A copper-clad steel wire coating compaction device

Abstract

This utility model relates to the field of copper-clad steel wire coating layer compaction technology, and more particularly to a copper-clad steel wire coating layer compaction device. This utility model provides such a copper-clad steel wire coating layer compaction device, including a support plate, support seats, a connecting ring, and a drive structure. Two support seats are installed on the top of the support plate, and a connecting ring is rotatably arranged inside the support seats. A drive structure is installed at the bottom of the support seats to drive the connecting ring to rotate. It also includes a mounting plate and a slider. The mounting plate is installed on one side of the connecting ring, and multiple grooves are evenly spaced on the mounting plate, with sliders slidably arranged on the grooves. The rotation of the mounting plate drives multiple rollers to revolve around the copper-clad steel wire, so that each roller applies uniform radial pressure to the copper-clad steel wire coating layer while rotating, compacting the coating layer and ensuring uniform compaction, thereby improving the compaction effect and avoiding incomplete compaction.

Description

Technical Field

[0001] This utility model relates to the field of copper-clad steel wire coating compaction technology, and in particular to a copper-clad steel wire coating compaction device. Background Technology

[0002] The cladding layer of copper-clad steel wire refers to the copper layer wrapped around the steel core. Copper-clad steel wire is a composite conductor, consisting of a steel core and one or more copper layers tightly bonded together through a cladding process. The main function of the cladding layer is to enhance the conductivity, mechanical strength, and corrosion resistance of the copper-clad steel wire, while also giving it better processing and performance characteristics.

[0003] Patent publication number CN221805185U discloses a copper-paper-wrapped wire compaction device, belonging to the field of wire packaging technology. It includes a base and a traction mechanism. Two parallel lower strip blocks are slidably connected in a groove on the base, and multiple inclined rollers are rotatably connected in inclined grooves on the lower strip blocks. Although the above patent achieves flexible adjustment and compaction of wires with different outer diameters through the combination of a bidirectional drive mechanism and a hydraulic telescopic rod, during the compaction process, because the positions of the inclined and vertical rollers are fixed, radial pressure cannot be applied to the wire. This may lead to uneven compaction of the coating layer, thus affecting the compaction effect and resulting in incomplete compaction.

[0004] Therefore, there is a need for a copper-clad steel wire cladding compaction device that can achieve uniform compaction of the cladding layer. Utility Model Content

[0005] In order to overcome the shortcomings of existing patents, which have fixed positions of inclined and vertical rollers during the compaction process, making it impossible to apply radial pressure to the wire, which may lead to uneven compaction of the coating layer and thus affect the compaction effect and cause incomplete compaction, this utility model provides a copper-clad steel wire coating layer compaction device that can achieve uniform compaction of the coating layer.

[0006] The technical solution of this utility model is: a copper-clad steel wire coating layer compaction device, including a support plate, a support base, a connecting ring, and a drive structure. Two support bases are installed on the top of the support plate. A connecting ring is rotatably arranged inside the support base. A drive structure is installed at the bottom of the support base. The drive structure is used to drive the connecting ring to rotate. It also includes a mounting plate, a slider, a mounting rod, a roller, a rack, a rotating shaft, a gear, a servo motor, a slip ring, and a gear ring. A mounting plate is installed on one side of the connecting ring. Multiple grooves are evenly spaced on the mounting plate. A slider is slidably arranged on the groove. A mounting rod is installed on the side of the slider away from the mounting plate. A roller is rotatably arranged at one end of the mounting rod. A rack is fixedly connected to the side of the slider near the mounting plate. Multiple rotating shafts are rotatably arranged inside the mounting plate. Gears are arranged on the rotating shafts. The rack meshes with the gears. A servo motor is installed on the top of the mounting plate. The output shaft of the servo motor is connected to the upper rotating shaft through a coupling. An annular groove is opened inside the mounting plate. A slip ring is rotatably arranged inside the annular groove. A gear ring is fixedly connected to the slip ring. The gear ring meshes with multiple gears.

[0007] In one embodiment, the drive structure includes a drive motor and a synchronous pulley assembly. The drive motor is mounted on the lower part of the support base, and the output shaft of the drive motor and the connecting ring are jointly provided with the synchronous pulley assembly.

[0008] In one embodiment, the support base also includes a mounting plate, a guide rod, a mounting seat, a limiting roller, and an elastic element. Two mounting plates are fixedly connected to the side of the support base away from the mounting plate. Two guide rods are slidably arranged on the mounting plate. The end of the guide rod away from the mounting plate is fixedly connected to the mounting seat. The mounting seat is rotatably provided with a limiting roller. An elastic element is sleeved on the guide rod. The two ends of the elastic element are respectively connected to the mounting plate and the mounting seat.

[0009] In one embodiment, a base is also included, with the base fixedly connected to the bottom of the support plate.

[0010] In one embodiment, two waist-shaped holes are provided on both the left and right sides of the base.

[0011] In one embodiment, the diameter of the middle of the limiting roller is smaller than the diameters of the two ends.

[0012] Compared with the prior art, the present invention provides a copper-clad steel wire coating layer compaction device, which has the following beneficial effects: 1. By rotating the mounting plate, multiple rollers are driven to revolve around the copper-clad steel wire, so that each roller applies uniform radial pressure to the copper-clad steel wire coating layer while rotating, thus compacting the coating layer and ensuring that the compaction degree of the coating layer is uniform and consistent, thereby improving the compaction effect and avoiding inadequate compaction.

[0013] 2. The elastic element rebounds, pushing the mounting base inward to make the limit roller clamp the copper-clad steel wire and prevent the copper-clad steel wire from shifting position. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional sectional view of the support base, connecting ring, and mounting plate of this utility model.

[0016] Figure 3 This is an exploded view of the support base, connecting ring, and synchronous pulley assembly of this utility model.

[0017] Figure 4 This is a three-dimensional sectional view of the mounting plate, mounting rod, and gear ring of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the slider, gear, and gear ring of this utility model.

[0019] Figure 6 This is an exploded view of the mounting plate, slip ring, and gear ring of this utility model.

[0020] Figure 7 This is a three-dimensional structural diagram of the support base, mounting base, and limiting roller of this utility model.

[0021] In the attached diagram, the following are the reference numerals: 1-support plate, 2-support base, 3-connecting ring, 4-mounting plate, 5-slide groove, 501-slider, 6-mounting rod, 7-roller roller, 8-rack, 9-rotating shaft, 10-gear, 11-servo motor, 12-annular groove, 13-slip ring, 14-gear ring, 15-drive motor, 16-synchronous pulley assembly, 17-mounting plate, 18-guide rod, 19-mounting base, 20-limiting roller, 21-elastic element, 22-base, 23-slender hole. Detailed Implementation

[0022] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0023] Example 1: A copper-clad steel wire coating compaction device, please refer to... Figures 1-7The system includes a support plate 1, a support base 2, a connecting ring 3, and a drive structure. Two support bases 2 are mounted on the top of the support plate 1. A connecting ring 3 is rotatably mounted inside each support base 2. A drive structure is mounted on the lower part of each support base 2 to drive the connecting ring 3 to rotate. The drive structure includes a drive motor 15 and a synchronous pulley assembly 16. The drive motor 15 is mounted on the lower part of the support base 2, and the output shaft of the drive motor 15 and the connecting ring 3 share a synchronous pulley assembly 16. A mounting plate 4 is mounted on one side of the connecting ring 3. Three evenly spaced grooves 5 are provided on the mounting plate 4. A slider 501 is slidably mounted on each groove 5. A mounting rod 6 is mounted on the side of the slider 501 away from the mounting plate 4. A roller 7 is rotatably mounted on one end of the mounting rod 6. A rack 8 is fixedly connected to the side of the slider 501 closest to the mounting plate 4. Three rollers 8 are rotatably mounted inside the mounting plate 4. A rotating shaft 9 is equipped with a gear 10, and a rack 8 meshes with the gear 10. A servo motor 11 is mounted on the upper part of the mounting plate 4. The output shaft of the servo motor 11 is connected to the upper rotating shaft 9 through a coupling. An annular groove 12 is opened inside the mounting plate 4, and a slip ring 13 is rotatably arranged inside the annular groove 12. A gear ring 14 is fixedly connected to the slip ring 13, and the gear ring 14 meshes with three gears 10. A base 22 is fixedly connected to the bottom of the support plate 1. Two waist-shaped holes 23 are opened on both the left and right sides of the base 22. Before using the device, the support plate 1 is moved to the working platform so that the base 22 contacts the working platform. Then, the mounting part is inserted into the waist-shaped holes 23, so that the entire device is fixed on the working platform. The diameter of the middle limit roller 20 is smaller than the diameter of the two ends, so that the limit roller 20 can make close contact with the copper-clad steel wire and improve the limit effect.

[0024] When this device is needed, firstly, the copper-clad steel wire to be compacted is threaded between the three rollers 7. Then, the servo motor 11 is started, and the output shaft of the servo motor 11 rotates, driving the upper gear 10 to rotate. Since the gear ring 14 meshes with the three gears 10, the upper gear 10 drives the gear ring 14 to rotate within the slip ring 13. The gear ring 14 drives each gear 10 to rotate synchronously. Through the meshing of the rack 8 with the gear 10, all racks 8 move synchronously. The racks 8 drive the slider 501 to slide radially along the slide groove 5, adjusting the distance between each roller 7 and the copper-clad steel wire. The rollers 7 continuously compact the copper-clad steel wire. During this process, the drive motor 15 is started, and the output shaft of the drive motor 15 rotates, driving the synchronous wheel assembly 16 to rotate. The synchronous wheel assembly 16 drives the connecting ring 3 and the mounting plate 4 to rotate. When the mounting plate 4 rotates, it drives multiple rollers 7 to revolve around the copper-clad steel wire, so that each roller 7 applies uniform radial pressure to the copper-clad steel wire coating layer while rotating, thus compacting the coating layer and ensuring that the compaction degree of the coating layer is uniform and consistent, thereby improving the compaction effect and avoiding incomplete compaction.

[0025] Example 2: Based on Example 1, please refer to... Figure 1 and Figure 7 Two mounting plates 17 are fixedly connected to the side of the support base 2 away from the mounting plate 4. Two guide rods 18 are slidably arranged on the mounting plate 17. The end of the guide rod 18 away from the mounting plate 17 is fixedly connected to the mounting base 19. The mounting base 19 is rotatably provided with a limit roller 20. An elastic element 21 is sleeved on the guide rod 18. The two ends of the elastic element 21 are respectively connected to the mounting plate 17 and the mounting base 19.

[0026] Before compacting the copper-clad steel wire sheath, the copper-clad steel wire to be compacted is first inserted between two limiting rollers 20. At this time, the copper-clad steel wire squeezes the limiting rollers 20 and the mounting base 19 to move outward and compresses the elastic element 21. After insertion, the elastic element 21 rebounds and pushes the mounting base 19 to move inward, so that the limiting rollers 20 clamp the copper-clad steel wire and prevent the position of the copper-clad steel wire from shifting.

[0027] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of the present invention and should not be construed as limiting the scope of protection of the present invention in any way. Based on this explanation, those skilled in the art can conceive of other specific embodiments of the present invention without creative effort, and these embodiments will all fall within the scope of protection of the present invention.

Claims

1. A copper-clad steel wire cladding layer compaction device, comprising a support plate (1), support seats (2), connecting rings (3), and a driving structure, wherein two support seats (2) are mounted on the top of the support plate (1), and the connecting rings (3) are rotatably arranged inside the support seats (2), and a driving structure is mounted on the lower part of the support seats (2), the driving structure being used to drive the connecting rings (3) to rotate, characterized in that: It also includes a mounting plate (4), a slider (501), a mounting rod (6), a roller (7), a rack (8), a rotating shaft (9), a gear (10), a servo motor (11), a slip ring (13), and a gear ring (14). The mounting plate (4) is installed on one side of the connecting ring (3). Multiple grooves (5) are evenly spaced on the mounting plate (4). The slider (501) is slidably installed on the grooves (5). The mounting rod (6) is installed on the side of the slider (501) away from the mounting plate (4). The roller (7) is rotatably installed at one end of the mounting rod (6). The slider (501) is close to the mounting plate. A rack (8) is fixedly connected to one side of the mounting plate (4). Multiple rotating shafts (9) are rotatably arranged inside the mounting plate (4). Gears (10) are arranged on the rotating shafts (9). The rack (8) meshes with the gears (10). A servo motor (11) is installed on the upper part of the mounting plate (4). The output shaft of the servo motor (11) is connected to the upper rotating shaft (9) through a coupling. An annular groove (12) is opened inside the mounting plate (4). A slip ring (13) is rotatably arranged inside the annular groove (12). A gear ring (14) is fixedly connected to the slip ring (13). The gear ring (14) meshes with multiple gears (10).

2. The copper-clad steel wire coating compaction device as described in claim 1, characterized in that: The drive structure includes a drive motor (15) and a synchronous pulley assembly (16). The drive motor (15) is mounted on the lower part of the support base (2). The output shaft of the drive motor (15) and the connecting ring (3) are together provided with the synchronous pulley assembly (16).

3. The copper-clad steel wire coating compaction device as described in claim 2, characterized in that: It also includes a mounting plate (17), a guide rod (18), a mounting base (19), a limiting roller (20), and an elastic element (21). The support base (2) is fixedly connected to two mounting plates (17) on the side away from the mounting plate (4). Two guide rods (18) are slidably arranged on the mounting plate (17). The end of the guide rod (18) away from the mounting plate (17) is fixedly connected to the mounting base (19). The mounting base (19) is rotatably arranged with a limiting roller (20). An elastic element (21) is sleeved on the guide rod (18). The two ends of the elastic element (21) are respectively connected to the mounting plate (17) and the mounting base (19).

4. The copper-clad steel wire coating layer compaction device as described in claim 3, characterized in that: It also includes a base (22), and the bottom of the support plate (1) is fixedly connected to the base (22).

5. The copper-clad steel wire coating layer compaction device as described in claim 4, characterized in that: Two waist-shaped holes (23) are opened on both the left and right sides of the base (22).

6. The copper-clad steel wire coating compaction device as described in claim 5, characterized in that: The diameter of the middle of the limiting roller (20) is smaller than the diameter of the two ends.

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