A hollow high-strength ceramic tile

Abstract

This utility model discloses a hollow high-strength ceramic tile, relating to the field of ceramic tiles, including an upper surface layer and a lower surface layer; an intermediate support mechanism connecting the upper and lower surface layers, the intermediate support mechanism being configured in a honeycomb shape; a surrounding plate fixed to the outside of the intermediate support mechanism, a connecting block fixedly connected to one side of the surrounding plate, and a connecting groove opened on the other side of the surrounding plate, the connecting block and the connecting groove being positioned correspondingly; the intermediate support mechanism being configured in a honeycomb shape, the intermediate support mechanism being high-alumina ceramic or zirconia toughened ceramic, the honeycomb structure not only reduces the overall weight of the tile, but also provides sufficient strength and stability, while providing space for the filling of lightweight heat insulation material, further improving the heat insulation performance of the tile, and the geometry of the honeycomb structure can effectively disperse stress, providing high strength and good compressive strength.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tiles, and in particular to a hollow high-strength ceramic tile. Background Technology

[0002] Ceramic tiles are plate-shaped or block-shaped ceramic products made from clay and other inorganic non-metallic raw materials through processes such as molding and sintering. They are used to decorate and protect the walls and floors of buildings and structures. They are typically formed at room temperature through dry pressing, extrusion, or other molding methods, then dried and fired at a specific temperature. Due to their aesthetic appeal, wear resistance, and ease of cleaning, ceramic tiles have become one of the most widely used materials in the field of building decoration.

[0003] The solid structure of solid tiles results in greater weight, increasing the difficulty and cost of transportation and installation. This is especially true in high-rise buildings or when laying tiles over large areas, significantly increasing transportation and handling costs. Furthermore, the high thermal conductivity of solid tiles makes them less effective at blocking heat transfer. In cold or hot seasons, indoor temperatures are easily affected by the external environment, leading to decreased indoor comfort and increased energy consumption for equipment such as air conditioners.

[0004] Therefore, it is necessary to propose a hollow high-strength ceramic tile to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a hollow, high-strength ceramic tile to address the problem that solid tiles are heavier, increasing the difficulty and cost of transportation and installation. This is especially true in high-rise buildings or large-area installations, where transportation and handling costs increase significantly. Furthermore, solid tiles have a higher thermal conductivity, making them less effective at blocking heat transfer. In cold or hot seasons, indoor temperatures are easily affected by the external environment, leading to decreased indoor comfort and increased energy consumption for air conditioning and other equipment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a hollow high-strength ceramic tile, comprising:

[0007] Upper surface layer and lower surface layer;

[0008] An intermediate support mechanism connects the upper surface layer and the lower surface layer, and the intermediate support mechanism is configured in a honeycomb shape.

[0009] A surrounding plate is fixed to the outside of the intermediate support mechanism. A docking block is fixedly connected to one side of the surrounding plate, and a docking groove is opened on the other side of the surrounding plate. The docking block and the docking groove are in corresponding positions.

[0010] Preferably, each of the four corners of the top of the lower surface layer is fixed with an insert block, and the intermediate support mechanism is provided with a slot for inserting the insert block.

[0011] Preferably, the honeycomb-shaped intermediate support structure is filled with lightweight thermal insulation material.

[0012] Preferably, the bottom end of the lower surface layer has multiple anti-slip patterns fixed along its length, with a gap between two adjacent anti-slip patterns;

[0013] The anti-slip texture is designed to be wavy.

[0014] Preferably, the top of the upper surface layer is provided with a glaze layer.

[0015] Preferably, both the upper and lower surface layers have reinforcing metal edging at their four corners.

[0016] Preferably, the edge of the enclosure is aligned with the edges of the upper and lower surface layers, the thickness of the enclosure is greater than the thickness of the upper and lower surface layers, and the upper and lower surface layers have the same thickness.

[0017] The technical effects and advantages of this utility model are as follows:

[0018] 1. The intermediate support structure is set as a honeycomb structure, which is made of high-alumina ceramic or zirconia toughened ceramic. The honeycomb structure can not only reduce the overall weight of the tile, but also provide sufficient strength and stability. At the same time, it provides space for the filling of lightweight insulation material, further improving the thermal insulation performance of the tile. Moreover, the geometry of the honeycomb structure can effectively disperse stress, providing high strength and good compressive strength.

[0019] 2. A connecting block is fixedly connected to one side of the enclosure, and a connecting groove is opened on the other side of the enclosure. The positions of the connecting block and the connecting groove correspond, so that adjacent tiles can be spliced ​​together through the connecting block and the connecting groove to form a seamless whole. This creates an overall beautiful paving effect while facilitating construction and maintenance.

[0020] 3. The bottom surface layer has four fixed inserts at the top corners, and the middle support mechanism has slots for inserting the inserts. The bottom surface layer can be tightly connected to the middle support mechanism, which enhances the overall structural stability of the tile.

[0021] 4. The upper and lower surface layers are reinforced with metal edging at all four corners. The metal edging not only prevents the ceramic material at the edge of the tile from being damaged by impact, but also further enhances the structural strength of the tile and extends its service life. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the hollow high-strength ceramic tile of this utility model from one perspective.

[0023] Figure 2 This is a schematic diagram of the hollow high-strength ceramic tile of this utility model from another perspective.

[0024] Figure 3 This is a schematic diagram of the intermediate support mechanism of this utility model.

[0025] Figure 4 This utility model Figure 1 Enlarged diagram of point A in the middle.

[0026] In the diagram: 1. Upper surface layer; 2. Enclosure panel; 3. Lower surface layer; 4. Connecting block; 5. Anti-slip texture; 6. Connecting groove; 7. Intermediate support mechanism; 8. Lightweight insulation material; 9. Insert block. Detailed Implementation

[0027] This utility model provides, for example Figures 1-4 The hollow high-strength ceramic tile shown includes an upper surface layer 1 and a lower surface layer 3. The upper surface layer 1 has a glazed layer at its top, which is directly exposed to the environment. The glazed layer not only provides an aesthetically pleasing decorative effect but also offers excellent waterproof and stain-resistant properties. The glazed layer is tightly bonded to the upper surface layer 1 through a high-temperature firing process, resulting in a smooth surface that does not easily absorb stains, making it easy to clean and maintain. The lower surface layer 3 is the part that contacts the ground. Both layers are made of high-strength ceramic materials, exhibiting good wear resistance and impact resistance.

[0028] The intermediate support structure 7 connects the upper surface layer 1 and the lower surface layer 3, serving as a support and connection. The honeycomb-shaped intermediate support structure 7 is filled with lightweight thermal insulation material 8, which can be aerogel, aluminum silicate fiber, or closed-cell foam ceramic. It has a low thermal conductivity, which can effectively block heat transfer and improve the thermal insulation performance of the tile.

[0029] The intermediate support mechanism 7 is honeycomb-shaped and is made of high-alumina ceramic or zirconia-toughened ceramic. The honeycomb structure not only reduces the overall weight of the tile but also provides sufficient strength and stability. It also provides space for the filling of lightweight insulation material 8, further improving the tile's thermal insulation performance. Moreover, the geometry of the honeycomb structure can effectively disperse stress, providing high strength and good compressive strength.

[0030] A surrounding plate 2 is fixed to the outside of the intermediate support mechanism 7, which serves to protect and reinforce it. A connecting block 4 is fixedly connected to one side of the surrounding plate 2, and a connecting groove 6 is opened on the other side of the surrounding plate 2. The connecting block 4 and the connecting groove 6 are positioned correspondingly, so that adjacent tiles can be spliced ​​together through the connecting block and the connecting groove to form a seamless whole. This creates an overall beautiful paving effect while facilitating construction and maintenance.

[0031] The lower surface layer 3 has four fixed insertion blocks 9 at its top corners, and the middle support mechanism 7 has slots for the insertion blocks 9 to be inserted. The lower surface layer 3 can be tightly connected with the middle support mechanism 7, which enhances the overall structural stability of the ceramic tile.

[0032] The bottom edge of the lower surface layer 3 has multiple anti-slip patterns 5 fixed along its length, with a gap between two adjacent anti-slip patterns 5; the anti-slip patterns 5 are set in a wavy shape, which can effectively increase the friction between the tile and the ground, prevent slipping, and improve the safety of the tile during use.

[0033] The upper surface layer 1 and the lower surface layer 3 are equipped with reinforced metal edging at the four corners. The metal edging not only prevents the ceramic material at the edge of the tile from being damaged by impact, but also further enhances the structural strength of the tile and extends its service life.

[0034] The edges of the enclosure 2 are aligned with the edges of the upper surface layer 1 and the lower surface layer 3. The thickness of the enclosure 2 is greater than the thickness of the upper surface layer 1 and the lower surface layer 3. The upper surface layer 1 and the lower surface layer 3 have the same thickness, which ensures the overall aesthetics of the tiles.

Claims

1. A hollow high-strength ceramic tile, characterized in that: include: Upper surface layer (1) and lower surface layer (3); An intermediate support mechanism (7) connects the upper surface layer (1) and the lower surface layer (3), and the intermediate support mechanism (7) is configured as a honeycomb structure; The intermediate support mechanism (7) has a surrounding plate (2) fixed on its outer side. A docking block (4) is fixedly connected to one side of the surrounding plate (2), and a docking groove (6) is opened on the other side of the surrounding plate (2). The docking block (4) and the docking groove (6) are in corresponding positions.

2. The hollow high-strength ceramic tile according to claim 1, characterized in that: The lower surface layer (3) has four fixed insertion blocks (9) at the top corners, and the middle support mechanism (7) has slots for the insertion blocks (9) to be inserted.

3. A hollow high-strength ceramic tile according to claim 1, characterized in that: The honeycomb-shaped intermediate support structure (7) is filled with lightweight insulation material (8).

4. A hollow high-strength ceramic tile according to claim 1, characterized in that: The bottom end of the lower surface layer (3) has multiple anti-slip patterns (5) fixed along its length, with a gap between two adjacent anti-slip patterns (5). The anti-slip texture (5) is set to a wave shape.

5. A hollow high-strength ceramic tile according to claim 1, characterized in that: The top of the upper surface layer (1) is provided with a glaze layer.

6. A hollow high-strength ceramic tile according to claim 1, characterized in that: The upper surface layer (1) and the lower surface layer (3) are provided with reinforced metal edging at the four corners.

7. A hollow high-strength ceramic tile according to claim 1, characterized in that: The edge of the enclosure (2) is aligned with the edges of the upper surface layer (1) and the lower surface layer (3). The thickness of the enclosure (2) is greater than the thickness of the upper surface layer (1) and the lower surface layer (3). The upper surface layer (1) and the lower surface layer (3) have the same thickness.

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