A battery thermal management device with a rapid cooling structure
By integrating a cooling fan, water-cooling components, and a dehumidifier into the battery thermal management device, the problem of shortened battery life caused by high temperature and high humidity is solved, achieving rapid cooling and dehumidification, and ensuring battery safety and durability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XUZHOU XINRUN INTELLIGENT TECH CO LTD
- Filing Date
- 2025-08-01
- Publication Date
- 2026-06-30
AI Technical Summary
Existing power batteries generate a lot of heat during operation. If the temperature does not rise in time, it will affect the service life and may even lead to an explosion. In addition, high humidity environment also shortens the battery life.
A device comprising a battery thermal management housing, a rapid cooling structure, and an auxiliary dehumidification component was designed. It utilizes a cooling fan, a water-cooling component, and a dehumidifier for rapid cooling and dehumidification, and controls the operation of the fan and heater through temperature and humidity sensors.
It achieves rapid cooling and dehumidification, avoiding damage to the battery caused by high temperature and high humidity, and extending the battery's lifespan.
Smart Images

Figure CN224437703U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery thermal management technology, specifically to a battery thermal management device with a rapid cooling structure. Background Technology
[0002] The automotive industry's heavy reliance on fossil fuels such as oil has exacerbated global energy resource shortages and limited sustainable economic development. With continuous economic development, electric vehicles are developing rapidly. As the power source of electric vehicles, the power battery is the core component. Existing power batteries release a lot of heat during operation, and the battery temperature continues to rise. If cooling measures are not taken in time, it will affect the service life of the power battery. In severe cases, it may explode, causing irreversible traffic accidents. Furthermore, excessive air humidity will also affect the service life of the power battery. Utility Model Content
[0003] The purpose of this utility model is to provide a battery thermal management device with a rapid cooling structure, including a battery thermal management storage structure. Both ends of the battery thermal management storage structure are connected to the rapid cooling structure for rapid cooling of the battery thermal management storage structure. The lower side of the rapid cooling structure is connected to an auxiliary dehumidification component for auxiliary dehumidification. The device is characterized by...
[0004] The battery thermal management storage structure includes a battery thermal management shell, a top cover that is detachably installed on the upper side of the battery thermal management shell, and a shock-absorbing component installed on the lower side of the battery thermal management shell to assist in shock absorption.
[0005] The shock absorption assembly includes a support rod, a shock absorption pad is installed on the underside of the support rod, and a base is installed on the underside of the shock absorption pad.
[0006] Preferably, the rapid cooling structure includes a first air inlet pipe, with a first baffle welded to the end of the first air inlet pipe away from the battery thermal management shell. A motor drives a first sealing assembly to rotate on the first baffle plate. A wind distribution plate is provided on the right side of the first sealing assembly. The wind distribution plate is installed inside the first air inlet pipe, and a cooling fan is installed on the wind distribution plate to assist in heat dissipation. An air inlet is provided at the connection between the first air inlet pipe and the battery thermal management shell to ensure that cooling air enters the battery thermal management shell for heat dissipation. A water-cooling component is embedded in the battery thermal management shell and the top cover and is used for water-cooling heat dissipation. A heat-conducting plate is provided in the space enclosed by the water-cooling component.
[0007] By adopting the above technical solution, air cooling is achieved by setting up a cooling fan.
[0008] Preferably, the first sealing assembly includes a rotating plate, and air inlets are provided on both the rotating plate and the first baffle. A first filter screen is installed in each air inlet on the rotating plate for filtering impurities.
[0009] By adopting the above technical solution, the first sealing component is set to provide auxiliary sealing when heat dissipation is not required.
[0010] Preferably, the water-cooling assembly includes a water-cooling pipe, one end of which is connected to a water inlet and the other end of which is connected to a water outlet.
[0011] By adopting the above technical solution, water cooling components are used for water cooling.
[0012] Preferably, the auxiliary dehumidification component includes a second air inlet pipe, which is connected to a small dehumidifier and used for dehumidification. The small dehumidifier is connected to a third air inlet pipe, a second sealing component is installed on the third air inlet pipe, and an air intake fan is installed inside the second air inlet pipe.
[0013] By adopting the above technical solution, auxiliary dehumidification components are set up to play an auxiliary dehumidification role.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the battery thermal management device with a rapid cooling structure
[0015] (1) This application can quickly cool down the power battery, thereby avoiding irreversible accidents caused by excessive temperature and untimely cooling.
[0016] (2) This application can process the humidity entering the battery thermal management casing, thereby extending the service life of the power battery. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the distribution structure of the rotating plate on the first baffle of this utility model;
[0020] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0021] Figure 5 This is a three-dimensional structural diagram of the rotating plate of this utility model distributed on the first baffle.
[0022] In the diagram: 1. Battery thermal management storage structure; 11. Battery thermal management shell; 12. Top cover; 13. Shock absorption assembly; 131. Support rod; 132. Shock absorption pad; 133. Base; 2. Rapid cooling structure; 21. First air inlet pipe; 22. First baffle; 23. First sealing assembly; 231. Rotating plate; 232. Air inlet; 233. First filter; 24. Air distribution plate; 25. Cooling fan; 26. Heater; 27. Air inlet; 28. Water cooling assembly; 281. Water cooling pipe; 282. Water inlet; 283. Water outlet; 29. Heat conduction plate; 3. Auxiliary dehumidification assembly; 31. Second air inlet pipe; 32. Small dehumidifier; 33. Third air inlet pipe; 34. Second sealing assembly; 35. Air intake fan. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5 This utility model provides a technical solution: a battery thermal management device with a rapid cooling structure, such as... Figure 1 and Figure 2 As shown, the battery thermal management storage structure 1 includes a battery thermal management housing 11. A top cover 12 is detachably installed on the upper side of the battery thermal management housing 11. A shock-absorbing component 13 is installed on the lower side of the battery thermal management housing 11 and plays an auxiliary role in shock absorption. The shock-absorbing component 13 includes a support rod 131. A shock-absorbing pad 132 is installed on the lower side of the support rod 131. A base 133 is installed on the lower side of the shock-absorbing pad 132.
[0025] Among them, the battery thermal management housing 11 is equipped with a control device for controlling the overall equipment;
[0026] Specifically, the battery thermal management housing 11 has an exhaust vent on the lower side. There are two sets of exhaust vents, and filter screens are installed in the two sets of exhaust vents, so as to play the role of exhausting air and preventing mosquitoes.
[0027] Furthermore, the battery thermal management housing 11 is disassembled and installed on the top cover 12 by bolts, which facilitates the maintenance and treatment of the internal power battery in the future.
[0028] In the above scheme, the top cover 12 is placed on the battery thermal management housing 11, and the bolts are passed through the battery thermal management housing 11 and the top cover 12, so as to facilitate the sealing of the battery thermal management housing 11. With the assistance of the shock-absorbing pad 132 between the support rod 131 and the base 133, it plays an auxiliary role in shock absorption.
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the battery thermal management storage structure 1 is connected to a rapid cooling structure 2 at both its left and right ends for rapid cooling of the battery thermal management storage structure 1. The rapid cooling structure 2 includes a first air inlet pipe 21. A first baffle 22 is welded to the end of the first air inlet pipe 21 away from the battery thermal management housing 11. A motor drives a first sealing assembly 23 to rotate on the first baffle 22. A uniform air distribution plate 24 is provided on the right side of the first sealing assembly 23. The uniform air distribution plate 24 is installed inside the first air inlet pipe 21. A cooling fan 25 is installed on the uniform air distribution plate 24 to assist in heat dissipation. An air inlet is provided at the connection between the first air inlet pipe 21 and the battery thermal management housing 11. 27, thereby ensuring that the heat dissipation air enters the battery thermal management housing 11 for heat dissipation treatment. The water cooling component 28 is embedded in the battery thermal management housing 11 and the top cover 12 and is used for water cooling heat dissipation. A heat conduction plate 29 is provided in the space enclosed by the water cooling component 28. The first sealing component 23 includes a rotating plate 231. Air inlets 232 are opened on both the rotating plate 231 and the first baffle 22. A first filter screen 233 is installed in the air inlets 232 on the rotating plate 231 and is used to filter impurities. The water cooling component 28 includes a water cooling pipe 281. One end of the water cooling pipe 281 is connected to the water inlet 282, and the other end of the water cooling pipe 281 is connected to the water outlet 283.
[0030] Among them, there are two sets of first air intake pipes 21, and the two sets of first air intake pipes 21 are symmetrically arranged about the central axis of the battery thermal management shell 11;
[0031] A humidity sensor is installed inside the first air intake pipe 21, and a temperature sensor is installed inside the battery thermal management housing 11. The temperature sensor is model CWDZ11 and the humidity sensor is model DHT11. The temperature sensor and humidity sensor transmit the detected data to the processor, and the information processed by the processor is transmitted to the control device. The control device adjusts other electrical components such as the cooling fan 25, heater 26, and small dehumidifier 32 according to the humidity and temperature data.
[0032] Specifically, multiple sets of air inlets 232 are penetrated on both the first baffle 22 and the rotating plate 231. The multiple sets of air inlets 232 are distributed at equal intervals on the first baffle 22 and the rotating plate 231. The number and inner diameter of the air inlets 232 opened on the first baffle 22 and the rotating plate 231 are the same.
[0033] The motor fixed on the first baffle 22 is a small stepper motor, which is existing technology;
[0034] Furthermore, the water-cooling pipe 281 is embedded in the battery thermal management housing 11 and the top cover 12 in a serpentine shape, thereby better playing the role of water cooling.
[0035] In the above scheme, heat conduction is performed with the assistance of heat-conducting plate 29. The stepper motor on the air distribution plate 24 inside the first air intake pipe 21 drives the cooling fan 25 to rotate. As the cooling fan 25 rotates, natural air passes through the air intake holes 232 on the rotating plate 231 and the first baffle 22, and is filtered through the first filter screen 233. The filtered air enters the air inlet 27 on the first air intake pipe 21, finally cooling the battery inside the battery thermal management casing 11. If the battery pack remains at a high temperature, cooling liquid enters the water cooling pipe 281 through the water inlet 282. The water cooling pipe 281 conducts heat within the battery thermal management casing 11, and the heat-absorbing liquid is discharged through the water outlet 283. With the assistance of the heat-conducting plate 29, water-cooling pipe 281, and cooling fan 25, the battery is quickly cooled down, thus preventing it from being in a high-temperature environment for a long time and affecting its service life. If the humidity sensor installed in the first air intake pipe 21 detects that the internal humidity is too high or when the battery is not in use, the stepper motor on the first baffle 22 is rotated. The stepper motor drives the rotating plate 231 to rotate, so that the air intake hole 232 on the rotating plate 231 rotates to the unopened position of the first baffle 22, thereby assisting in the sealing function and increasing practicality. If it is necessary to heat up the air entering the battery thermal management shell 11, the control device starts the heater 26. With the assistance of the heater 26, the air is heated up, thus preventing the temperature from being too low and affecting the battery's service life.
[0036] like Figure 2 and Figure 4 As shown, the rapid cooling structure 2 is connected to the auxiliary dehumidification component 3 on the lower side and is used for auxiliary dehumidification. The auxiliary dehumidification component 3 includes a second air inlet pipe 31, which is connected to a small dehumidifier 32 and is used for dehumidification. The small dehumidifier 32 is connected to a third air inlet pipe 33. A second sealing component 34 is installed on the third air inlet pipe 33, and an air intake fan 35 is installed inside the second air inlet pipe 31.
[0037] The second sealing component 34 and the first sealing component 23 have the same structure, so as to seal the third air intake pipe 33 when not in use;
[0038] Specifically, the small dehumidifier 32 is existing technology. A moisture-absorbing net is provided at the connection between the second air inlet pipe 31 and the small dehumidifier 32, so as to further process the air after it has been processed by the small dehumidifier 32, thereby improving the moisture absorption effect.
[0039] The small dehumidifier 32 can be disassembled and installed with the second air inlet pipe 31 and the third air inlet pipe 33, which facilitates the later maintenance of the small dehumidifier 32 and the replacement of the dehumidifying screen. A sealing ring is provided between the small dehumidifier 32 and the second air inlet pipe 31 and the third air inlet pipe 33 to prevent air leakage.
[0040] In the above scheme, when the external air humidity is high, the second sealing component 34 is opened, and the air enters the small dehumidifier 32 for dehumidification. The treated air is then treated again through the dehumidifying net to improve the dehumidification effect. With the assistance of the fan 35 in the second air inlet pipe 31, the airflow is accelerated to the first air inlet pipe 21.
[0041] Working principle: When using this battery thermal management device with a rapid cooling structure, the external power supply is turned on. The battery thermal management storage structure 1 acts as a shock absorber for the battery. The rapid cooling structure 2 quickly cools the battery inside the battery thermal management storage structure 1. The auxiliary dehumidification component 3 dehumidifies the air entering the battery thermal management housing 11.
[0042] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0043] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A battery thermal management device with a rapid cooling structure, comprising a battery thermal management storage structure (1), wherein both ends of the battery thermal management storage structure (1) are connected to a rapid cooling structure (2) for rapidly cooling the battery thermal management storage structure (1), and the lower side of the rapid cooling structure (2) is connected to an auxiliary dehumidification component (3) for auxiliary dehumidification treatment, characterized in that, The battery thermal management storage structure (1) includes a battery thermal management shell (11), a top cover (12) is detachably installed on the upper side of the battery thermal management shell (11), and a shock-absorbing component (13) is installed on the lower side of the battery thermal management shell (11) to assist in shock absorption. The shock absorption assembly (13) includes a support rod (131), a shock absorption pad (132) is installed on the underside of the support rod (131), and a base (133) is installed on the underside of the shock absorption pad (132). 2.The battery thermal management device with a rapid cooling structure of claim 1, wherein: The rapid cooling structure (2) includes a first air inlet pipe (21), a first baffle (22) is welded to the end of the first air inlet pipe (21) away from the battery thermal management shell (11), a motor drives the first sealing assembly (23) to rotate on the first baffle (22), a wind equalization plate (24) is provided on the right side of the first sealing assembly (23), the wind equalization plate (24) is installed in the first air inlet pipe (21), a cooling fan (25) is installed on the wind equalization plate (24) and plays an auxiliary role in heat dissipation, an air inlet (27) is opened at the connection between the first air inlet pipe (21) and the battery thermal management shell (11) to ensure that the cooling air enters the battery thermal management shell (11) for heat dissipation, a water cooling assembly (28) is embedded in the battery thermal management shell (11) and the top cover (12) and is used for water cooling, and a heat conduction plate (29) is provided in the space enclosed by the water cooling assembly (28).
3. A battery thermal management device with a rapid cooling structure according to claim 2, characterized in that: The first sealing assembly (23) includes a rotating plate (231), and air inlets (232) are provided on both the rotating plate (231) and the first baffle (22). A first filter screen (233) is installed in the air inlet (232) on the rotating plate (231) and is used to filter impurities.
4. A battery thermal management device with a rapid cooling structure according to claim 2, characterized in that: The water-cooling assembly (28) includes a water-cooling pipe (281), one end of which is connected to a water inlet (282), and the other end of which is connected to a water outlet (283).
5. A battery thermal management device with a rapid cooling structure according to claim 1, characterized in that: The auxiliary dehumidification component (3) includes a second air inlet pipe (31), which is connected to a small dehumidifier (32) and used for dehumidification. The small dehumidifier (32) is connected to a third air inlet pipe (33), and a second sealing component (34) is installed on the third air inlet pipe (33). An air intake fan (35) is installed inside the second air inlet pipe (31).