A rust removal device for wind turbine flanges

Abstract

This utility model provides a rust removal device for wind turbine flanges, belonging to the field of wind turbine flange rust removal technology. This rust removal device includes a rust removal box and a flange body. The rust removal box contains a rust removal mechanism, which includes a slide rail and a turntable. The slide rail is fixed to the inner wall of the rust removal box, and a sliding plate is slidably mounted on its surface. An electric telescopic rod is mounted at the bottom of the sliding plate, and a mounting frame is fixed to the output end of the electric telescopic rod. A rust removal roller is housed inside the mounting frame. This utility model, through its rust removal mechanism, allows the turntable to rotate, driving an eccentric shaft to rotate eccentrically, causing the sliding plate to reciprocate horizontally. The electric telescopic rod then drives the mounting frame and the rust removal roller to reciprocate. Because the rust removal roller contacts the top of the flange body, the rust remover is evenly applied to the surface of the flange body. Compared with existing technologies, this device achieves better rust removal effect.

Description

Technical Field

[0001] This utility model relates to the field of rust removal technology for wind turbine flanges, and more specifically, to a rust removal device for wind turbine flanges. Background Technology

[0002] Wind turbine flanges are key structural components in wind turbine generator sets, used to connect tower sections, tower and hub, and hub and blades. They bear dynamic loads and ensure structural stability. Corrosion protection of wind turbine flanges relies on surface treatment. Rust removal is the core pretreatment step for corrosion protection, which directly affects coating adhesion and service life.

[0003] In existing technologies, rust removal is usually achieved by applying rust remover. However, manual application of rust remover can easily lead to uneven application, which in turn affects the rust removal effect on wind turbine flanges. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a wind turbine flange rust removal device that overcomes or at least partially solves the above technical problems.

[0005] This utility model is implemented as follows:

[0006] This utility model provides a rust removal device for wind turbine flanges, including a rust removal box and a flange body. The rust removal box is equipped with a rust removal mechanism, which includes...

[0007] The slide rail is fixed to the inner wall of the rust removal box. A sliding plate is slidably provided on the surface of the slide rail. An electric telescopic rod is provided at the bottom of the sliding plate. A hanging frame is fixed at the output end of the electric telescopic rod. A rust removal roller is provided inside the hanging frame. The rust removal roller is located above the flange body.

[0008] A turntable is rotatably mounted on the inner top wall of the rust removal box. An eccentric shaft is eccentrically fixed at the bottom of the turntable. A straight groove is opened at the top of the slide plate, and the eccentric shaft is slidably mounted inside the straight groove.

[0009] In a preferred embodiment, a storage box is fixed to the rear side of the rust removal box, and a connecting pipe is provided between the storage box and the mounting frame.

[0010] In a preferred embodiment, the interior of the rust removal box is provided with a flipping mechanism, the flipping mechanism including a first connecting rod, the first connecting rod being rotatably disposed on the inner side wall of the rust removal box, and a first clamping plate being fixedly provided on the side of the first connecting rod near the flange body.

[0011] In a preferred embodiment, a support frame is fixedly provided on the inner side wall of the rust removal box, a hydraulic rod is provided on the inner wall of the support frame, a second connecting rod is fixedly provided at the output end of the hydraulic rod, and a second clamping plate is rotatably provided on the side of the second connecting rod near the flange body.

[0012] In a preferred embodiment, the outer wall of the rust removal box is rotatably provided with a half gear and a first gear, the first gear and a first connecting rod are fixedly connected, and a maintenance box is fixedly provided on the outer wall of the rust removal box.

[0013] In a preferred embodiment, a second gear is rotatably provided on the outer wall of the rust removal box, and a first bevel gear is coaxially fixed on the side of the second gear away from the side wall of the rust removal box.

[0014] In a preferred embodiment, the inside of the maintenance box is provided with a first transmission rod, and a second bevel gear is coaxially fixed on the surface of the first transmission rod, with the first bevel gear and the second bevel gear meshing with each other.

[0015] In a preferred embodiment, a second transmission rod is rotatably mounted on the top of the rust removal box. The bottom of the second transmission rod and the top of the turntable are coaxially fixed. A rotating wheel is fixed on the surface of both the second transmission rod and the surface of the first transmission rod. A transmission belt is sleeved between the second transmission rod and the first transmission rod via the rotating wheel.

[0016] The wind turbine flange rust removal device provided by this utility model has the following beneficial effects:

[0017] 1. By setting up a rust removal mechanism, when the turntable rotates, it drives the eccentric shaft to rotate eccentrically, causing the slide plate to move back and forth in the horizontal direction. The electric telescopic rod drives the hanger and the rust removal roller to move back and forth. Since the rust removal roller is in contact with the top of the flange body, the rust remover is evenly applied to the surface of the flange body. Compared with the existing technology, the application effect of the rust remover is better.

[0018] 2. By setting up a flipping mechanism, the flange body is placed between the first clamping plate and the second clamping plate. The hydraulic rod is activated, which drives the second connecting rod and the second clamping plate to move closer to the first clamping plate until the first clamping plate and the second clamping plate clamp the flange body. When it is necessary to flip the flange body, the electric telescopic rod is activated to move the hanger and the rust removal roller upward, and the first connecting rod is flipped 180 degrees, thereby driving the flange body to flip. There is no need to loosen the flange body and re-clamp it, which improves processing efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure provided by an embodiment of the present utility model;

[0021] Figure 2 A schematic diagram of the internal structure of the rust removal box is provided for the embodiments of this utility model;

[0022] Figure 3 A rear-view schematic diagram of the rust removal box structure is provided for the embodiment of this utility model;

[0023] Figure 4 A schematic diagram of a straight groove is provided for an embodiment of this utility model.

[0024] In the diagram: 1. Rust removal box; 2. Flange body; 301. Slide rail; 302. Slide plate; 303. Electric telescopic rod; 304. Hanging frame; 305. Rust removal roller; 306. Turntable; 307. Eccentric shaft; 308. Straight groove; 309. Storage box; 310. Connecting pipe; 401. First connecting rod; 402. First clamping plate; 403. Support frame; 404. Hydraulic rod; 405. Second connecting rod; 406. Second clamping plate; 407. Half gear; 408. First gear; 409. Inspection box; 410. Second gear; 411. First bevel gear; 412. First transmission rod; 413. Second bevel gear; 414. Second transmission rod; 415. Transmission belt. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] Reference Figures 1-4This utility model provides a technical solution: a rust removal device for wind turbine flanges, comprising a rust removal box 1 and a flange body 2. A door is installed on the front side of the rust removal box 1. A rust removal mechanism is installed inside the rust removal box 1, including a slide rail 301 and a turntable 306. The slide rail 301 is fixed to the inner wall of the rust removal box 1. A sliding plate 302 is slidably mounted on the surface of the slide rail 301. An electric telescopic rod 303 is installed at the bottom of the sliding plate 302. The bottom of the electric telescopic rod 303 is connected to a mounting plate by bolts. A mounting frame 304 is fixedly installed, and a rust-removing roller 305 is installed inside the mounting frame 304. The rust-removing roller 305 is located above the flange body 2. A turntable 306 is rotatably mounted on the inner top wall of the rust-removing box 1. An eccentric shaft 307 is eccentrically fixed to the bottom of the turntable 306. A straight groove 308 is opened on the top of the sliding plate 302, and the eccentric shaft 307 is slidably mounted inside the straight groove 308. A storage box 309 is fixed to the rear side of the rust-removing box 1 by bolts. The storage box 309 contains rust remover. A second through groove is provided on the rear side wall of the rust removal box 1. A connecting pipe 310 is provided between the storage box 309 and the mounting frame 304. The connecting pipe 310 passes through and is sleeved inside the second through groove. The water pump built into the storage box 309 can spray the rust remover from inside the mounting frame 304 through the connecting pipe 310 onto the rust removal roller 305. By setting up a rust removal mechanism, when the turntable 306 rotates, it drives the eccentric shaft 307 to rotate eccentrically, squeezing the inner wall of the straight groove 308. With the limiting action of the rail 301, the slide plate 302 moves back and forth in the horizontal direction. The electric telescopic rod 303 drives the mounting frame 304 and the rust removal roller 305 to move back and forth. At the same time, the rust remover inside the storage box 309 is sprayed onto the surface of the rust removal roller 305 through the water pump and the connecting pipe 310. Since the rust removal roller 305 is in contact with the top of the flange body 2, the rust remover is evenly applied to the surface of the flange body 2. Compared with the prior art, the application effect of the rust remover is better.

[0027] Reference Figures 1-4The rust removal box 1 is equipped with a tilting mechanism, which includes a first connecting rod 401. The first connecting rod 401 is rotatably mounted on the inner wall of the rust removal box 1. A first clamping plate 402 is fixed to the side of the first connecting rod 401 near the flange body 2. A support frame 403 is bolted to the inner wall of the rust removal box 1. A hydraulic rod 404 is mounted on the inner wall of the support frame 403. A second connecting rod 405 is fixed to the output end of the hydraulic rod 404. A second clamping plate 406 is rotatably mounted on the side of the second connecting rod 405 near the flange body 2. The second clamping plate 406 and the second connecting rod 405 are dampedly connected. The first connecting rod 401 and the inner wall of the rust removal box 1 are also dampedly connected. Anti-slip pads are provided on both the holding plate 402 and the second clamping plate 406. By setting a flipping mechanism, the flange body 2 is placed between the first clamping plate 402 and the second clamping plate 406. The hydraulic rod 404 is activated, which drives the second connecting rod 405 and the second clamping plate 406 to move closer to the first clamping plate 402 until the first clamping plate 402 and the second clamping plate 406 clamp the flange body 2. When it is necessary to flip the flange body 2, the electric telescopic rod 303 is activated to move the hanger 304 and the rust removal roller 305 upward, and the first connecting rod 401 is flipped 180 degrees, thereby driving the flange body 2 to flip. There is no need to loosen the flange body 2 and re-clamp it, which improves processing efficiency.

[0028] Reference Figures 1-4The outer wall of the rust removal box 1 is rotatably equipped with a half gear 407 and a first gear 408. The first gear 408 is fixedly connected to the first connecting rod 401. The half gear 407 and the first gear 408 mesh intermittently. A maintenance box 409 is fixedly mounted on the outer wall of the rust removal box 1 by bolts. A motor is fixedly mounted inside the maintenance box 409 by a mounting bracket. The output end of the motor is fixedly connected to the half gear 407. A second gear 410 is rotatably equipped on the outer wall of the rust removal box 1. The half gear 407 and the second gear 410 mesh intermittently. A first bevel gear 411 is coaxially fixed on the side of the second gear 410 away from the side wall of the rust removal box 1. A first transmission rod 412 is rotatably arranged inside the maintenance box 409. A second bevel gear 413 is coaxially fixed on the surface of the first transmission rod 412. The first bevel gear 411 and the second bevel gear 413 mesh with each other. A second transmission rod 414 is rotatably arranged on the top of the rust removal box 1. The bottom of the second transmission rod 414 and the top of the turntable 306 are coaxially fixed. The surfaces of the second transmission rod 414 and the first transmission rod 412 are both... A rotating wheel is fixedly installed. A transmission belt 415 is sleeved on the rotating wheel between the second transmission rod 414 and the first transmission rod 412. By setting a half gear 407, the motor is started, driving the half gear 407 to rotate. When the half gear 407 meshes with the first gear 408, it drives the first gear 408 to rotate, thereby driving the first connecting rod 401 and the flange body 2 to flip. When the meshing teeth of the half gear 407 disengage from the meshing teeth of the first gear 408, the flange body 2 remains stationary with the flipped surface facing upwards. The meshing teeth of the first gear 410 and the second bevel gear 411 mesh, causing the second gear 410 and the first bevel gear 411 to rotate half a turn. Through the meshing connection of the first bevel gear 411 and the second bevel gear 413, the second bevel gear 413 drives the first transmission rod 412 to rotate half a turn. Through the cooperation of the transmission belt 415, the second transmission rod 414 and the turntable 306 rotate half a turn, causing the rust removal roller 305 to move in one direction once. This process is repeated, so that the flange body 2 is flipped and the rust remover is applied alternately.

[0029] Specifically, the working process or working principle of this wind turbine flange rust removal device is as follows: During use, the flange body 2 is placed between the first clamping plate 402 and the second clamping plate 406. The hydraulic rod 404 is activated, driving the second connecting rod 405 and the second clamping plate 406 to move closer to the first clamping plate 402 until the first clamping plate 402 and the second clamping plate 406 clamp the flange body 2. The electric telescopic rod 303 is activated to raise the rust removal roller 305. The motor is started, driving the half gear 407 to rotate. When the half gear 407 meshes with the first gear 408, it drives the first gear 408 to rotate, thereby causing the first connecting rod 401 and the flange body 2 to flip. When the meshing teeth of the half gear 407 and the first gear 408 disengage, the electric telescopic rod 303 is activated to lower the rust removal roller 305. The flange body 2 remains stationary with its flipped surface facing upwards. The meshing teeth of the half gear 407 and the second gear 408... The meshing teeth of the first bevel gear 410 and the second bevel gear 411 rotate half a turn. Through the meshing connection of the first bevel gear 411 and the second bevel gear 413, the second bevel gear 413 drives the first transmission rod 412 to rotate half a turn. Through the cooperation of the transmission belt 415, the second transmission rod 414 and the turntable 306 rotate half a turn. When the turntable 306 rotates, it drives the eccentric shaft 307 to rotate eccentrically, which squeezes the inner wall of the straight groove 308. Under the limiting cooperation of the slide rail 301, the slide plate 302 moves back and forth in the horizontal direction. Through the electric telescopic rod 303, the mounting frame 304 and the rust removal roller 305 move back and forth. At the same time, the rust remover inside the storage box 309 is sprayed onto the surface of the rust removal roller 305 through the water pump and the connecting pipe 310. Since the rust removal roller 305 is in contact with the top of the flange body 2, the rust remover is evenly applied to the surface of the flange body 2. This process is repeated.

Claims

1. A wind power flange rust removal device, comprising a rust removal box (1) and a flange body (2), characterized in that: The rust removal box (1) is equipped with a rust removal mechanism inside, which includes, A slide rail (301) is fixed to the inner wall of the rust removal box (1). A slide plate (302) is slidably provided on the surface of the slide rail (301). An electric telescopic rod (303) is provided at the bottom of the slide plate (302). A hanging frame (304) is fixed at the output end of the electric telescopic rod (303). A rust removal roller (305) is provided inside the hanging frame (304). The rust removal roller (305) is located above the flange body (2). A turntable (306) is rotatably mounted on the inner top wall of the rust removal box (1). An eccentric shaft (307) is eccentrically fixed at the bottom of the turntable (306). A straight groove (308) is opened at the top of the slide plate (302). The eccentric shaft (307) is slidably mounted inside the straight groove (308).

2. The wind power flange rust removal device according to claim 1, characterized in that, A storage box (309) is fixedly installed on the rear side of the rust removal box (1), and a connecting pipe (310) is provided between the storage box (309) and the mounting frame (304).

3. The wind power flange rust removal device according to claim 2, characterized in that, The rust removal box (1) is provided with a flipping mechanism inside. The flipping mechanism includes a first connecting rod (401). The first connecting rod (401) is rotatably disposed on the inner side wall of the rust removal box (1). A first clamping plate (402) is fixed on the side of the first connecting rod (401) near the flange body (2).

4. A rust removal device for wind turbine flanges according to claim 3, characterized in that, The inner wall of the rust removal box (1) is fixedly provided with a support frame (403), and the inner wall of the support frame (403) is provided with a hydraulic rod (404). The output end of the hydraulic rod (404) is fixedly provided with a second connecting rod (405), and a second clamping plate (406) is rotatably provided on the side of the second connecting rod (405) near the flange body (2).

5. A rust removal device for wind turbine flanges according to claim 4, characterized in that, The outer wall of the rust removal box (1) is rotatably provided with a half gear (407) and a first gear (408), the first gear (408) and the first connecting rod (401) are fixedly connected, and the outer wall of the rust removal box (1) is fixedly provided with a maintenance box (409).

6. A rust removal device for wind turbine flanges according to claim 5, characterized in that, The outer side wall of the rust removal box (1) is rotatably provided with a second gear (410), and a first bevel gear (411) is coaxially fixed on the side of the second gear (410) away from the side wall of the rust removal box (1).

7. A rust removal device for wind turbine flanges according to claim 6, characterized in that, The maintenance box (409) is rotatably equipped with a first transmission rod (412), and a second bevel gear (413) is coaxially fixed on the surface of the first transmission rod (412). The first bevel gear (411) and the second bevel gear (413) mesh with each other.

8. A rust removal device for wind turbine flanges according to claim 7, characterized in that, The top of the rust removal box (1) is rotatably provided with a second transmission rod (414). The bottom of the second transmission rod (414) and the top of the turntable (306) are coaxially fixed. The surfaces of the second transmission rod (414) and the first transmission rod (412) are both fixed with rotating wheels. A transmission belt (415) is sleeved between the second transmission rod (414) and the first transmission rod (412) through the rotating wheels.

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