A sizing machine

Abstract

This utility model relates to the field of diversion structure technology, specifically a sizing machine, comprising: a diversion structure body, a sizing baffle shell on one side of the diversion structure, an impregnation roller and a winding roller installed inside the sizing baffle shell, a splash guard and a sizing inlet groove on the upper side of the sizing baffle shell, a diversion trough on one side of the sizing baffle shell, and a water collection tank on the lower side of the diversion trough; the beneficial effect is that the sizing liquid is diverted and discharged through the diversion trough on one side of the sizing baffle shell. First, the sizing liquid is pumped out by a pump and screened through a coarse screen to remove larger impurities, and then flows into the diversion trough. Since the sizing liquid is generally heated during sizing, a cooler is installed on the upper side of the diversion trough to cool the hot sizing liquid. After cooling, the outlet valve is opened, and the sizing liquid is filtered through a fine filter and flows from the diversion pipe into the water collection tank for recycling.

Description

Technical Field

[0001] This utility model relates to the field of diversion structure technology, specifically a sizing machine. Background Technology

[0002] In textile manufacturing, sizing machines are often used to sizing yarn to prevent it from being worn during weaving. The quality of the sizing machine's structure directly affects its performance, process, and the quality of the sizing.

[0003] In existing technology, when sizing yarn, there is usually a sizing roller in the sizing tank that drives the sizing liquid to sizing the yarn. After repeated soaking with the sizing liquid, the sizing of the yarn reaches the standard. The sizing liquid that has been used multiple times is either manually recycled or directly discharged.

[0004] However, since the slurry in the process is often heated, manually draining the slurry may cause burns to the operators, and directly discharging the slurry will waste resources. Therefore, this utility model proposes a diversion structure and a slurry tank impregnation roller cover to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a sizing machine to solve the problem of sizing discharge and diversion mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sizing machine, comprising:

[0007] The main body of the diversion structure has a slurry baffle on one side, an impregnation roller is installed inside the slurry baffle, a winding roller is installed on one side of the impregnation roller, a splash guard is installed on the upper surface of the slurry baffle, and a smoke extractor is installed on the upper side of the splash guard.

[0008] A slurry inlet is installed on one side of the splash guard, and a slurry discharge plate is fixedly connected to the other side of the slurry inlet. A water pump is installed under the slurry inlet, with a suction pipe installed on one side of the water pump and a water outlet pipe installed on the other side of the water pump. A diversion channel is installed under the water outlet pipe.

[0009] A coarse screen is installed on one side of the diversion channel, and a fine filter screen is installed on the other side of the diversion channel. A plate is fixedly installed on the upper surface of the diversion channel, and a cooler is installed inside the plate. A water outlet valve is installed on one side of the fine filter screen, and a water collection tank is installed below the water outlet valve.

[0010] Preferably, a motor is installed on one side of the slurry baffle, and the motor is fixedly connected to one end of the slurry impregnation roller and the winding roller. A controller is installed on the other side of the slurry baffle.

[0011] Preferably, the lower surface of the splash guard is fixedly connected to the slurry baffle, the upper surface of the smoke extractor is fixedly connected to one end of the connecting pipe, and the connecting pipe is also fixedly connected to the exhaust box.

[0012] Preferably, the exhaust box and the water collection box are fixedly connected by a conveying pipe, and the coarse screen is fixedly installed on both sides of the diversion channel by bolts.

[0013] Preferably, a fine filter screen is installed in a slot, one side of which is fixedly connected to the inner wall of the diversion channel. A diversion pipe is installed inside the outlet valve, with one end of the diversion pipe sleeved in the diversion channel and the other end installed in the water collection tank.

[0014] Preferably, a drain pipe is provided on the upper surface of the water collection tank, and the smoke extractor, water pump, refrigeration unit, motor, and water outlet valve are all electrically connected to the controller.

[0015] A sizing machine includes the aforementioned flow guiding structure.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention utilizes a diversion channel on one side of the slurry baffle to drain the slurry. First, the slurry is pumped out by a pump and passes through a coarse screen to remove larger impurities before flowing into the diversion channel. Since the slurry is usually heated during application, a cooler is installed on the upper side of the diversion channel to cool the hot slurry. After cooling, the outlet valve is opened, and the slurry is then filtered through a fine screen and flows from the diversion pipe into a collection tank for recycling. This avoids the inconvenience of manual slurry drainage and promotes safe production. Furthermore, the slurry collected after two filtrations can be reused, thus saving some of the cost of the slurry raw materials. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle;

[0020] Figure 3 This is a front view of the overall structure of this utility model;

[0021] Figure 4 This is an isometric view of the overall structure of this utility model;

[0022] Figure 5 for Figure 4 Enlarged view of the structure at point B in the middle.

[0023] In the diagram: 1. Drainage structure; 2. Slurry baffle cover; 3. Slurry impregnation roller; 4. Winding roller; 5. Splash guard; 6. Smoke extractor; 7. Slurry inlet tank; 8. Slurry discharge plate; 9. Pump; 10. Suction pipe; 11. Outlet pipe; 12. Drainage trough; 13. Coarse screen; 14. Fine filter screen; 15. Flat plate; 16. Cooler; 17. Outlet valve; 18. Water collection tank; 19. Motor; 20. Controller; 21. Connecting pipe; 22. Exhaust box; 23. Conveying pipe; 24. Bolt; 25. Slot; 26. Drainage pipe; 27. Drainage pipe. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] In the description of this invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0027] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other.

[0028] Example 1

[0029] Please see Figures 1 to 5 This utility model provides a technical solution: a sizing machine includes: a main body of a flow guiding structure 1, a sizing baffle 2 provided on one side of the flow guiding structure 1, an impregnation roller 3 installed inside the sizing baffle 2, a winding roller 4 provided on one side of the impregnation roller 3, a splash guard 5 provided on the upper surface of the sizing baffle 2, a smoke extractor 6 provided on the upper side of the splash guard 5, a sizing inlet trough 7 provided on one side of the splash guard 5, a sizing discharge plate 8 fixedly connected to one side of the sizing inlet trough 7, and a water pump provided on the lower side of the sizing inlet trough 7. The pump 9 has a suction pipe 10 installed on one side and an outlet pipe 11 installed on the other side. A diversion channel 12 is installed below the outlet pipe 11, and a coarse screen 13 is installed on one side of the diversion channel 12. A fine filter screen 14 is installed on the other side of the diversion channel 12. A plate 15 is fixedly installed on the upper surface of the diversion channel 12. A cooler 16 is installed inside the plate 15. An outlet valve 17 is installed on one side of the fine filter screen 14, and a water collection tank 18 is installed below the outlet valve 17.

[0030] A slurry-blocking cover 2 is provided on one side of the diversion structure 1. The inside of the slurry-blocking cover 2 forms a slurry tank. Slurry is injected from the slurry inlet tank 7 and flows out from the slurry outlet plate 8. The slurry-dipping roller 3 rotates to wet the yarn on the winding roller 4 with slurry. During the rotation of the slurry-dipping roller 3, there will be splashing of slurry. Therefore, a splash guard 5 is set to prevent splashing. A smoke extractor 6 is set on the upper side of the splash guard 5 to suck in the slurry vapor. It is convenient for the operator to check the slurry application status through the observation port set on one side of the slurry-blocking cover 2. The water pump 9 draws the slurry in the slurry-blocking cover 2 out through the water suction pipe 10 and then discharges it out through the water outlet pipe 11. It flows into the diversion tank 12 through the coarse screen 13. A plate 15 is installed on the upper surface of the diversion tank 12. A cooler 16 is installed in the plate 15. The cooler 16 cools the hot slurry. The cooled slurry passes through the fine filter screen 14. The water outlet valve 17 is opened. The slurry filtered twice flows into the water collection tank 18 for recycling.

[0031] Example 2

[0032] Based on Embodiment 1, a motor 19 is installed on one side of the slurry baffle 2. The motor 19 is fixedly connected to one end of the slurry roller 3 and the winding roller 4. A controller 20 is installed on the other side of the slurry baffle 2. The lower surface of the splash plate 5 is fixedly connected to the slurry baffle 2. The upper surface of the smoke extractor 6 is fixedly connected to one end of the connecting pipe 21. The connecting pipe 21 is also fixedly connected to the exhaust box 22. The exhaust box 22 is fixedly connected to the water collection box 18 through the conveying pipe 23. The coarse screen 13 is fixedly installed on both sides of the diversion channel 12 with bolts 24.

[0033] The motor 19 installed on one side of the slurry baffle 2 drives the rotation of the slurry roller 3 and the winding roller 4. The controller 20 set on one side of the slurry baffle 2 controls the entire device. The splash plate 5 is fixedly connected to the upper surface of the slurry baffle 2 to protect the splashed slurry. The smoke extractor 6 draws in the water vapor of the slurry and enters the exhaust box 22 through the connecting pipe 21. After the steam condenses, it flows into the water collection box 18 through the conveying pipe 23. The coarse screen 13 is fixedly installed in the diversion channel 12 with bolts 24.

[0034] Example 3

[0035] Based on Embodiment 2, the fine filter screen 14 is installed in the slot 25, one side of the slot 25 is fixedly connected to the inner wall of the diversion channel 12, the outlet valve 17 is equipped with a diversion pipe 26, one end of the diversion pipe 26 is sleeved in the diversion channel 12, and the other end of the diversion pipe 26 is installed in the water collection tank 18. The upper surface of the water collection tank 18 is provided with a drain pipe 27. The smoke extractor 6, the water pump 9, the cooler 16, the motor 19, and the outlet valve 17 are all electrically connected to the controller 20.

[0036] The fine filter screen 14 is installed in the slot 25 for easy replacement. The slot 25 is installed on the inner wall of the diversion channel 12. The diversion pipe 26 installed in the outlet valve 17 diverts the filtered slurry to the collection tank 18 for recycling. When the filtered slurry is to be used, it can be extracted from the drain pipe 27 installed on the upper surface of the collection tank 18 for processing and reuse.

[0037] In actual use, the slurry is drained by the diversion channel 12 on one side of the slurry baffle 2. First, the slurry is pumped out by the pump 9 and screened through the coarse screen 13 to remove larger impurities. Then it flows into the diversion channel 12. Since the slurry is usually heated during the slurry application, a cooler 16 is installed on the upper side of the diversion channel 12 to cool the hot slurry. After cooling, the outlet valve 17 is opened, and the slurry is filtered through the fine filter 14 and flows into the collection tank 18 from the diversion pipe 26 for recycling. This avoids the trouble of manual slurry drainage and is also conducive to safe production. In addition, the slurry collected after two filtrations can be reused, thereby saving some of the cost of the slurry application materials.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sizing machine, characterized in that: include: The main body of the diversion structure (1) is provided with a slurry baffle (2) on one side of the diversion structure (1). A slurry impregnation roller (3) is installed inside the slurry baffle (2). A winding roller (4) is provided on one side of the slurry impregnation roller (3). A splash guard (5) is provided on the upper surface of the slurry baffle (2). A smoke extractor (6) is provided on the upper side of the splash guard (5). A slurry inlet trough (7) is installed on one side of the splash guard (5), a slurry discharge plate (8) is fixedly connected to one side of the slurry inlet trough (7), a water pump (9) is installed on the lower side of the slurry inlet trough (7), a water suction pipe (10) is installed on one side of the water pump (9), a water outlet pipe (11) is installed on the other side of the water pump (9), and a diversion trough (12) is installed on the lower side of the water outlet pipe (11). A coarse screen (13) is installed on one side of the diversion channel (12), and a fine filter screen (14) is installed on the other side of the diversion channel (12). A plate (15) is fixedly installed on the upper surface of the diversion channel (12), and a cooler (16) is installed inside the plate (15). A water outlet valve (17) is installed on one side of the fine filter screen (14), and a water collection tank (18) is installed below the water outlet valve (17).

2. A sizing machine according to claim 1, characterized in that: A motor (19) is installed on one side of the slurry baffle (2). The motor (19) is fixedly connected to one end of the slurry roller (3) and the winding roller (4). A controller (20) is installed on the other side of the slurry baffle (2).

3. A sizing machine according to claim 2, characterized in that: The lower surface of the splash guard (5) is fixedly connected to the slurry shield (2), the upper surface of the smoke machine (6) is fixedly connected to one end of the connecting pipe (21), and the connecting pipe (21) is also fixedly connected to the exhaust box (22).

4. A sizing machine according to claim 3, characterized in that: The exhaust box (22) and the water collection box (18) are fixedly connected by the delivery pipe (23), and the coarse screen (13) and the two sides of the diversion channel (12) are fixedly installed by bolts (24).

5. A sizing machine according to claim 4, characterized in that: The fine filter screen (14) is installed in the slot (25). One side of the slot (25) is fixedly connected to the inner wall of the diversion channel (12). A diversion pipe (26) is installed in the outlet valve (17). One end of the diversion pipe (26) is sleeved in the diversion channel (12), and the other end of the diversion pipe (26) is installed in the water collection tank (18).

6. A sizing machine according to claim 5, characterized in that: A drain pipe (27) is provided on the upper surface of the water collection tank (18). The smoke machine (6), water pump (9), refrigeration unit (16), motor (19), and water outlet valve (17) are all electrically connected to the controller (20).

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