A motorcycle voltage regulator testing device

By designing a motorcycle voltage regulator testing device, which utilizes the coordinated operation of a conveyor belt and a power unit, automated detection and sorting of motorcycle voltage regulators has been achieved. This solves the problems of low detection efficiency and high manpower consumption in existing technologies, and significantly improves detection efficiency.

CN224436473UActive Publication Date: 2026-06-30CHONGQING HECHENG ELECTRIC APPLIANCE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING HECHENG ELECTRIC APPLIANCE
Filing Date
2025-06-25
Publication Date
2026-06-30

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Abstract

This utility model relates to a motorcycle voltage regulator testing device, characterized in that it includes: a body (10); a conveyor belt (1) disposed on the body (10), one end of which is provided with a feed inlet (11) for inputting the voltage regulator to be tested; a baffle (12) disposed on the conveyor belt (1) to divide the conveyor belt (1) into a first conveying area (13) and a second conveying area (14); a slide power unit (2) disposed on one side of the baffle (12) and connected to a sliding part (6) for driving the sliding part (6) to move perpendicular to the conveying direction (X) of the conveyor belt (1); a detection component (4) connected to a testing power unit (3); and a push-out power unit (5) disposed on the side of the detection component (4) for pushing the tested voltage regulator to the screening area (7); this utility model can improve detection efficiency and reduce labor costs.
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Description

Technical Field

[0001] This utility model relates to the field of testing technology for test products, and in particular to a testing device for a motorcycle voltage regulator. Background Technology

[0002] A motorcycle voltage regulator, also known as a voltage adjuster or stabilizer, is a crucial component of a motorcycle's electrical system. Its primary function is to regulate the unstable voltage generated by the generator to a stable value suitable for the motorcycle's electrical equipment. The motorcycle voltage regulator is vital for ensuring the normal operation of the motorcycle's electrical system and extending the lifespan of the electrical equipment. A malfunctioning voltage regulator can lead to problems such as abnormal charging and unstable operation of the electrical equipment. Therefore, voltage regulators need to be tested before leaving the factory. Current testing methods typically involve conveying the product to be tested to the testing station via a conveyor belt, where it is manually placed on the testing assembly for inspection. This method is inefficient and labor-intensive. Utility Model Content

[0003] In order to solve the problems of the prior art, this utility model provides a motorcycle voltage regulator testing device that can improve the level of automation in testing and facilitate the classification of test items after testing.

[0004] The specific technical solution is as follows: A motorcycle voltage regulator testing device, characterized in that it includes:

[0005] Body (10);

[0006] A conveyor belt (1) is set on the machine body (10), and one end of the conveyor belt (1) is provided with a feed inlet (11) for inputting the pressure regulator to be tested;

[0007] A baffle (12) is provided on the conveyor belt (1) to divide the conveyor belt (1) into a first conveying area (13) and a second conveying area (14);

[0008] The slide power unit (2) is located on one side of the baffle (12) and connected to the sliding part (6). It is used to drive the sliding part (6) to move perpendicular to the conveying direction (X) of the conveyor belt (1) and push the pressure regulator to be tested toward the detection component (4).

[0009] The detection component (4) is connected to the test power unit (3) and is used to test the voltage regulator under test;

[0010] The power unit (5) is pushed out and set on the side of the detection assembly (4) to push the detected voltage regulator toward the screening area (7).

[0011] In some embodiments, the detection component (4) includes a detection probe (41) for contacting the voltage regulator under test for detection.

[0012] In some embodiments, the sliding part (6) is provided with a sensor (9) for detecting whether the voltage regulator under test is in position and controlling the operation of the slide power unit (2).

[0013] In some embodiments, a receiving box (71) and a screening power unit (72) are included for pushing qualified test items back to the second conveying area (14) of the conveyor belt (1) and pushing unqualified test items into the receiving box (71).

[0014] In some embodiments, the screening power unit (72) is arranged opposite to the conveyor belt (1) to push qualified test samples back to the second conveying area (14) of the conveyor belt (1) so that they can enter the next process.

[0015] In some embodiments, the receiving box (71) is disposed opposite to the ejection power unit (5) for receiving non-conforming test samples.

[0016] In some embodiments, the slide power unit (2), test power unit (3), ejection power unit (5) and screening power unit (72) are all cylinders.

[0017] In some embodiments, the push-out power unit (5) consists of at least two cylinders connected in series, including a first push-out cylinder (51) and a second push-out cylinder (52), for increasing the output distance of the telescopic rod.

[0018] In some embodiments, the baffle (12) is provided with a through hole (121) for the push-out power unit (5) to push the pressure regulator into the screening area (7).

[0019] In some embodiments, a pressing plate (8) is provided above the detection position of the detection component (4), and the pressing plate (8) is driven to rise and fall by a cylinder (20) to press the pressure regulator to be tested.

[0020] The technical effects of this utility model are as follows: The motorcycle voltage regulator testing device of this embodiment realizes the automatic conveying, detection and sorting of the test items through the coordinated work of the conveyor belt, slide table power unit, testing power unit and push-out power unit; the device can continuously detect the test items, reduce personnel use and significantly improve detection efficiency. Attached Figure Description

[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 This is a top view of a motorcycle voltage regulator testing device according to an embodiment of this utility model.

[0023] Figure 2 This is a perspective view of a motorcycle voltage regulator testing device according to an embodiment of the present invention.

[0024] Figure 3 This is a partial enlarged view of a motorcycle voltage regulator testing device according to an embodiment of this utility model. Detailed Implementation

[0025] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] The specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the scope of this utility model.

[0029] like Figures 1 to 3As shown, this embodiment of a motorcycle voltage regulator testing device includes a body 10, which serves as a support structure for mounting and fixing other functional components. The body 10 is equipped with a conveyor belt 1, a slide power unit 2, a testing power unit 3, a detection component 4, and a push-out power unit 5. One end of the conveyor belt 1 is an inlet 11. The voltage regulator to be tested (hereinafter referred to as the test item) is input into the conveyor belt 1 through the inlet 11, and the conveyor belt 1 drives the voltage regulator to move. A baffle 12 is provided on the conveyor belt 1, dividing the conveyor belt into a first conveying area 13 and a second conveying area 14. The slide power unit 2 is located on one side of the baffle 12 and is connected to a sliding part 6. The sliding part 6 moves perpendicular to the conveying direction X of the conveyor belt 1, pushing the test item towards the detection component 4. When the test item moves to the position of the baffle 12, the conveyor belt 1 stops moving, and the test item is pushed to the position of the detection component 4 by the sliding part 6. A sensor 9 can be installed on the sliding part 6. When the test item is detected to be in position, the slide power unit 2 is activated. The detection component 4 is connected to the test power unit 3. The test power unit drives the detection component 4 to contact or separate from the test object. The detection component 4 is used to perform electrical performance testing on the test object. The push-out power unit 5 is located on the side of the detection component 4, pushing the tested test object to the screening area 7 on the other side of the detection component 4. In the above technical solution, the test object is continuously conveyed by the conveying mechanism, and the test object is continuously moved towards the detection component 4 by the slide table power unit 2. After the test object is tested, it can be directly pushed away from the detection component, thereby improving the testing efficiency. Through the above technical solution, the test object can be continuously conveyed and tested, effectively improving the testing efficiency.

[0030] In this embodiment, the screening area 7 is equipped with a receiving box 71, which is positioned opposite to the ejection power unit 5, allowing the ejection power unit 5 to directly push unqualified test items into the receiving box 71. The screening area also includes a screening power unit 72, which is positioned opposite to the conveyor belt. The screening power unit pushes qualified test items into the second conveying area 14 of the conveyor belt, allowing them to continue moving downstream to the next process. The ejection power unit 5, the slide table power unit 2, the testing power unit 3, and the screening power unit 72 are all cylinders. The ejection power unit 5 consists of at least two cylinders connected in series. In this embodiment, it is formed by connecting the first ejection cylinder 51 and the second ejection cylinder 52, thereby increasing the output distance of its telescopic rod and improving the distance at which the test items are ejected.

[0031] In this embodiment, the detection component 4 includes a detection probe 41, which contacts the sample to be tested for detection. Furthermore, the baffle 12 has a through hole 121; when the push-out power unit 5 pushes the sample to be tested, the sample enters the screening area 7 through the through hole 121. A pressing plate 8 can be installed above the detection position of the detection component 4; the pressing plate 8 can be raised and lowered by a cylinder 20 to press the sample to be tested.

[0032] The voltage regulator testing process of this embodiment will be further explained below.

[0033] The voltage regulator testing procedure is as follows:

[0034] Step S100: The test item is delivered to the designated position by conveyor belt. The conveyor belt stops after sensor 9 detects that the test item has arrived.

[0035] Step S200: After the test item is detected to be in place, the slide table power unit 2 pushes the test item to the test station of the detection component 4;

[0036] Step S300: After the test sample arrives at the test station, the slide power unit 2 holds the tail of the test sample, and at the same time the test power unit 3 pushes forward to make the probe contact the test sample. After the probe is in place, the test is started.

[0037] Step S400: After the test product is tested, the test power unit 3 retracts. After the test power unit 3 retracts into place, the finished product ejection power unit pushes the test product to the OK / NG screening station.

[0038] Step S500: When the test is OK, the screening power unit pushes the product to be tested back onto the conveyor belt and transfers it to the next process; if an NG product appears, the first ejection cylinder 51 and the second ejection cylinder 52 of the finished product will operate together to push the product to be tested into the NG box, which will be judged by the worker individually.

[0039] This embodiment of a motorcycle voltage regulator testing device achieves automatic conveying, detection, and sorting of test items through the coordinated operation of a conveyor belt, a slide power unit, a testing power unit, and a push-out power unit. The device can continuously test the test items, reducing personnel usage and significantly improving testing efficiency.

[0040] The above description illustrates a motorcycle voltage regulator testing device according to this embodiment of the present invention. However, the present invention is not limited to the specific embodiments described above, and various modifications or alterations can be made without departing from the scope of the claims. The present invention includes various modifications and alterations within the scope of the claims.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A motorcycle voltage regulator testing device, characterized in that, include: Body (10); A conveyor belt (1) is set on the machine body (10), and one end of the conveyor belt (1) is provided with a feed inlet (11) for inputting the pressure regulator to be tested; A baffle (12) is provided on the conveyor belt (1) to divide the conveyor belt (1) into a first conveying area (13) and a second conveying area (14); The slide power unit (2) is located on one side of the baffle (12) and connected to the sliding part (6). It is used to drive the sliding part (6) to move perpendicular to the conveying direction (X) of the conveyor belt (1) and push the pressure regulator to be tested toward the detection component (4). The detection component (4) is connected to the test power unit (3) and is used to test the voltage regulator under test; The power unit (5) is pushed out and set on the side of the detection assembly (4) to push the detected voltage regulator toward the screening area (7).

2. The motorcycle voltage regulator testing device according to claim 1, characterized in that, The detection component (4) includes a detection probe (41) for contacting the voltage regulator under test for detection.

3. The motorcycle voltage regulator testing device according to claim 1, characterized in that, The sliding part (6) is equipped with a sensor (9) for detecting whether the voltage regulator under test is in position and controlling the action of the slide power unit (2).

4. The motorcycle voltage regulator testing device according to claim 1, characterized in that, It includes a receiving box (71) and a screening power unit (72) for pushing qualified products back to the second conveying area (14) of the conveyor belt (1) and pushing unqualified products into the receiving box (71).

5. The motorcycle voltage regulator testing device according to claim 4, characterized in that, The screening power unit (72) is arranged opposite to the conveyor belt (1) and is used to push qualified products back to the second conveying area (14) of the conveyor belt (1) so that they can enter the next process.

6. The motorcycle voltage regulator testing device according to claim 5, characterized in that, The receiving box (71) is arranged opposite to the ejection power unit (5) and is used to receive defective products.

7. The motorcycle voltage regulator testing device according to claim 1, characterized in that, The slide power unit (2), test power unit (3), ejection power unit (5) and screening power unit (72) are all cylinders.

8. The motorcycle voltage regulator testing device according to claim 2, characterized in that, The push-out power unit (5) consists of at least two cylinders connected in series, including a first push-out cylinder (51) and a second push-out cylinder (52), used to extend the output distance of the telescopic rod.

9. The motorcycle voltage regulator testing device according to claim 1, characterized in that, The baffle (12) is provided with a through hole (121) for the push-out power unit (5) to push the pressure regulator into the screening area (7).

10. The motorcycle voltage regulator testing device according to claim 1, characterized in that, The detection component (4) has a pressing plate (8) above the detection position. The pressing plate (8) is driven to rise and fall by a cylinder (20) to press the pressure regulator to be tested.