A dust-proof fabric device for a dry pellet fabric system

Abstract

This utility model discloses a dust-proof fabric spreading device for a dry granule spreading system, including a spreading machine housing. The spreading machine housing is equipped with a feed pipe, a distributing head, a first drive mechanism, and a dust suction pipe. The feed pipe is connected to the distributing head. Inside the spreading machine housing are a transfer hopper, a spreading belt, a second drive motor, a screen assembly, a waste material recovery belt, and a third drive motor. The transfer hopper is located below the distributing head, the spreading belt is located below the transfer hopper, the screen assembly is located below the output end of the spreading belt, and the waste material recovery belt is located below the screen assembly. This dust-proof fabric spreading device for the dry granule spreading system has the advantages of compact structure and good dust-proof effect, effectively improving product quality and preventing dust from polluting the working environment and harming human health.

Description

Technical Field

[0001] This utility model relates to the field of dry pellet fabrication machine technology, specifically to a dust-proof fabrication device for a dry pellet fabrication system. Background Technology

[0002] As people's living standards continue to improve, their demands for home decoration are increasing. To meet these demands for personalization and variety in ceramic tiles, current technology involves first using an inkjet printer to print patterns, then applying adhesive according to the pattern texture, and finally using a dry granule glaze applicator to apply dry granules to the surface of the ceramic tile to enhance its decorative effect. However, during the dry granule application process, fine dust particles disperse and float in the air, easily adhering to the ceramic tile surface and affecting product quality. Furthermore, the dust pollutes the working environment and can harm workers' health. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a dust-proof cloth device for a dry granular cloth system that has a compact structure, good dust-proof effect, can effectively improve product quality, and prevent dust from flying and polluting the working environment and harming human health.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A dust-proof fabric device for a dry granule fabric system includes a fabric machine housing. The fabric machine housing is equipped with a feed pipe, a distribution head, a first drive mechanism for reciprocating the distribution head, and a dust suction pipe. The feed pipe is connected to the distribution head. Inside the fabric machine housing are a transfer hopper, a fabric belt, a second drive motor for rotating the fabric belt, a screen assembly, a waste material recovery belt, and a third drive motor for rotating the waste material recovery belt. The transfer hopper is located below the distribution head, the fabric belt is located below the transfer hopper, the screen assembly is located below the output end of the fabric belt, and the waste material recovery belt is located below the screen assembly.

[0006] As a further improvement to the above technical solution:

[0007] The fabric feeding machine housing has a conveying through hole for the belt conveyor to pass through. The screen assembly is located above the conveying surface of the belt conveyor, and the waste material recycling belt is located below the conveying surface of the belt conveyor.

[0008] The fabric making machine housing is provided with a negative pressure connection port, which is connected to a negative pressure generator through a connecting hose to create negative pressure inside the fabric making machine housing.

[0009] The first driving mechanism includes a first driving motor, a driving synchronous pulley, a driven synchronous pulley, a synchronous belt, and a movable seat. The movable seat is fixedly connected to the synchronous belt, and the material distribution head is fixedly connected to the movable seat.

[0010] The suction pipe is connected to the negative pressure generator via a connecting hose, so that negative pressure is generated within the moving range of the dispensing head.

[0011] The output end of the fabric belt is equipped with a scraper.

[0012] The screen assembly includes an upper screen, a lower screen, and a vibrator.

[0013] The output end of the waste material recycling belt is equipped with a guide cover.

[0014] The fabric making machine housing is equipped with several sets of observation windows.

[0015] Compared with the prior art, the advantages of this utility model are:

[0016] The dust-proof spreading device of this utility model's dry granule spreading system includes a spreading machine housing, on which are installed a feeding pipe, a distributing head, and a dust suction pipe. Inside the spreading machine housing are a transfer hopper, a spreading belt, a screen assembly, and a residual material recovery belt. The feeding pipe and the distributing head feed material into the transfer hopper. A first driving mechanism drives the distributing head to move back and forth, allowing the dry granules to be spread along the width of the ceramic tile. The dry granules in the transfer hopper are spread onto the surface of the ceramic tile via the spreading belt and the screen assembly. The dust generated during the spreading process is confined to the internal space of the spreading machine housing. The dust raised during the feeding and spreading processes is sucked away by the dust suction pipe at the feeding port, preventing dust from adhering to the surface of the ceramic tile and affecting product quality. It also prevents dust from flying and polluting the working environment and harming human health. It has the advantages of compact structure and good dust-proof effect, and can effectively improve product quality. Attached Figure Description

[0017] Figure 1 A schematic diagram of the assembly of the dust-proof cloth device and the belt conveyor device.

[0018] Figure 2 A schematic diagram of the structure of the dust-proof cloth device.

[0019] Figure 3 A schematic diagram of the internal structure of the dust-proof cloth device.

[0020] Figure 4 This is a schematic diagram of the material distribution head and the dust suction pipe.

[0021] Figure 5 This is a structural diagram of the transfer bucket, the fabric conveyor belt, the screen assembly, and the waste material recovery belt.

[0022] Legend:

[0023] 100. Belt conveyor device; 1. Fabric feeding machine housing; 101. Conveying through hole; 102. Negative pressure connection port; 103. Observation window; 2. Feed pipe; 3. Material distribution head; 4. First drive mechanism; 401. First drive motor; 402. Active synchronous pulley; 403. Driven synchronous pulley; 404. Synchronous belt; 405. Moving seat; 5. Dust suction pipe; 6. Transfer bucket; 7. Fabric feeding belt; 701. Scraper; 8. Second drive motor; 9. Screen assembly; 10. Residual material recovery belt; 1001. Material guide cover; 11. Third drive motor. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0025] like Figures 1 to 5 As shown, the dust-proof fabric device of the dry granule fabric system in this embodiment includes a fabric machine housing 1. The fabric machine housing 1 is provided with a feed pipe 2, a distribution head 3, a first drive mechanism 4 for driving the distribution head 3 to reciprocate, and a dust suction pipe 5. The feed pipe 2 is connected to the distribution head 3. The fabric machine housing 1 is provided with a transfer hopper 6, a fabric belt 7, a second drive motor 8 for driving the fabric belt 7 to rotate, a screen assembly 9, a waste material recovery belt 10, and a third drive motor 11 for driving the waste material recovery belt 10 to rotate. The transfer hopper 6 is located below the distribution head 3, the fabric belt 7 is located below the transfer hopper 6, the screen assembly 9 is located below the output end of the fabric belt 7, and the waste material recovery belt 10 is located below the screen assembly 9. The dust-proof spreading device of this dry granule spreading system includes a spreading machine housing 1, which is equipped with a feed pipe 2, a distributing head 3, and a dust suction pipe 5. Inside the spreading machine housing 1, there is a transfer hopper 6, a spreading belt 7, a screen assembly 9, and a residual material recovery belt 10. The feed pipe 2 and the distributing head 3 feed material into the transfer hopper 6. The distributing head 3 is driven to reciprocate by a first drive mechanism 4, so that the dry granules can be spread along the width of the ceramic tile. The dry granules in the transfer hopper 6 are spread onto the surface of the ceramic tile via the spreading belt 7 and the screen assembly 9. The dust generated during the spreading process is confined to the internal space of the spreading machine housing 1. The dust raised during the feeding and spreading processes is sucked away by the dust suction pipe 5 at the feed inlet, preventing dust from adhering to the surface of the ceramic tile and affecting product quality. It also prevents dust from flying and polluting the working environment and harming human health. It has the advantages of compact structure and good dust prevention effect, and can effectively improve product quality.

[0026] Preferably, the fabric feeding machine housing 1 has a conveying through hole 101 for the belt conveyor 100 to pass through. The screen assembly 9 is located above the conveying surface of the belt conveyor 100, and the waste material recovery belt 10 is located below the conveying surface of the belt conveyor 100. Most of the dry particles after being screened by the screen assembly 9 fall onto the upper surface of the ceramic tile of the belt conveyor 100, and a small portion falls onto the waste material recovery belt 10 for recycling.

[0027] Preferably, the fabric feeding machine housing 1 is provided with a negative pressure connection port 102, which is connected to a negative pressure generator via a connecting hose to create a negative pressure inside the fabric feeding machine housing 1. In this embodiment, during the process of dry particles from the fabric feeding belt 7 falling onto the screen assembly 9 and the dry particles from the screen assembly 9 falling onto the surface of the ceramic tile on the belt conveyor device 100, dust will be generated inside the fabric feeding machine housing 1. By providing a negative pressure connection port 102 on the fabric feeding machine housing 1, and connecting the negative pressure generator (not shown in the figure) to the negative pressure connection port 102 via a connecting hose, a negative pressure is generated inside the fabric feeding machine housing 1, thereby sucking away the flying dust and preventing dust from flying into the working environment through the conveying through-hole 101 and causing pollution.

[0028] Preferably, the first drive mechanism 4 includes a first drive motor 401, a driving synchronous pulley 402, a driven synchronous pulley 403, a synchronous belt 404, and a movable seat 405. The movable seat 405 is fixedly connected to the synchronous belt 404, and the material distribution head 3 is fixedly connected to the movable seat 405. In this embodiment, the first drive mechanism 4 adopts the form of a synchronous belt mechanism, which has the advantages of high motion accuracy, good stability, low cost, and long service life. In other embodiments, the first drive mechanism 4 may also adopt components with reciprocating movement functions such as a gear and rack transmission mechanism, a chain transmission mechanism, or a telescopic cylinder, and is not limited to this embodiment.

[0029] Preferably, the suction pipe 5 is connected to the negative pressure generator via a connecting hose to create a negative pressure within the moving range of the distributing head 3. In this embodiment, when the dry granules in the feed pipe 2 fall into the transfer hopper 6 through the distributing head 3, dust is easily generated during the feeding process. By installing the suction pipe 5 on the fabric distribution machine housing 1, and connecting the negative pressure generator (not shown in the figure) to the suction pipe 5 via a connecting hose, a negative pressure is generated within the moving range of the distributing head 3, thereby sucking away the flying dust and preventing dust from polluting the working environment and causing harm to the workers.

[0030] Preferably, the output end of the fabric belt 7 is provided with a scraper 701, which can scrape the dry particles adhering to the fabric belt 7 onto the screen assembly 9, preventing the dry particles adhering to the fabric belt 7 from falling onto the belt conveyor 100 without passing through the screen assembly 9, thus affecting product quality.

[0031] Preferably, the screen assembly 9 includes an upper screen, a lower screen, and a vibrator. In this embodiment, the screen assembly 9 adopts a double-layer screen structure. The vibrator is used to drive the upper and lower screens to vibrate. After the dry particles on the conveyor belt 7 fall into the upper screen, the vibration breaks up the clumps of dry particles and initially homogenizes them. After the dry particles from the upper screen fall into the lower screen, the vibration further homogenizes them. The dry particles from the lower screen are evenly distributed onto the surface of the ceramic tile on the belt conveyor device 100, effectively improving product quality.

[0032] Preferably, the output end of the waste material recycling belt 10 is provided with a guide cover 1001. In this embodiment, the output end of the guide cover 1001 faces the recycling hopper, and some dry particles from the lower screen will fall onto the waste material recycling belt 10. The fallen dry particles are transported by the waste material recycling belt 10 to the recycling hopper for reuse, which can reduce production costs.

[0033] Preferably, the fabric machine housing 1 is provided with several sets of observation windows 103, which facilitates the staff to observe the fabric working process and understand the equipment operation status through the observation windows 103.

[0034] The above description is merely a preferred embodiment of this utility model, and the protection scope of this utility model is not limited to the above embodiments. For those skilled in the art, improvements and modifications obtained without departing from the technical concept of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A dust-proof fabric device for a dry pellet fabric system, characterized in that, The fabric machine includes a fabric machine housing (1), on which are provided a feed pipe (2), a material distribution head (3), a first drive mechanism (4) for driving the material distribution head (3) to reciprocate, and a dust suction pipe (5). The feed pipe (2) is connected to the material distribution head (3). Inside the fabric machine housing (1) are provided a transfer bucket (6), a fabric belt (7), a second drive motor (8) for driving the fabric belt (7) to rotate, a screen assembly (9), a waste material recovery belt (10), and a third drive motor (11) for driving the waste material recovery belt (10) to rotate. The transfer bucket (6) is located below the material distribution head (3), the fabric belt (7) is located below the transfer bucket (6), the screen assembly (9) is located below the output end of the fabric belt (7), and the waste material recovery belt (10) is located below the screen assembly (9).

2. The dust raising preventing distribution device of the dry granule distribution system according to claim 1, wherein The fabric machine housing (1) has a conveying through hole (101) for the belt conveyor to pass through. The screen assembly (9) is located above the conveying surface of the belt conveyor, and the waste material recycling belt (10) is located below the conveying surface of the belt conveyor.

3. The dusting prevention distribution device of the dry pellet distribution system according to claim 2, wherein The fabric machine housing (1) is provided with a negative pressure connection port (102), which is connected to a negative pressure generator through a connecting hose so that a negative pressure is formed inside the fabric machine housing (1).

4. The dusting prevention distributing device of the dry particle distributing system according to claim 3, wherein The first drive mechanism (4) includes a first drive motor (401), an active synchronous pulley (402), a driven synchronous pulley (403), a synchronous belt (404), and a movable seat (405). The movable seat (405) is fixedly connected to the synchronous belt (404), and the material distribution head (3) is fixedly connected to the movable seat (405).

5. The dusting prevention distribution device of the dry pellet distribution system according to claim 4, wherein The suction pipe (5) is connected to the negative pressure generator via a connecting hose so that negative pressure is generated within the moving range of the dispensing head (3).

6. The dust raising preventing distribution device of the dry granule distribution system according to claim 5, wherein The output end of the fabric belt (7) is provided with a scraper (701).

7. The dusting prevention distribution device of the dry pellet distribution system according to claim 6, wherein The screen assembly (9) includes an upper screen, a lower screen, and a vibrator.

8. The dust-proof fabric device for the dry pellet fabric system according to claim 7, characterized in that, The output end of the residual material recycling belt (10) is provided with a guide cover (1001).

9. The dust-proof fabric device for the dry pellet fabric system according to claim 8, characterized in that, The fabric machine housing (1) is provided with several sets of observation windows (103).

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