A wine filling device compatible with various irregular large-scale bottle types

Abstract

The utility model provides a kind of compatible multiple special-shaped large-specification bottle type wine filling device, including the conveying chain channel of transverse arrangement, conveying chain channel is used to convey wine bottle, multiple wine filling machine heads are evenly distributed on its top along transverse, rear side is equipped with the V-shaped bottle mouth clamping support guardrail of transverse arrangement, and front side is evenly distributed with multiple for blocking wine bottle's stopper along transverse;Wine filling machine head is fixed on the support plate of transverse arrangement cooperation, and support plate is driven lifting by lifting cylinder;The front side of V-shaped bottle mouth clamping support guardrail is evenly distributed with the V-shaped bottle mouth clamping for fixing wine bottle mouth along transverse, and V-shaped bottle mouth clamping support guardrail is driven movement by front and back telescopic cylinder, front and back telescopic cylinder is installed on the support stand supported by second support column;Stopper is driven movement by stopper cylinder, and its left side is equipped with photoelectric sensor.The application solves the problems of unstable capacity, slow filling speed, high labor intensity and large personnel investment during manual filling process.

Description

Technical Field

[0001] This utility model relates to the field of liquor bottling technology, and in particular to a liquor bottling device that is compatible with various irregularly shaped and large-sized bottles. Background Technology

[0002] In the current market environment, with the deepening of product diversification strategies, wine bottles come in a wide variety of shapes and sizes. Especially for larger bottles with a capacity of 5 liters or less, the shape is more malleable than that of standard sizes, posing a significant challenge to flexible production systems. Due to a lack of ability to extract common characteristics from heterogeneous products, traditional production lines struggle to build standardized operating models, forcing companies to adopt labor-intensive manual filling methods.

[0003] Currently, this model suffers from three major technical drawbacks: 1) slow filling speed, with operational efficiency limited by the speed threshold of manual operation; 2) low quality, with product consistency significantly affected by individual differences among operators; and 3) inability to standardize processes, making it difficult to achieve digital control of process parameters. This technical predicament has evolved into a key technical bottleneck restricting the overall development of the industry. Utility Model Content

[0004] To address the aforementioned problems, this utility model discloses a wine filling device that is compatible with various irregularly shaped and large-sized bottles.

[0005] The specific plan is as follows:

[0006] A wine-filling device compatible with various irregularly shaped and large-sized bottles is mounted on a frame. It includes a horizontally arranged conveyor chain for transporting bottles, with multiple filling heads evenly distributed horizontally above it. A horizontally arranged V-shaped bottle neck clamp support rail is located at the rear, and multiple stops are evenly distributed horizontally at the front to block the bottles. The filling heads are fixed to a horizontally arranged support plate, which is raised and lowered by a lifting cylinder. V-shaped bottle neck clamps for fixing the bottle necks are evenly distributed horizontally at the front of the V-shaped bottle neck clamp support rail, and the rail is driven by front and rear telescopic cylinders mounted on supports supported by a second support column. The stops are driven by a stop cylinder, and a photoelectric sensor is located on their left side.

[0007] Furthermore, the lower end of the filling machine head is provided with a wine outlet, and the upper end is connected to the wine storage tank placed on the machine frame through a wine delivery hose. The wine delivery hose is provided with a wine stop valve, one end of which is connected to the wine supply port of the filling machine head of the wine storage tank, and the other end is connected to the filling machine head. An air valve is also installed on the filling machine head.

[0008] Furthermore, a wine inlet pipe is provided on one side of the wine storage tank, and a wine inlet valve is provided on the wine inlet pipe.

[0009] Furthermore, the bottling machine head is fixed to the support plate by a mounting base, and the support plate is connected to the upper end of the lifting cylinder by a connecting block. The frame is provided with two first support columns arranged symmetrically on the left and right. The first support columns are vertically arranged, and their ends are fixedly connected to the frame by a fixing seat. The support plate can slide up and down on the two first support columns.

[0010] Furthermore, a control cabinet is provided on one side of the rack, and the control cabinet is equipped with a control panel and control buttons.

[0011] Furthermore, the rear side of the V-shaped bottle neck clamp support railing is fitted with a front and rear telescopic support column, and the support is slidably placed on the second support column, with its middle part supported by an up and down adjusting screw.

[0012] Furthermore, the photoelectric sensor is installed in conjunction with the horizontally arranged photoelectric support railing, and the bottom of the stop cylinder is provided with a cylinder support.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. This device solves the problems of unstable capacity, slow filling speed, high manpower input, and high labor intensity that occur during manual filling. When the filling efficiency of this device is the same as that of manual filling, it can save the cost of 3 workers.

[0015] 2. Each bottling machine head is innovatively designed as an independent unit that can move up, down, left, and right in a wide range, breaking the fixed design mode of bottling machine heads on the market;

[0016] 3. Each cylinder baffle is designed to move up, down, left, and right, maximizing compatibility with various irregular bottle shapes (65ml-5000ml), enabling automatic, fast, and stable filling. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this application.

[0018] List of reference numerals in the attached diagram:

[0019] 1-Inlet pipe, 2-Inlet valve, 3-Storage tank, 4-Inlet port of filling machine, 5-Stop valve, 6-Hose, 7-Air valve, 8-Outlet, 9-Mounting base, 10-Support plate, 11-Lifting cylinder, 12-Fixed base, 13-Connecting block, 14-Control cabinet, 15-Control panel, 16-Control button, 17-V-type bottle neck clamp support railing, 18-First support column, 19-Photoelectric support railing, 20-Stop cylinder, 21-Stop, 22-Cylinder support, 23-Second support column, 24-Up and down adjusting screw, 25-Front and rear telescopic cylinder, 26-Front and rear telescopic support column, 27-Conveyor chain, 28-Photoelectric sensor. Detailed Implementation

[0020] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0021] As shown in the figure, this application provides a wine filling device compatible with various irregularly shaped and large-sized bottles. It is mounted on a frame and includes a horizontally arranged conveyor chain 27 for conveying wine bottles. Multiple filling heads are evenly distributed horizontally above the conveyor chain 27. A horizontally arranged V-shaped bottle neck clamp support railing 17 is located at the rear, and multiple blocks 21 for blocking the bottles are evenly distributed horizontally at the front. The filling heads are fixed to a horizontally arranged support plate 10, which is driven to rise and fall by a lifting cylinder 11. V-shaped bottle neck clamps for fixing the bottle necks are evenly distributed horizontally at the front of the V-shaped bottle neck clamp support railing 17, which is driven to move by a front and rear telescopic cylinder 25, which is mounted on a support supported by a second support column 23. The blocks 21 are driven to move by a block cylinder 20, and a photoelectric sensor 28 is located on their left side.

[0022] In this embodiment, the lower end of the bottling head is provided with a wine outlet 8, and the upper end is connected to the wine storage tank 3 placed on the frame through a wine delivery hose 6. The wine delivery hose 6 is provided with a wine stop valve 5, one end of which is connected to the wine supply port 4 of the bottling head of the wine storage tank 3, and the other end is connected to the bottling head. An air valve 7 is also installed on the bottling head.

[0023] In this embodiment, a wine inlet pipe 1 is provided on one side of the wine storage tank 3, and a wine inlet valve 2 is provided on the wine inlet pipe 1.

[0024] In this embodiment, the bottling machine head is fixed on the support plate 10 by the mounting base 9. The support plate 10 is connected to the upper end of the lifting cylinder 11 by the connecting block 13. The frame is provided with two first support columns 18 arranged symmetrically on the left and right. The first support columns 18 are vertically arranged, and their ends are fixedly connected to the frame by the fixing base 12. The support plate 10 can slide up and down on the two first support columns 18.

[0025] In this embodiment, a control cabinet 14 is provided on one side of the rack, and the control cabinet 14 is provided with a control panel 15 and control buttons 16.

[0026] In this embodiment, a front and rear telescopic support column 26 is installed on the rear side of the V-shaped bottle neck clamp support railing 17. The support is slidably placed on the second support column 23, and its middle part is supported by the upper and lower adjusting screws 24.

[0027] In this embodiment, the photoelectric sensor 28 is installed on the horizontally arranged photoelectric support railing 19, and the bottom of the stop cylinder 20 is provided with a cylinder support 22.

[0028] During production, the bottles move from left to right. When a bottle passes the photoelectric sensor, a corresponding stop extends, sequentially stopping the bottle from right to left. Once all four empty bottles are positioned, a V-shaped bottle neck clamp, activated by a front-to-back telescopic cylinder, locks the bottle neck forward, stabilizing it. The filling machine head descends under the action of a lifting cylinder, bringing it close to the bottle neck to prevent splashing and instability in volume during filling. After filling, the filling machine head rises, creating safe space for bottles to enter and exit. Then, the stops retract sequentially, and the filled bottles proceed to the next process.

[0029] The technical means disclosed in this utility model are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications are also considered within the scope of protection of this utility model.

Claims

1. A wine filling device compatible with various types of large-sized bottles, which is provided on a frame, characterized in that, The system includes a horizontally arranged conveyor chain (27) for conveying wine bottles. Multiple filling machine heads are evenly distributed horizontally above the conveyor chain (27). A horizontally arranged V-shaped bottle neck clamp support railing (17) is provided on the rear side, and multiple blocks (21) for blocking the wine bottles are evenly distributed horizontally on the front side. The filling machine heads are fixed on a horizontally arranged support plate (10), and the support plate (10) is driven to rise and fall by a lifting cylinder (11). The front side of the V-shaped bottle neck clamp support railing (17) is evenly distributed horizontally with V-shaped bottle neck clamps for fixing the bottle necks. The V-shaped bottle neck clamp support railing (17) is driven to move by a front and rear telescopic cylinder (25), which is installed on a support supported by a second support column (23). The blocks (21) are driven to move by a block cylinder (20), and a photoelectric sensor (28) is provided on its left side.

2. The wine filling device according to claim 1, wherein, The lower end of the filling machine head is provided with a wine outlet (8), and the upper end is connected to the wine storage tank (3) placed on the machine frame through a wine delivery hose (6). The wine delivery hose (6) is provided with a stop valve (5), one end of which is connected to the wine supply port (4) of the filling machine head of the wine storage tank (3), and the other end is connected to the filling machine head. An air valve (7) is also installed on the filling machine head.

3. The wine filling device according to claim 2, wherein, The wine storage tank (3) is provided with a wine inlet pipe (1) on one side, and a wine inlet valve (2) is provided on the wine inlet pipe (1).

4. The device according to claim 1, wherein, The bottling machine head is fixed on the support plate (10) by the mounting base (9). The support plate (10) is connected to the upper end of the lifting cylinder (11) by the connecting block (13). The frame is provided with two first support columns (18) arranged symmetrically on the left and right. The first support columns (18) are vertically arranged, and their ends are fixedly connected to the frame by the fixing base (12). The support plate (10) can slide up and down on the two first support columns (18).

5. The device according to claim 1, wherein, A control cabinet (14) is provided on one side of the rack, and the control cabinet (14) is provided with a control panel (15) and control buttons (16).

6. The device according to claim 1, wherein, The rear side of the V-shaped bottle neck clamp support railing (17) is fitted with a front and rear telescopic support column (26), and the support is slidably placed on the second support column (23), with the middle part supported by the upper and lower adjusting screws (24).

7. The device according to claim 1, wherein, The photoelectric sensor (28) is installed on the horizontally arranged photoelectric support railing (19), and the bottom of the stop cylinder (20) is provided with a cylinder support (22).

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