A cable tensile testing device
By designing a cable tensile testing device that includes a torsion component and a supporting rotating roller, the problem that existing devices cannot simulate torsional tension and cable sag is solved, and more accurate cable tensile testing is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU TOP CABLE CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-06-30
AI Technical Summary
Existing cable tensile testing devices cannot simulate the torsional tension experienced by cables in actual use, resulting in significant deviations between test results and actual scenarios. Furthermore, heavy cables are prone to sag during testing, affecting accuracy.
A cable tensile testing device was designed, comprising a torsion component, a tension component, and a tensile testing component. The torsion component simulates the torsion state of the cable, and the rotating rollers on the support rotating seat support the cable, reducing the influence of friction and ensuring test accuracy.
It enables tensile testing under simulated cable torsion, reducing cable sag and improving the accuracy and reliability of the test.
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Figure CN224435985U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable tensile testing technology, and in particular to a cable tensile testing device. Background Technology
[0002] In the fields of power and communications, cables serve as a crucial carrier for energy and signal transmission, and their quality and performance directly affect the safe and stable operation of the entire system. During actual use, cables are subjected not only to simple tensile forces but also often torsion and other complex stress conditions under tension. Therefore, comprehensive tensile and torsional performance testing of cables is essential.
[0003] Most existing cable tensile testing devices can only test the linear tensile force of cables, failing to simulate the torsional tensile force experienced in actual use. This leads to significant deviations between test results and real-world usage scenarios. Furthermore, when testing cables, especially larger diameter and heavier cables, the weight can cause sagging, further affecting accuracy. To overcome these shortcomings, this invention provides a cable tensile testing device. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cable tensile testing device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a cable tensile testing device, comprising a base, a protective plate fixedly connected to one side of the base, a rotating frame fixedly connected to the top of the base, a torsion component provided on the rotating frame, a first sliding groove provided at the top of the base, a first slider slidably connected to the first sliding groove, a tension component provided on the first sliding groove, a second sliding groove provided at the top of the first slider, and a tensile testing component provided on the second sliding groove.
[0006] Furthermore, a supporting rotating seat is fixedly connected to the middle of the top of the base, and a first rotating roller is rotatably connected to the supporting rotating seat.
[0007] Furthermore, the torsion assembly includes a rotating groove formed on the rotating frame, a second rotating roller rotatably connected to the rotating groove, a turntable provided on the second rotating roller, an insertion hole on one side of the turntable, a first electric hydraulic cylinder fixedly connected to one side of the turntable and on both sides of the insertion hole, a first clamping plate fixedly connected to the output end of the first electric hydraulic cylinder, a motor support frame fixedly connected to the top of the base and on one side of the rotating frame, a first reduction motor fixedly connected to the motor support frame, and the output end of the first reduction motor fixedly connected to one side of the turntable.
[0008] Furthermore, the stretching assembly includes a threaded rod rotatably connected to the first slide groove. A threaded hole is provided on one side of the first slider, and the threaded hole and the threaded rod are threadedly connected. A second reduction motor is fixedly connected to one side of the base, and the output end of the second reduction motor passes through the first slide groove and is fixedly connected to one end of the threaded rod.
[0009] Furthermore, the tensile force detection assembly includes a second slider that is slidably connected to the second slide groove. A second electric hydraulic cylinder is fixedly connected to the top of the second slider. A second clamping plate is fixedly connected to the output end of the second electric hydraulic cylinder. A cable detection body is fixedly connected to the top of the second slider and located on one side of the second slide groove. The detection end of the cable detection body is fixedly connected to one side of the second slider.
[0010] Furthermore, a control panel is fixedly connected to one side of the protective plate, and a PLC controller is fixedly connected to one side of the protective plate and below the control panel. The PLC controller and the control panel are electrically connected.
[0011] The beneficial effects of this utility model are:
[0012] In use, this invention uses a torsion assembly and a tensile testing assembly to torsion the cable during tensile testing, thereby verifying the change in tensile force under different torsion states. The cable is supported by a first rotating roller on the support rotating seat, preventing the heavy cable from sagging due to its own weight and affecting the test results. The first rotating roller also reduces the friction between the support frame and the cable during tensile testing, thus reducing the impact of friction on the cable tensile test. Attached Figure Description
[0013] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 : A perspective view of the left front of this utility model;
[0015] Figure 2 : Right rear perspective view of this utility model;
[0016] Figure 3 : Schematic diagram of the internal structure of this utility model.
[0017] The attached figures are labeled as follows:
[0018] 1. Base; 2. Protective plate; 4. Control panel; 5. PLC controller; 6. Support rotating seat; 7. First rotating roller; 8. Rotating frame; 9. Rotating groove; 10. Second rotating roller; 11. Turntable; 12. Insertion hole; 13. First electric hydraulic cylinder; 14. First clamping plate; 15. Motor support frame; 16. First geared motor; 17. First slide groove; 18. First slider; 19. Threaded rod; 20. Threaded hole; 21. Second geared motor; 22. Second slide groove; 23. Second slider; 24. Second electric hydraulic cylinder; 26. Second clamping plate; 27. Cable detection body. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figure 1-3 As shown, a cable tensile testing device is disclosed, comprising a base 1, a protective plate 2 fixedly connected to one side of the base 1, a rotating frame 8 fixedly connected to the top of the base 1, a torsion assembly provided on the rotating frame 8, a first slide groove 17 provided at the top of the base 1, a first slider 18 slidably connected to the first slide groove 17, a tension assembly provided on the first slide groove 17, a second slide groove 22 provided at the top of the first slider 18, and a tensile testing assembly provided on the second slide groove 22.
[0021] As shown in the figure, a support rotating seat 6 is fixedly connected to the top center of the base 1, and a first rotating roller 7 is rotatably connected to the support rotating seat 6 for supporting the cable.
[0022] As shown in the figure, the torsion assembly includes a rotating groove 9 formed on a rotating frame 8, a second rotating roller 10 rotatably connected to the rotating groove 9, a turntable 11 set on the second rotating roller 10, an insertion hole 12 formed on one side of the turntable 11, a first electric hydraulic cylinder 13 fixedly connected to one side of the turntable 11 and on both sides of the insertion hole 12, a first clamping plate 14 fixedly connected to the output end of the first electric hydraulic cylinder 13, a motor support frame 15 fixedly connected to the top of the base 1 and located on one side of the rotating frame 8, a first reduction motor 16 fixedly connected to the motor support frame 15, and the output end of the first reduction motor 16 fixedly connected to one side of the turntable 11 to torsion the cable.
[0023] As shown in the figure, the tensioning assembly includes a threaded rod 19 rotatably connected to the first slide groove 17. A threaded hole 20 is provided on one side of the first slider 18. The threaded hole 20 and the threaded rod 19 are threadedly connected. A second reduction motor 21 is fixedly connected to one side of the base 1. The output end of the second reduction motor 21 passes through the first slide groove 17 and is fixedly connected to one end of the threaded rod 19. It is used to pull the cable to perform a tensile test on the cable.
[0024] As shown in the figure, the tensile testing component includes a second slider 23 that is slidably connected to the second slide groove 22. A second electric hydraulic cylinder 24 is fixedly connected to the top of the second slider 23. A second clamping plate 26 is fixedly connected to the output end of the second electric hydraulic cylinder 24. A cable detection body 27 is fixedly connected to the top of the second slider 23 and located on one side of the second slide groove 22. The detection end of the cable detection body 27 is fixedly connected to one side of the second slider 23 for detecting the tensile force of the cable.
[0025] As shown in the figure, a control panel 4 is fixedly connected to one side of the protective plate 2, and a PLC controller 5 is fixedly connected to one side of the protective plate 2 and below the control panel 4. The PLC controller 5 and the control panel 4 are electrically connected and used to control the equipment on the device.
[0026] Working Principle: During use, first check if the entire device is intact. After inspection, the tester operates the control panel 4 to control the equipment via the PLC controller 5. Then, the tester places the cable to be tested onto the first rotating roller 7 on the support rotating seat 6, and inserts one end of the cable into the insertion hole 12 on one side of the turntable 11. After insertion, the first electric hydraulic cylinder 13 is activated to move the first clamping plate 14, causing the clamping plate 14 to squeeze and clamp the cable. Then, one end of the cable is placed on the second slider 23, and the second electric hydraulic cylinder 24 is activated, causing the second clamping plate 26 to move, squeezing and clamping one end of the cable. After clamping, the first reduction motor 16 is activated, causing the turntable 11 to rotate, twisting the cable. When twisted to the test angle, the second reduction motor 21 is activated, causing the threaded rod 19 to rotate, thus causing the first slider 18 to slide on the first slide groove 17, generating tension on the cable. The cable detection body 27 detects the tension generated by the cable, thereby performing a tensile test on the cable.
[0027] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A cable tensile testing device, comprising a base (1), characterized in that: A protective plate (2) is fixedly connected to one side of the base (1), and a rotating frame (8) is fixedly connected to the top of the base (1). A torsion assembly is provided on the rotating frame (8). A first sliding groove (17) is opened at the top of the base (1). A first slider (18) is slidably connected on the first sliding groove (17). A tension assembly is provided on the first sliding groove (17). A second sliding groove (22) is opened at the top of the first slider (18). A tension detection assembly is provided on the second sliding groove (22).
2. The cable tensile testing device according to claim 1, characterized in that: The base (1) has a support rotating seat (6) fixedly connected to the middle of its top end, and a first rotating roller (7) is rotatably connected to the support rotating seat (6).
3. The cable tensile testing device according to claim 1, characterized in that: The torsion assembly includes a rotating groove (9) on a rotating frame (8), a second rotating roller (10) is rotatably connected to the rotating groove (9), a turntable (11) is provided on the second rotating roller (10), an insertion hole (12) is provided on one side of the turntable (11), a first electric hydraulic cylinder (13) is fixedly connected to one side of the turntable (11) and on both sides of the insertion hole (12), a first clamping plate (14) is fixedly connected to the output end of the first electric hydraulic cylinder (13), a motor support frame (15) is fixedly connected to the top of the base (1) and to one side of the rotating frame (8), a first reduction motor (16) is fixedly connected to the motor support frame (15), and the output end of the first reduction motor (16) is fixedly connected to one side of the turntable (11).
4. The cable tensile testing device according to claim 1, characterized in that: The stretching assembly includes a threaded rod (19) rotatably connected to the first slide groove (17). A threaded hole (20) is provided on one side of the first slider (18). The threaded hole (20) and the threaded rod (19) are threadedly connected. A second reduction motor (21) is fixedly connected to one side of the base (1). The output end of the second reduction motor (21) passes through the first slide groove (17) and is fixedly connected to one end of the threaded rod (19).
5. The cable tensile testing device according to claim 1, characterized in that: The tensile testing assembly includes a second slider (23) slidably connected to the second slide groove (22), a second electric hydraulic cylinder (24) fixedly connected to the top of the second slider (23), a second clamping plate (26) fixedly connected to the output end of the second electric hydraulic cylinder (24), a cable detection body (27) fixedly connected to the top of the second slider (23) and located on one side of the second slide groove (22), and the detection end of the cable detection body (27) fixedly connected to one side of the second slider (23).
6. The cable tensile testing device according to claim 1, characterized in that: A control panel (4) is fixedly connected to one side of the protective plate (2), and a PLC controller (5) is fixedly connected to one side of the protective plate (2) and below the control panel (4). The PLC controller (5) and the control panel (4) are electrically connected.