outer wall of the conveyor 1 near the installation frame 101. An adjustment mechanism 2 is provided on the outer wall of the installation frame 101. The position of the hydraulic rod 301 can be fixed by the installation frame 2 102 to prevent it from falling off.

[0029] The adjusting mechanism 2 includes several conveyors 1 (209), and the outer walls of several fixed rods 201 are fixedly connected to the bottom outer wall of the mounting frame 101. A baffle 202 is rotatably connected to the outer wall of the fixed rods 201. An arc-shaped groove 203 is formed on the inner wall of the baffle 202. The arc-shaped groove 203 prevents the baffle 202 from jamming during rotation and prevents the limit rod 205 from properly driving the baffle 202. The limit rod 205 is slidably connected to the inner wall of the arc-shaped groove 203. Several arc-shaped grooves 204 are formed on the inner wall of the mounting frame 101 near the limit rod 205. The inner walls of the arc-shaped grooves 204 are connected to the limit rod 205. The outer wall of the positioning rod 205 is slidably connected, and the arc groove 204 can limit the movement trajectory of the positioning rod 205, so that it can only move linearly along the direction of the arc groove 204 within the arc groove 204. A rotating shaft 206 is rotatably connected to the central axis of the top outer wall of the mounting bracket 101. A worm gear 207 is fixedly connected to the outer wall of the rotating shaft 206. A gear 208 is fixedly connected to the outer wall of the end of the rotating shaft 206 away from the worm gear 207. A rack 209 is rotatably connected to the outer wall of the positioning rod 205. Since the rack 209 and the gear 208 mesh with each other, the rack 209 can drive the gear 208 to move when it rotates.

[0030] The outer wall of the rack 209 meshes with the outer wall of the gear 208. A limiting groove 210 is formed on the inner wall of the rack 209. A limiting block 212 is slidably connected to the inner wall of the limiting groove 210. The outer walls of several limiting blocks 212 are fixedly connected to the top outer wall of the mounting frame 101. Through the limiting blocks 212, which slide within the limiting groove 210, the movement trajectory of the rack 209 can be limited, and the rack 209 can be prevented from falling off. A worm 211 is rotatably connected to the inner wall of the mounting frame 101. The outer wall of the worm 211 meshes with the outer wall of the worm wheel 207. An auxiliary mechanism 3 is provided on the outer wall of the mounting frame 102. The auxiliary mechanism 3 includes a hydraulic rod 301. When the user starts the hydraulic rod 301, the hydraulic rod 301 extends and can drive the pressure plate 302 to press down, thereby compacting the metal powder ton bag conveyed on the conveyor 1. The outer wall of the hydraulic rod 301 is fixedly connected to the outer wall of the mounting frame 102. The bottom output end of the hydraulic rod 301 is fixedly connected to the pressure plate 302. The inner wall of the mounting frame 102 is provided with several sliding grooves 303. Several sliders 304 are slidably connected to the inner wall of the sliding grooves 303. The sliding grooves 303 can limit the movement trajectory of the sliders 304 and make the movement of the sliders 304 more stable.

[0031] Several sliders 304 have threaded rods 305 threadedly connected to their inner walls. The outer walls of the threaded rods 305 are rotatably connected to the inner wall of the mounting bracket 102. Several self-locking motors 306 are fixedly connected to the outer walls of the upper threaded rods 305. The threaded rods 305 can transmit power to the sliders 304. When the self-locking motors 306 are activated, their rotation drives the threaded rods 305 to rotate, which in turn drives the sliders 304 to move. The outer walls of the self-locking motors 306 are fixedly connected to the outer wall of the mounting bracket 102. The end of the threaded rod 305 closest to the self-locking motor 306... Gear 2 307 is fixedly connected to the outer wall. Limiting shaft 2 308 is rotatably connected to the inner wall of slider 304. Limiting shaft 2 308 can limit the movement trajectory of connecting rod 309 and prevent connecting rod 309 from falling off. Connecting rod 309 is fixedly connected to the outer wall of limiting shaft 2 308. Limiting shaft 310 is fixedly connected to the inner wall of the end of connecting rod 309 away from limiting shaft 2 308. Auxiliary baffle 311 is rotatably connected to the outer wall of limiting shaft 310. When the auxiliary baffle 311 is close to the outer wall of the ton bag, the ton bag can be kept square when it is subsequently pressed, which improves the shaping quality of the device.

[0032] One specific application of this embodiment is:

[0033] When the equipment is needed, the ton bag containing the metal powder is placed on conveyor 1 for transport. When the ton bag is directly under the pressure plate 302, conveyor 1 is turned off, and then hydraulic rod 301 is activated. The hydraulic rod 301 presses down, which drives the pressure plate 302 to press down, compacting and stacking the ton bag. After stacking, conveyor 1 is restarted to transport the ton bag out. Before stacking, the worm gear 211 is rotated. The rotation of the worm gear 211 drives the worm wheel 207 to rotate, which in turn drives the rotating shaft 206 to rotate. The movement of the racks 209 can simultaneously drive multiple racks 209 to slide on the limiting block 212. The movement of the racks 209 can drive the limiting rods 205 to slide within the arc-shaped groove 204. The movement of the limiting rods 205 can drive the baffles 202 to rotate around the fixed rod 201. When the limiting rods 205 approach each other, they can drive the baffles 202 to approach each other, thereby adjusting the position of the ton bags on the conveyor 1 so that they can be conveyed in the middle of the conveyor 1, so that the ton bags can be accurately conveyed to the bottom of the pressure plate 302. Before compaction and stacking, the self-locking motor 306 is started. The rotation of the self-locking motor 306 drives the upper threaded rod 305 to rotate, causing the upper gear 307 to rotate. Since the upper and lower gears 307 mesh with each other, the rotation of the upper gear 307 drives the lower gear 307 to rotate, causing the lower threaded rod 305 to rotate. Because the thread grooves of the threaded rods 305 are identical, the rotation of the upper and lower gears 307 can respectively drive the upper and lower threaded rods 305 to rotate in opposite directions. The movement of the slider 304 on both sides can cause the sliders 304 to slide in opposite directions within the groove 303. When the slider 304 moves, it can cause the limiting shaft 308 to move, which in turn causes the connecting rod 309 to move. When the connecting rod 309 moves, it can cause the limiting shaft 310 to move, which in turn causes the auxiliary baffle 311 to move. When the auxiliary baffles 311 on both sides gradually move towards the middle and press against the outer wall of the ton bag, the self-locking motor 306 is rotated at a certain angle to apply pressure, which can limit the position of the ton bag and prevent it from tipping over when it is compacted and stacked.

[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A ton bag shaping and stacking integrated machine, including a conveyor (1), characterized in that: The outer wall of the conveyor (1) is fixedly connected to a mounting frame (101), and the outer wall of the conveyor (1) near the mounting frame (101) is fixedly connected to a second mounting frame (102). The outer wall of the mounting frame (101) is provided with an adjustment mechanism (2). The adjusting mechanism (2) includes several 209 conveyors (1), and the outer walls of several fixed rods (201) are fixedly connected to the bottom outer wall of the mounting frame (101). The outer walls of the fixed rods (201) are rotatably connected to baffles (202). The inner walls of the baffles (202) are provided with arc-shaped grooves (203). The inner walls of the arc-shaped grooves (203) are slidably connected to limit rods (205). The inner walls of the mounting frame (101) near the limit rods (205) are provided with several A second arc-shaped groove (204) is provided, the inner wall of which is slidably connected to the outer wall of the limiting rod (205). A rotating shaft (206) is rotatably connected to the central axis of the top outer wall of the mounting bracket (101). A worm gear (207) is fixedly connected to the outer wall of the rotating shaft (206). A gear (208) is fixedly connected to the outer wall of the end of the rotating shaft (206) away from the worm gear (207). A rack (209) is rotatably connected to the outer wall of the limiting rod (205).

2. The ton bag shaping and stacking integrated machine according to claim 1, characterized in that, The outer wall of the rack (209) meshes with the outer wall of the gear (208). The inner wall of the rack (209) is provided with a limiting groove (210). The inner wall of the limiting groove (210) is slidably connected to a limiting block (212). The outer walls of several limiting blocks (212) are fixedly connected to the top outer wall of the mounting frame (101). The inner wall of the mounting frame (101) is rotatably connected to a worm (211). The outer wall of the worm (211) meshes with the outer wall of the worm wheel (207). The outer wall of the second mounting frame (102) is provided with an auxiliary mechanism (3).

3. The ton bag shaping and stacking integrated machine according to claim 2, characterized in that, The auxiliary mechanism (3) includes a hydraulic rod (301), the outer wall of which is fixedly connected to the outer wall of the mounting bracket (102).

4. The ton bag shaping and stacking integrated machine according to claim 3, characterized in that, The bottom output end of the hydraulic rod (301) is fixedly connected to a pressure plate (302), and the inner wall of the mounting bracket (102) is provided with several sliding grooves (303).

5. The ton bag shaping and stacking integrated machine according to claim 4, characterized in that, The inner wall of the slide groove (303) is slidably connected to a plurality of sliders (304), and the inner wall of each slider (304) is threadedly connected to a threaded rod (305). The outer wall of the threaded rod (305) is rotatably connected to the inner wall of the mounting bracket (102).

6. The ton bag shaping and stacking integrated machine according to claim 5, characterized in that, A number of self-locking motors (306) are fixedly connected to the outer walls of the threaded rods (305) located at the upper end. The outer walls of the self-locking motors (306) are fixedly connected to the outer walls of the mounting bracket (102). A gear (307) is fixedly connected to the outer wall of the threaded rod (305) near the self-locking motor (306).

7. The ton bag shaping and stacking integrated machine according to claim 6, characterized in that, The inner wall of the slider (304) is rotatably connected to a second limiting shaft (308), and the outer wall of the second limiting shaft (308) is fixedly connected to a connecting rod (309).

8. The ton bag shaping and stacking integrated machine according to claim 7, characterized in that, The inner wall of the end of the connecting rod (309) away from the second limiting shaft (308) is fixedly connected to the third limiting shaft (310), and the outer wall of the third limiting shaft (310) is rotatably connected to the auxiliary baffle (311).

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