Coal sampling device for vehicles entering the plant

By designing the combination of spiral blades and cleaning rings, the automatic cleaning of the coal sampling device for trucks entering the plant was achieved, solving the problem of coal slag accumulation affecting the detection efficiency and accuracy, and ensuring the reliability of coal quality detection.

CN224435823UActive Publication Date: 2026-06-30新疆准能投资有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
新疆准能投资有限公司
Filing Date
2025-04-15
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing coal sampling devices for vehicles entering the plant suffer from coal slag buildup after prolonged operation, which affects the efficiency and accuracy of coal quality testing and lacks cleaning capabilities.

Method used

A coal sampling device for trucks entering the plant was designed, which includes a sampling component, an adjustment component, and a cleaning component. Through the cooperation of the spiral blades and the cleaning ring, the coal slag on the inner wall of the sleeve is automatically cleaned. The coal slag adhering to the spiral blades is cleaned by a brush and then discharged.

Benefits of technology

This effectively prevents the accumulation of coal slag, ensures the efficiency and accuracy of subsequent coal quality testing, and improves the reliability of the testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a coal sampling device for automobiles entering the factory, comprising: a sampling component, including a first telescopic rod with a spiral blade on its telescopic end, and a sleeve surrounding the first telescopic rod, with a first connecting rod between the sleeve and the first telescopic rod, and a power unit at the top of the first telescopic rod; an adjusting component positioned above the sampling component; and a cleaning component, including a cleaning ring disposed within the sleeve, with a brush on its inner wall. In this utility model, after the sampling component completes the sampling work, the first telescopic rod drives the sleeve and spiral blade to move upwards together. During this movement, the cleaning ring scrapes off the coal slag adhering to the inner wall of the sleeve. Simultaneously, the power unit drives the spiral blade to rotate, allowing the brush to clean the coal slag adhering to the spiral blade, preventing coal slag accumulation and ensuring the efficiency and accuracy of subsequent coal quality testing.
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Description

Technical Field

[0001] This utility model relates to the field of sampling technology, and in particular to a coal sampling device for automobiles entering the factory. Background Technology

[0002] The coal sampling device for trucks entering the factory is used to sample the coal carried by the trucks before they enter the factory, and then transport the coal to the next step for quality testing. This allows for quality analysis and control of the coal sample, and it is commonly used in the quality control and testing of bulk materials such as coal and ore.

[0003] In practical operation, sampling devices need to sample multiple batches and various types of coal. Existing sampling devices lack cleaning capabilities, and after prolonged use, residual coal slag (i.e., coal dust and fine coal particles) accumulates inside. This slag buildup affects the efficiency and accuracy of subsequent coal quality testing. Therefore, this application proposes a coal sampling device for trucks entering the factory with a cleaning function. Utility Model Content

[0004] The main purpose of this utility model is to provide a coal sampling device for vehicles entering the factory with a cleaning function.

[0005] To achieve the above objectives, this utility model provides a coal sampling device for vehicles entering a factory, comprising:

[0006] The sampling component includes a vertically arranged first telescopic rod with a spiral blade at its telescopic end. The first telescopic rod is used to drive the spiral blade to move up and down reciprocally. It also includes a sleeve surrounding the first telescopic rod, with the bottom of the sleeve serving as a feed inlet. The sleeve and the spiral blade cooperate to transport coal. A first connecting rod is also provided between the feed inlet of the sleeve and the bottom of the telescopic end of the first telescopic rod. The first connecting rod is rotatably connected to the first telescopic rod. The top of the first telescopic rod is also provided with a power unit for driving the first telescopic rod to rotate.

[0007] An adjustment component is disposed above the sampling component. The sleeve is vertically slidably disposed at one end of the adjustment component. The first telescopic rod and the power unit are both connected to the adjustment component. The adjustment component is used to drive the sampling component to move.

[0008] The cleaning component includes a cleaning ring slidably disposed within the sleeve, the cleaning ring being used to clean coal slag adhering to the inner wall of the sleeve, the cleaning ring being coaxially disposed with the first telescopic rod and located in the gap between the sleeve and the spiral blade, the inner wall of the cleaning ring also being provided with a brush, the brush being used to clean residual coal slag adhering to the spiral blade, and a second connecting rod for positioning the cleaning ring being provided between the cleaning ring and the adjusting component.

[0009] Furthermore, the adjusting component includes two opposing support frames, with a slide rail between the two support frames. The two ends of the slide rail are slidably mounted on the corresponding support frames. A movable platform is also slidably mounted on the slide rail, and a lifting assembly is also mounted on the movable platform. One end of the lifting assembly is connected to the sampling component, and the sleeve is vertically slidably connected to the lifting assembly. The slide rail is used to drive the sampling component to reciprocate along the length direction of the support frame, the movable platform is used to drive the sampling component to reciprocate along the length direction of the slide rail, and the lifting assembly is used to drive the sampling component to reciprocate vertically.

[0010] Furthermore, the lifting assembly includes a second telescopic rod vertically disposed at the bottom of the moving platform. A chamber is formed in the telescopic end of the second telescopic rod, and the bottom of the chamber has an opening communicating with the outside. The power unit, the first telescopic rod, and the cleaning ring are all disposed in the chamber. The sleeve is slidably inserted in the chamber and coaxially disposed with the second telescopic rod. One end of the second connecting rod is connected to the top of the chamber, and the other end is connected to the cleaning ring.

[0011] Furthermore, a discharge port is provided on one side of the sleeve, and the cleaning ring is disposed above the discharge port;

[0012] The telescopic end of the second telescopic rod is provided with a first storage box near the opening of its chamber. The first storage box is slidably connected to the outer wall of the sleeve. The first storage box is also provided with a through hole corresponding to the discharge port. The first storage box is used to store the coal collected by the spiral blade.

[0013] Furthermore, a second storage box is provided on one side of the support frame, and a feed inlet is provided on the top of the second storage box. A storage cabinet can also be slidably provided in the second storage box, and the storage cabinet is used to store the coal slag cleaned out from the sleeve and the spiral blade.

[0014] The beneficial effects of this utility model are reflected in:

[0015] In this invention, after the sampling component completes the sampling work, the first telescopic rod drives the sleeve and the spiral blade to move upward together. During the movement, the cleaning ring scrapes off the coal slag attached to the inner wall of the sleeve. While the spiral blade is moving, the power unit drives the spiral blade to rotate, so that the brush can clean the coal slag attached to the spiral blade, avoiding coal slag accumulation and ensuring the efficiency and accuracy of subsequent coal quality testing. Attached Figure Description

[0016] Figure 1 This is a first perspective view of the coal sampling device for automobiles entering the factory as described in this utility model;

[0017] Figure 2 This is a first cross-sectional view of the coal sampling device for automobiles entering the factory described in this utility model;

[0018] Figure 3 yes Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a structural view of the lifting assembly;

[0020] Figure 5 yes Figure 4 Enlarged view at point B;

[0021] Figure 6 This is a structural view of the second storage box.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Sampling component; 11. First telescopic rod; 12. Spiral blade; 13. Sleeve; 131. Feed inlet; 132. Discharge outlet; 14. First connecting rod; 15. Power unit; 2. Adjustment component; 21. Support frame; 22. Slide rail; 23. Moving platform; 24. Lifting assembly; 241. Second telescopic rod; 2411. Chamber; 3. Cleaning component; 31. Cleaning ring; 32. Brush; 33. Second connecting rod; 4. First storage box; 5. Second storage box; 51. Storage cabinet. Detailed Implementation Plan

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.

[0025] See Figures 1-6 .

[0026] This utility model discloses a coal sampling device for vehicles entering the factory, comprising:

[0027] The sampling component 1 includes a vertically arranged first telescopic rod 11, with a spiral blade 12 on the telescopic end of the first telescopic rod 11. The first telescopic rod 11 is used to drive the spiral blade 12 to move up and down reciprocally. It also includes a sleeve 13 surrounding the first telescopic rod 11. The bottom of the sleeve 13 is a feed inlet 131. The sleeve 13 cooperates with the spiral blade 12 to transport coal. A first connecting rod 14 is also provided between the feed inlet 131 of the sleeve 13 and the bottom end of the telescopic end of the first telescopic rod 11. The first connecting rod 14 is rotatably connected to the first telescopic rod 11. The top of the first telescopic rod 11 is also provided with a power unit 15 for driving the first telescopic rod 11 to rotate.

[0028] Adjustment component 2 is disposed above sampling component 1. The sleeve 13 is vertically slidably disposed at one end of adjustment component 2, and the first telescopic rod 11 and the power unit 15 are both connected to adjustment component 2. Adjustment component 2 is used to drive sampling component 1 to move.

[0029] The cleaning component 3 includes a cleaning ring 31 slidably disposed within the sleeve 13. The cleaning ring 31 is used to clean coal slag adhering to the inner wall of the sleeve 13. The cleaning ring 31 is coaxially disposed with the first telescopic rod 11 and located in the gap between the sleeve 13 and the spiral blade 12. A brush 32 is also provided on the inner wall of the cleaning ring 31. The brush 32 is used to clean coal slag residue adhering to the spiral blade 12. A second connecting rod 33 for positioning the cleaning ring 31 is also provided between the cleaning ring 31 and the adjusting component 2.

[0030] In specific implementation, when the coal car moves to below the adjusting component 2, the adjusting component 2 drives the sampling component 1 to move to the predetermined sampling point above the coal pile, and drives the sampling component 1 to descend until the feed port 131 of the sleeve 13 and the bottom of the spiral blade 12 are inserted into the coal pile. At this time, the power unit 15 drives the spiral blade 12 to rotate through the first telescopic rod 11. The spiral blade 12 transports the coal block into the sleeve 13 to complete the sampling. When the work is completed, the first telescopic rod 11 retracts and drives the spiral blade 12 and the sleeve 13 to move upward together through the first connecting rod 14. At the same time, the power unit 15 still drives the spiral blade 12 to rotate through the first telescopic rod 11. At this time, the sleeve 13 moves upward relative to the cleaning ring 31. During the movement, the cleaning ring 31 scrapes off the coal slag attached to the inner wall of the sleeve 13 and discharges it through the feed port 131. The spiral blade 12 rotates while moving upward relative to the cleaning ring 31. At this time, the brush 32 is used to clean the coal slag attached to the spiral blade 12 and discharge it through the feed port 131.

[0031] In this invention, through the operation of the cleaning component 3, after the sampling component 1 completes the sampling work, the first telescopic rod 11 drives the sleeve 13 and the spiral blade 12 to move upward together. During the movement, the cleaning ring 31 scrapes off the coal slag attached to the inner wall of the sleeve 13. While the spiral blade 12 is moving, the power unit 15 drives the spiral blade 12 to rotate, so that the brush 32 can clean the coal slag attached to the spiral blade 12, avoid coal slag accumulation, and ensure the efficiency and accuracy of subsequent coal quality testing.

[0032] Preferably, the power unit 15 can be a motor from the prior art.

[0033] Preferably, the first telescopic rod 11 can be an electric push rod as in the prior art.

[0034] In one embodiment, the adjusting component 2 includes two opposing support frames 21, with a slide rail 22 between the two support frames 21. The two ends of the slide rail 22 are slidably mounted on the corresponding support frames 21. A moving platform 23 is also slidably mounted on the slide rail 22, and a lifting component 24 is also mounted on the moving platform 23. One end of the lifting component 24 is connected to the sampling component 1, and the sleeve 13 is vertically slidably connected to the lifting component 24. The slide rail 22 is used to drive the sampling component 1 to reciprocate along the length direction of the support frame 21, the moving platform 23 is used to drive the sampling component 1 to reciprocate along the length direction of the slide rail 22, and the lifting component 24 is used to drive the sampling component 1 to move vertically back and forth.

[0035] With this design, when the coal car moves between the two support frames 21, the sampling component 1 is moved to the predetermined collection point through the cooperation between the slide rail 22 and the moving platform 23. At this time, the lifting component 24 drives the sampling component 1 to move downward until the feed port of the sleeve 13 and the spiral blade 12 are inserted into the predetermined depth of the coal pile, thereby carrying out the sampling work. After the work is completed, the lifting component 24 drives the sleeve 13 and the spiral blade 12 to rise until they are removed from the coal pile.

[0036] In one embodiment, the lifting assembly 24 includes a second telescopic rod 241 vertically disposed at the bottom of the moving platform 23. The telescopic end of the second telescopic rod 241 has a chamber 2411, and the bottom of the chamber 2411 has an opening communicating with the outside. The power unit 15, the first telescopic rod 11 and the cleaning ring 31 are all disposed in the chamber 2411. The sleeve 13 is slidably inserted in the chamber 2411 and is coaxially disposed with the second telescopic rod 241. One end of the second connecting rod 33 is connected to the top of the chamber 2411 and the other end is connected to the cleaning ring 31.

[0037] With this design, when sampling is required, the telescopic end of the second telescopic rod 241 extends downward, allowing the inlet end of the sleeve 13 to be inserted into the coal pile. After the sampling is completed, the first telescopic rod 11 retracts and drives the spiral blade 12 and sleeve 13 to move upward and retract into the chamber 2411. At this time, the chamber 2411 provides sufficient space for the spiral blade 12 and sleeve 13 to move. After the cleaning ring 31 completes the cleaning of coal slag, the first telescopic rod 11 drives the spiral blade 12 and sleeve 13 to extend out of the chamber 2411 and move to the predetermined position.

[0038] In one embodiment, the sleeve 13 has a discharge port 132 on one side, and the cleaning ring 31 is disposed above the discharge port 132;

[0039] The telescopic end of the second telescopic rod 241 is provided with a first storage box 4 near the opening of its chamber 2411. The first storage box 4 is slidably connected to the outer wall of the sleeve 13. The first storage box 4 is also provided with a through hole corresponding to the discharge port 132. The first storage box 4 is used to store the coal collected by the spiral blade 12.

[0040] With this design, when the spiral blade 12 is conveying coal, the coal moves upward in the sleeve 13 as the spiral blade 12 rotates until it enters the first storage box 4 through the discharge port 132. Since the cleaning ring 31 is set above the discharge port 132, the coal will not come into contact with the cleaning ring 31 during the conveying process. When the first telescopic rod 11 drives the sleeve 13 to retract into the chamber 2411, the sleeve 13 moves upward relative to the first storage box 4. At this time, the discharge port 132 is misaligned with the opening of the first storage box 4, and the coal will not accidentally leak out of the first storage box 4 through the opening. When the first telescopic rod 11 drives the sleeve 13 to extend out of the chamber 2411, the sleeve 13 moves downward relative to the first storage box 4 until the discharge port 132 of the sleeve 13 corresponds to the opening of the first storage box 4. At this time, the sleeve 13 moves to the predetermined position and waits for the next operation.

[0041] In one embodiment, a second storage box 5 is provided on one side of the support frame 21. The top of the second storage box 5 is provided with a feed port. A storage cabinet 51 is also slidably provided in the second storage box 5. The storage cabinet 51 is used to store the coal slag cleaned out from the sleeve 13 and the spiral blade 12.

[0042] With this design, when cleaning the sleeve 13 and the spiral blade 12, the sampling component 1 is moved above the second storage box 5 through the cooperation between the slide rail 22 and the moving table 23. The sampling component 1 is then moved to a suitable height by the lifting component 24. At this time, the first telescopic rod 11 drives the sleeve 13 and the spiral blade 12 to rise and clean them through the cleaning component 3. The cleaning component 3 scrapes off the coal slag attached to the sleeve 13 and the spiral blade 12 and drops it into the storage cabinet 51 in the second storage box 5 through the feed port of the sleeve 13. When the storage cabinet 51 contains enough coal slag, the staff can pull the storage cabinet 51 out of the second storage box 5 and transfer it. It is convenient to use.

[0043] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model. Furthermore, "multiple," "multiple groups," and "several" refer to two or more.

Claims

1. A coal sampling device for vehicles entering a factory, characterized in that, include: The sampling component (1) includes a vertically arranged first telescopic rod (11), with a spiral blade (12) on the telescopic end of the first telescopic rod (11). The first telescopic rod (11) is used to drive the spiral blade (12) to move up and down reciprocally. It also includes a sleeve (13) surrounding the first telescopic rod (11). The bottom of the sleeve (13) is a feed inlet (131). The sleeve (13) cooperates with the spiral blade (12) to transport coal. A first connecting rod (14) is also provided between the feed inlet (131) of the sleeve (13) and the bottom end of the telescopic end of the first telescopic rod (11). The first connecting rod (14) is rotatably connected to the first telescopic rod (11). The top of the first telescopic rod (11) is also provided with a power unit (15) for driving the first telescopic rod (11) to rotate. An adjustment component (2) is disposed above the sampling component (1). The sleeve (13) is vertically slidably disposed at one end of the adjustment component (2). The first telescopic rod (11) and the power unit (15) are both connected to the adjustment component (2). The adjustment component (2) is used to drive the sampling component (1) to move. The cleaning component (3) includes a cleaning ring (31) slidably disposed inside the sleeve (13). The cleaning ring (31) is used to clean the coal slag attached to the inner wall of the sleeve (13). The cleaning ring (31) is coaxially disposed with the first telescopic rod (11) and located in the gap between the sleeve (13) and the spiral blade (12). A brush (32) is also provided on the inner wall of the cleaning ring (31). The brush (32) is used to clean the coal slag remaining on the spiral blade (12). A second connecting rod (33) for positioning the cleaning ring (31) is also provided between the cleaning ring (31) and the adjusting component (2).

2. The vehicle-to-factory coal sampling device according to claim 1, characterized in that, The adjusting component (2) includes two opposing support frames (21), with a slide rail (22) between the two support frames (21). The two ends of the slide rail (22) are slidably mounted on the corresponding support frames (21). A moving platform (23) is also slidably mounted on the slide rail (22), and a lifting component (24) is also mounted on the moving platform (23). One end of the lifting component (24) is connected to the sampling component (1), and the sleeve (13) is vertically slidably connected to the lifting component (24). The slide rail (22) is used to drive the sampling component (1) to reciprocate along the length direction of the support frame (21), the moving platform (23) is used to drive the sampling component (1) to reciprocate along the length direction of the slide rail (22), and the lifting component (24) is used to drive the sampling component (1) to reciprocate vertically.

3. The vehicle-to-factory coal sampling device according to claim 2, characterized in that, The lifting assembly (24) includes a second telescopic rod (241) vertically arranged at the bottom of the moving platform (23). The telescopic end of the second telescopic rod (241) has a chamber (2411) and the bottom of the chamber (2411) has an opening communicating with the outside. The power unit (15), the first telescopic rod (11) and the cleaning ring (31) are all arranged in the chamber (2411). The sleeve (13) is slidably inserted in the chamber (2411) and coaxially arranged with the second telescopic rod (241). One end of the second connecting rod (33) is connected to the top of the chamber (2411) and the other end is connected to the cleaning ring (31).

4. The vehicle-to-factory coal sampling device according to claim 3, characterized in that, The sleeve (13) has a discharge port (132) on one side, and the cleaning ring (31) is located above the discharge port (132); The telescopic end of the second telescopic rod (241) is provided with a first storage box (4) near the opening of its chamber (2411). The first storage box (4) is slidably connected to the outer wall of the sleeve (13). The first storage box (4) is also provided with a through hole corresponding to the discharge port (132). The first storage box (4) is used to store the coal collected by the spiral blade (12).

5. The vehicle-to-factory coal sampling device according to claim 2, characterized in that, A second storage box (5) is provided on one side of the support frame (21). The top of the second storage box (5) is provided with a feed port. A storage cabinet (51) can also be slidably provided in the second storage box (5). The storage cabinet (51) is used to store the coal slag cleaned out from the sleeve (13) and the spiral blade (12).