A cylindrical alkaline zinc-manganese battery casing winding and forming equipment
By introducing a heat-conducting plate and expansion pack into the battery winding equipment, the system automatically detects battery overheating and triggers an alarm. Combined with the linkage of the baffle and the sensing electrode, it solves the safety hazards caused by battery material misalignment, achieves efficient automatic screening and isolation, and improves the safety and reliability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINJIU TECH CO LTD
- Filing Date
- 2025-06-26
- Publication Date
- 2026-06-30
AI Technical Summary
Existing battery winding equipment is prone to deviation during the winding of anode or cathode materials, resulting in bending and breakage. This can cause the cathode and anode materials to penetrate the insulation layer and short-circuit, potentially leading to battery overheating, spontaneous combustion, or explosion. Moreover, it is difficult to detect the problem in a timely manner by manual observation.
A cylindrical alkaline zinc-manganese battery casing winding and forming device was designed. The device uses a heat-conducting plate and an expansion pack to detect battery heating. The expansion pack pushes the heat-conducting plate to move upward, triggering an alarm. A baffle is used to lock defective batteries. Combined with induction electrodes to identify volume abnormalities, automatic screening and isolation are achieved.
It enables automatic detection and isolation of overheating batteries and batteries with abnormal volume, improving production safety, reducing failure rate and maintenance costs, and ensuring stable equipment operation and reliable alarm signals.
Smart Images

Figure CN224437585U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery technology, specifically to a cylindrical alkaline zinc-manganese battery casing winding and forming equipment. Background Technology
[0002] In patent application CN213150855U, a mounting plate and a lead screw are included. The lead screw is mounted on the front of the mounting plate, with two lead screws arranged vertically. A slider is mounted on the surface of the lead screw, and a first cylinder is vertically mounted on the surface of the slider. An upper mounting seat is fixedly mounted on the bottom surface of the piston rod of the upper first cylinder, and a lower mounting seat is fixedly mounted on the bottom surface of the piston rod of the lower first cylinder. An upper abutment seat is welded to the bottom surface of the upper mounting seat. The advantages are: This utility model uses a lead screw, a first cylinder, an upper abutment block, a lower abutment block, a cutter, and a cutting groove. The arrangement of the lead screw, first cylinder, upper abutment block, lower abutment block, cutter, and cutting groove automates the winding of battery materials. The structure is simple, the cost is low, and it solves the problem of traditional equipment having a large number of cylinders, which is prone to damage. The operation is more stable, and the inspection and maintenance costs are lower.
[0003] In the aforementioned patents or prior art, during the battery winding process, the anode or cathode material may be misaligned during winding, causing bending and breakage. This can lead to the cathode material and anode material penetrating the insulation layer and making contact, resulting in a short circuit. Prolonged overheating may cause spontaneous combustion or explosion. However, it is difficult to detect the problem immediately by manual observation alone. Utility Model Content
[0004] The purpose of this invention is to provide a cylindrical alkaline zinc-manganese battery casing winding and forming equipment to solve the problem of battery material misalignment mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a cylindrical alkaline zinc-manganese battery casing winding and forming equipment, comprising a housing, a storage box provided on one side of the front of the housing, a screening box provided inside the storage box, an expansion pack provided at the bottom of the inner wall of the screening box, a heat-conducting plate provided at the top of the expansion pack, pulleys provided on both the front and back sides of the heat-conducting plate, a pin provided on one side of the bottom of the front of the screening box, the bottom of the pin penetrating through one side of the bottom of the front of the screening box and extending into the interior, the bottom of the pin being fixedly connected to one side of the front of the heat-conducting plate, and a bracket provided on one side of the front of the screening box, the bracket being adapted to the pin.
[0006] Furthermore, a baffle is provided on one side of the screening box, and a rotating shaft is provided on the front and rear sides of the top of the baffle. The rotating shaft is rotatably connected to the top of one side of the screening box, and a slot is fixedly connected to the front of the rotating shaft, which is adapted to a pin.
[0007] Furthermore, springs are provided at the bottom of both the front and back sides of the baffle. One end of each spring is fixedly connected to the bottom of the front and back sides of the baffle, and the other end of each spring is fixedly connected to one side of the bottom of the front and back sides of the screening box.
[0008] Furthermore, the top of the screening box is provided with a top plate, and an alarm is provided on the top of the top plate. The top of the alarm is provided with four speakers arranged in a circular array, and the bottom of the alarm is provided with sensing electrodes that are adapted to the top plate.
[0009] Furthermore, a power cord is provided on one side of the alarm, one end of which passes through one side of the alarm and extends into the interior, and the other end of which is connected to the sensing electrode circuit.
[0010] Furthermore, a plurality of batteries are disposed on the top of the heat-conducting plate, and the plurality of batteries are adapted to the heat-conducting plate and the top plate.
[0011] Furthermore, a control console is provided on the top of the enclosure.
[0012] Compared with the prior art, the beneficial effects of this utility model are: the cylindrical alkaline zinc-manganese battery casing winding and forming equipment is reasonable and has the following advantages:
[0013] (1) Through the design of the heat-conducting plate and the expansion pack, the equipment can automatically detect the heating status of the battery. The heat of the heated battery is conducted to the expansion pack, causing it to expand and push the heat-conducting plate to move upward, triggering the alarm. At the same time, the baffle is locked to prevent defective batteries from entering the storage box, realizing efficient automatic screening. The equipment not only detects heated batteries, but also identifies defective products with abnormal volume and batteries that have expanded due to severe heating through the cooperation of the top plate and the sensing electrode, triggering the alarm and intercepting them to avoid safety hazards. The baffle is locked by the pin and slot, and the spring assists in the reset, ensuring that the heated battery is effectively isolated and improving production safety.
[0014] (2) The structure is simple and the maintenance cost is low. It adopts a mechanical thermal sensing and linkage structure, which does not require complex electronic components, thus reducing the failure rate. The circuit design of the alarm and sensing electrode is simple, and the power supply is directly powered to ensure that the alarm function is stable and reliable. The expansion pack can automatically recover after cooling without manual intervention, and the equipment can be used continuously. The alarm is equipped with multiple speakers to ensure that the alarm signal is clearly audible and to respond to problems in a timely manner. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the screening box structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the alarm structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the alarm structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the pin structure of this utility model;
[0020] Figure 6 This is a cross-sectional view of the screening box structure of this utility model.
[0021] In the diagram: 1. Cabinet; 2. Control console; 3. Storage box; 4. Screening box; 5. Alarm; 6. Baffle; 7. Shaft; 8. Top plate; 9. Speaker; 10. Power cord; 11. Induction electrode; 12. Pin; 13. Bracket; 14. Slot; 15. Expansion pack; 16. Pulley; 17. Battery; 18. Spring; 19. Heat-conducting plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-6 The present invention provides a technical solution as follows:
[0024] Example 1:
[0025] In this embodiment, a cylindrical alkaline zinc-manganese battery casing winding and forming device includes a housing 1. A storage box 3 is provided on one side of the front of the housing 1. A screening box 4 is provided inside the storage box 3. An expansion pack 15 is provided at the bottom of the inner wall of the screening box 4. A heat-conducting plate 19 is provided on the top of the expansion pack 15. Pulleys 16 are provided on both the front and back sides of the heat-conducting plate 19. A pin 12 is provided on one side of the bottom of the front of the screening box 4. The bottom of the pin 12 penetrates through one side of the bottom of the front of the screening box 4 and extends into the interior. The bottom of the pin 12 is fixedly connected to one side of the front of the heat-conducting plate 19. A bracket 13 is provided on one side of the front of the screening box 4. The bracket 13 is adapted to the pin 12.
[0026] In this embodiment, a baffle 6 is provided on one side of the screening box 4. A rotating shaft 7 is provided on the front and rear sides of the top of the baffle 6. The rotating shaft 7 is rotatably connected to the top of one side of the screening box 4. A slot 14 is fixedly connected to the front of the rotating shaft 7. The slot 14 is adapted to the pin 12.
[0027] In this embodiment, springs 18 are provided at the bottom of both the front and back sides of the baffle 6. One end of each spring 18 is fixedly connected to the bottom of the front and back sides of the baffle 6, and the other end of each spring 18 is fixedly connected to one side of the bottom of the front and back sides of the screening box 4.
[0028] In this embodiment, a top plate 8 is provided on the top of the screening box 4, an alarm 5 is provided on the top of the top plate 8, four speakers 9 are arranged in a circular array on the top of the alarm 5, and a sensing electrode 11 is provided at the bottom of the alarm 5, which is adapted to the top plate 8.
[0029] In this embodiment, a power cord 10 is provided on one side of the alarm 5. One end of the power cord 10 passes through one side of the alarm 5 and extends into the interior. One end of the power cord 10 is connected to the sensing electrode 11 circuit.
[0030] In this embodiment, a plurality of batteries 17 are provided on the top of the heat-conducting plate 19, and the plurality of batteries 17 are adapted to the heat-conducting plate 19 and the top plate 8.
[0031] In this embodiment, a control console 2 is provided on the top of the housing 1.
[0032] Working principle: During use, the wound batteries 17 roll into the screening box 4 and slowly pass over the heat-conducting plate 19. When the batteries 17 do not generate heat, they pass over the heat-conducting plate 19 and, due to their own inertia, push the baffle 6 to flip open along the rotating shaft 7, allowing them to enter the storage box 3 below. When the batteries 17 generate heat, the heat is conducted through the heat-conducting plate 19 to the expansion pack 15 below. The expansion pack 15 expands due to its thermal expansion characteristics, which in turn pushes the heat-conducting plate 19 upward under the action of the pulley 16, thereby pushing the heated batteries 17 upward, and then pushing the top plate 8 upward. The top plate 8 contacts the bottom sensing electrode 11 of the alarm 5, thereby triggering the alarm. As plate 19 moves upward, it also moves pin 12 upward, causing the top of pin 12 to insert into slot 14, limiting the baffle 6. After baffle 6 is locked, it prevents the heated battery 17 from entering the storage box 3 below. After the heated battery 17 is removed and processed by the staff, the expansion pack 15 returns to its original volume due to the influence of room temperature and can continue to be used normally. Since the position between the heat-conducting plate 19 and the top plate 8 is only slightly larger than the size of the battery 17, when a defective product with a larger volume than a normal battery 17 due to winding and wrinkles passes through, or when a battery 17 that has expanded due to severe heat passes through, the push of the battery 17 behind can also push the top plate 8 to trigger an alarm, achieving the effect of multiple screening.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A cylindrical alkaline zinc-manganese battery shell winding and forming apparatus comprising a box (1), characterized in that: A storage box (3) is provided on one side of the front of the box (1). A screening box (4) is provided inside the storage box (3). An expansion pack (15) is provided at the bottom of the inner wall of the screening box (4). A heat-conducting plate (19) is provided on the top of the expansion pack (15). Rollers (16) are provided on both the front and back sides of the heat-conducting plate (19). A pin (12) is provided on one side of the bottom of the front of the screening box (4). The bottom of the pin (12) passes through one side of the bottom of the front of the screening box (4) and extends into the interior. The bottom of the pin (12) is fixedly connected to one side of the front of the heat-conducting plate (19). A bracket (13) is provided on one side of the front of the screening box (4). The bracket (13) is adapted to the pin (12).
2. The cylindrical cylindrical alkaline zinc-manganese battery shell winding and forming apparatus according to claim 1, characterized in that: A baffle (6) is provided on one side of the screening box (4). A rotating shaft (7) is provided on the front and rear sides of the top of the baffle (6). The rotating shaft (7) is rotatably connected to the top of one side of the screening box (4). A slot (14) is fixedly connected to the front of the rotating shaft (7). The slot (14) is adapted to the pin (12).
3. The cylindrical alkaline zinc-manganese battery casing winding and forming equipment according to claim 2, characterized in that: Springs (18) are provided at the bottom of both the front and back sides of the baffle (6). One end of each spring (18) is fixedly connected to the bottom of the front and back sides of the baffle (6), and the other end of each spring (18) is fixedly connected to one side of the bottom of the front and back sides of the screening box (4).
4. The cylindrical alkaline zinc-manganese battery casing winding and forming equipment according to claim 1, characterized in that: The top of the screening box (4) is provided with a top plate (8), and an alarm (5) is provided on the top of the top plate (8). The top of the alarm (5) is provided with four speakers (9) in a circular array. The bottom of the alarm (5) is provided with a sensing electrode (11), which is adapted to the top plate (8).
5. The cylindrical alkaline zinc-manganese battery casing winding and forming equipment according to claim 4, characterized in that: A power cord (10) is provided on one side of the alarm (5). One end of the power cord (10) passes through one side of the alarm (5) and extends into the interior. One end of the power cord (10) is connected to the sensing electrode (11) circuit.
6. The cylindrical alkaline zinc-manganese battery casing winding and forming equipment according to claim 1, characterized in that: The top of the heat-conducting plate (19) is provided with a plurality of batteries (17), which are adapted to the heat-conducting plate (19) and the top plate (8).
7. The cylindrical alkaline zinc-manganese battery casing winding and forming equipment according to claim 1, characterized in that: The top of the housing (1) is provided with a control console (2).