A side-supported power cut-off switch
By designing a side-support power-off switch, the first and second housings were injection molded in one step, solving the problems of complex processing and welding line interference in the existing technology, reducing costs and improving waterproofing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WENZHOU QINGOU MOTORCYCLE FITTINGS
- Filing Date
- 2025-07-22
- Publication Date
- 2026-06-30
AI Technical Summary
The existing single-braced safety switch has a complex manufacturing process, requiring two sets of injection molds, which is costly and the wire bonding process is easily affected by plastic adhesion.
The device adopts a side-supported power-off switch design. The first and second housings are injection molded in one piece, with a first and second welding port. After welding, waterproof glue is injected into the second cavity to ensure waterproofing.
It simplifies the processing technology, reduces costs, avoids the impact of plastic adhesion during wire bonding, and improves water resistance.
Smart Images

Figure CN224437480U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to switches, and more particularly to a side-supported power-off switch. Background Technology
[0002] Chinese utility patent CN222300527U discloses a single-support safety switch. The support includes an outer shell and an inner liner embedded in the outer shell. A static conductive sheet is embedded in the inner liner. The specific processing technology is to injection mold the static conductive sheet to form the inner liner, and then perform a second injection molding to form the outer shell after welding the static conductive sheet with wires. Two sets of injection molds are required. Utility Model Content
[0003] In view of the technical problems existing in the background art, the present utility model aims to provide a side-supported power-off switch, in which the first housing and the second housing are injection molded in one piece, and a first welding wire port is provided for the operator to weld wires.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: This side-supported power-off switch includes a follower, a first housing, and a second housing. The follower is rotatably disposed and includes a moving contact piece. The first housing has a first cavity, and the second housing has a second cavity communicating with the first cavity. The moving contact piece is rotatably disposed in the first cavity and is equipped with a stationary conductive piece. The stationary conductive piece has a pin mounting portion located in the second cavity. The second housing includes a main body and a first cover plate. The second cavity has a first solder joint, and the first cover plate is disposed at the first solder joint. The second housing has an injection port.
[0005] In this design, a first soldering port is provided for operators to solder wires onto the pin mounting section inside the second cavity. The first and second housings are injection molded in one step, saving costs. After the first cover plate is assembled, waterproof adhesive is injected from the injection port and fills the second cavity to ensure waterproofing.
[0006] Preferably, the second housing further includes a second cover plate, the second cavity is provided with a second solder joint opposite to the first solder joint, and the second cover plate is disposed at the second solder joint.
[0007] In this design, the second solder joint is positioned opposite the first solder joint to prevent the pin mounting part from sticking to the plastic during injection molding and affecting the soldering.
[0008] Preferably, the first cover plate is inserted into the main body, and the glue injection port is located on the first cover plate.
[0009] In this design, the injection port is located on the first cover plate, reducing the difficulty of injection molding.
[0010] Preferably, the second cover plate is inserted into the main body, the second cover plate is provided with a locking block, the locking block has an inlet surface and a limiting surface, the inlet surface is inclined relative to the limiting surface, and the main body is provided with a corresponding locking groove for the locking block.
[0011] In this scheme, the force-bearing block on the guide surface deforms and gets into the slot, and the limiting surface abuts against the slot wall to complete the assembly.
[0012] Preferably, the follower includes a main component and a turntable, the turntable is inserted into the movable contact piece, the main component is inserted into the turntable, the main body is provided with a positioning shaft, and the turntable is provided with a positioning hole for the positioning shaft to pass through.
[0013] In this design, the main components and the turntable are separated to reduce the difficulty of processing.
[0014] Preferably, the first cavity is provided with a first hole and a second hole for the follower to pass through, and both the first hole and the second hole are provided with waterproof rings, with the first hole being larger than the second hole.
[0015] In this design, the waterproof ring ensures waterproofing at the first and second holes when the follower rotates.
[0016] Preferably, the waterproof ring is provided with a sealing lip, which abuts against the follower.
[0017] In this design, the sealing lip remains in contact with the follower when the follower rotates.
[0018] Preferably, a cover ring is provided at the first hole, and a step is provided on the cavity wall of the first cavity. The cover ring and the step cooperate to clamp the waterproof ring at the first hole.
[0019] In this design, the cover ring and the step work together to hold the waterproof ring in place, preventing it from falling off.
[0020] The beneficial effects of this utility model are as follows: a first soldering port is provided for operators to solder wires onto the pin mounting portion inside the second cavity; the first and second housings are injection molded in one step, saving costs; after the first cover plate is assembled, waterproof adhesive is injected through the injection port to fill the second cavity, ensuring waterproofing; the second soldering port is positioned opposite the first soldering port to prevent the pin mounting portion from adhering to the plastic during injection molding, which could affect the soldering. Therefore, this utility model has substantial features and progress compared to the prior art. Attached Figure Description
[0021] The following description, in conjunction with the accompanying drawings, details the embodiments and working principles of this utility model.
[0022] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0023] Figure 2This is a three-dimensional structural diagram of the present invention with the first and second shells removed.
[0024] Figure 3 This is a cross-sectional view of the second cavity in this utility model.
[0025] Figure 4 This is a cross-sectional view of the first cavity in this utility model.
[0026] Figure 5 This is a three-dimensional structural diagram of the follower in this utility model.
[0027] Figure 6 This is a three-dimensional structural diagram of the waterproof ring in this utility model.
[0028] In the diagram: 1. Follower; 2. First housing; 3. Second housing; 4. Moving contact; 5. Static conductive sheet; 6. Pin mounting part; 7. First cavity; 8. Second cavity; 9. Main body; 10. First cover plate; 11. Glue injection port; 12. Second cover plate; 13. Locking block; 14. Guide surface; 15. Limiting surface; 16. Main component; 17. Turntable; 18. Positioning shaft; 19. Waterproof ring; 20. Sealing lip; 21. Cover ring; 22. Step. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the implementation of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0030] In the description of this application, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0031] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.
[0032] See appendix Figure 1-4In this embodiment, a side-supported power-off switch includes a follower 1, a first housing 2, and a second housing 3. The follower 1 is rotatably disposed and includes a movable contact 4. The first housing 2 has a first cavity 7, and the second housing 3 has a second cavity 8 communicating with the first cavity 7. The movable contact 4 is rotatably disposed in the first cavity 7 and is equipped with a stationary conductive sheet 5. The stationary conductive sheet 5 has a pin mounting portion 6, which is located in the second cavity 8.
[0033] The second housing 3 includes a main body 9, a first cover plate 10, and a second cover plate 12. The second cavity 8 is provided with a first welding port, and the first cover plate 10 is disposed at the first welding port. The second cavity 8 is provided with a second welding port opposite to the first welding port, and the second cover plate 12 is disposed at the second welding port. The first cover plate 10 is inserted into the main body 9. The glue injection port 11 is disposed on the first cover plate 10. The second cover plate 12 is inserted into the main body 9. The second cover plate 12 is provided with a locking block 13. The locking block 13 has an inlet surface 14 and a limiting surface 15. The inlet surface 14 is inclined relative to the limiting surface 15. The main body 9 is provided with a corresponding locking groove for the locking block 13.
[0034] In this embodiment, the static conductive sheet 5 is placed into a mold for injection molding to form the first housing 2 and the second housing 3. The follower 1 is assembled and wires are welded. The operator completes the wire welding through the first and second welding ports. Multiple wire bundles are encapsulated in the wires and inserted into the first cover plate 10 and the second cover plate 12. The second cavity 8 is filled with waterproof glue through the glue injection port 11. When in use, the follower 1 rotates with the side support, and the moving contact 4 rotates to make the static conductive sheet 5 form different circuits to generate different voltages and output them. The side support status is judged based on the voltage signal. This is a mature technology. The glue injection port 11 can also be set on the second cover plate 12.
[0035] See appendix Figure 4-6 The follower 1 includes a main component 16 and a turntable 17. The turntable 17 is inserted into the movable contact piece 4. The main component 16 is inserted into the turntable 17. The main body 9 is provided with a positioning shaft 18. The turntable 17 is provided with a positioning hole through which the positioning shaft 18 passes. The first cavity 7 is provided with a first hole and a second hole through which the follower 1 passes. Both the first hole and the second hole are provided with waterproof rings 19. The first hole is larger than the second hole. The waterproof ring 19 is provided with a sealing lip 20. The sealing lip 20 abuts against the follower 1. The first hole is provided with a cover ring 21. The cavity wall of the first cavity 7 is provided with a step 22. The cover ring 21 and the step 22 cooperate to clamp the waterproof ring 19 at the first hole.
[0036] In this embodiment, the follower 1 enters the first cavity 7 through the first hole for assembly, and the waterproof ring 19 at the second hole limits the positioning shaft 18 to prevent the follower 1 from shifting. The cover ring 21 is ultrasonically welded at the first hole and cooperates with the step 22 to clamp the waterproof ring 19, thus eliminating the need for the anti-friction washer.
[0037] The above description represents the preferred embodiment of this utility model. It should be noted that the scope of protection of this utility model is not limited thereto. For those skilled in the art, various improvements, modifications, or equivalent substitutions can be made without departing from the equivalent inventive concept disclosed in this utility model, and these can also be considered as part of the scope of protection of this utility model.
Claims
1. A side-supported power-off switch, comprising a follower (1), a first housing (2), and a second housing (3), wherein the follower (1) is rotatably disposed and includes a movable contact (4), the first housing (2) has a first cavity (7), and the second housing (3) has a second cavity (8) communicating with the first cavity (7), the movable contact (4) is rotatably disposed within the first cavity (7), the movable contact (4) is equipped with a stationary conductive sheet (5), the stationary conductive sheet (5) has a pin mounting portion (6), the pin mounting portion (6) is located within the second cavity (8), characterized in that: The second housing (3) includes a main body (9) and a first cover plate (10). The second cavity (8) is provided with a first wire bonding port. The first cover plate (10) is disposed at the first wire bonding port. The second housing (3) is provided with an injection port (11).
2. The side-supported power-off switch as described in claim 1, characterized in that: The second housing (3) further includes a second cover plate (12), the second cavity (8) is provided with a second solder port opposite to the first solder port, and the second cover plate (12) is disposed at the second solder port.
3. The side-supported power-off switch as described in claim 1, characterized in that: The first cover plate (10) is inserted into the main body (9), and the glue injection port (11) is provided on the first cover plate (10).
4. The side-supported power-off switch as described in claim 2, characterized in that: The second cover plate (12) is inserted into the main body (9). The second cover plate (12) is provided with a locking block (13). The locking block (13) has an inlet surface (14) and a limiting surface (15). The inlet surface (14) is inclined relative to the limiting surface (15). The main body (9) is provided with a corresponding slot for the locking block (13).
5. A side-supported power-off switch as described in claim 1, characterized in that: The follower (1) includes a main component (16) and a turntable (17). The turntable (17) is inserted into the moving contact piece (4). The main component (16) is inserted into the turntable (17). The main body (9) is provided with a positioning shaft (18). The turntable (17) is provided with a positioning hole through which the positioning shaft (18) passes.
6. A side-supported power-off switch as described in claim 5, characterized in that: The first cavity (7) is provided with a first hole and a second hole through which the follower (1) passes. Both the first hole and the second hole are equipped with waterproof rings (19), and the first hole is larger than the second hole.
7. A side-supported power-off switch as described in claim 6, characterized in that: The waterproof ring (19) is provided with a sealing lip (20), which abuts against the follower (1).
8. A side-supported power-off switch as described in claim 6, characterized in that: A cover ring (21) is provided at the first hole, and a step (22) is provided on the cavity wall of the first cavity (7). The cover ring (21) and the step (22) cooperate to clamp the waterproof ring (19) at the first hole.