Dust falling device of powder packing machine
By designing a dust suppression device for a powder packaging machine, a fan is used to transport dust to a dust collection box, and a guide plate assembly guides the airflow to the dust collection pool. The liquid adsorbs the dust, thus solving the problem of powder emissions polluting the environment during the powder packaging machine's processing and achieving efficient dust filtration and green emissions.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU BOMING ELECTRONICS CO LTD
- Filing Date
- 2025-04-28
- Publication Date
- 2026-07-03
AI Technical Summary
Existing powder packaging machines directly emit powder during processing, causing environmental pollution. Existing exhaust fans are ineffective at removing dust and cannot completely eliminate the powder, leading to further environmental pollution.
Design a dust suppression device for a powder packaging machine, comprising a fan, a dust discharge pipe, a dust collection box, an air guide plate assembly, and a dust collection pool. The fan transports dust to the dust collection box, the air guide plate assembly guides the airflow into the dust collection pool, the liquid adsorbs the dust, and the filter screen and air guide plate assembly increase the airflow path to achieve wet dust suppression.
It effectively filters dust, reduces environmental pollution, achieves green emissions, and improves dust adsorption efficiency, especially for fine particles.
Smart Images

Figure CN224442539U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capacitor processing equipment technology, and in particular to a dust reduction device for a powder packaging machine. Background Technology
[0002] Electronic components mainly include ceramic capacitors, film capacitors, mica capacitors, monolithic capacitors, tantalum capacitors, varistors, network resistors, PTCs, NTCs, inductors, etc. They must be insulated and encapsulated. Powder encapsulation technology for electronic components has replaced traditional liquid encapsulation technology in various electronic component production fields due to its characteristics such as solvent-free, pollution-free, excellent electrical performance, high encapsulation efficiency, and ease of large-scale production. Powder encapsulation machines are the key equipment for this process.
[0003] Powder coating technology is a thermal coating technology that uses a fluidized bed coating method to apply insulating powder to preheated electronic components. Then, by heating the components, the insulating powder is melted onto the outer surface of the components, forming a uniform insulating film. At this point, the insulating coating does not yet have the required insulation and mechanical strength. The coated components are then further heated and cured for 1 to 2 hours, forming a strong insulating layer on the surface of the electronic components.
[0004] Currently, in the film capacitor industry, a large amount of powder leaks out during the powder packaging process. Existing technology only prevents powder leakage by opening and closing shielding doors and using high-power exhaust fans to isolate the powder workshop and powder packaging machines for dust extraction. The extracted dust is then directly discharged. However, because the workshop space is large, the powder cannot be completely removed; at the same time, the extracted powder is directly discharged, polluting the environment. Utility Model Content
[0005] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a dust suppression device for powder packaging machines, which solves the problem of direct powder emission and environmental pollution during the processing of powder packaging machines in the prior art.
[0006] To achieve the above and other related objectives, this utility model provides a dust suppression device for a powder packaging machine, comprising a powder packaging machine body, a dust discharge pipe disposed in the powder packaging machine body, and a fan disposed in the powder packaging machine body for conveying dust to the dust discharge pipe. The dust discharge pipe has a dust suppression box connected to it at its end, an air inlet connected to the dust discharge pipe, and an air outlet for exhausting air. The bottom of the dust suppression box has a dust collection basin for holding liquid to absorb dust, and a guide plate assembly disposed above the dust collection basin to guide the airflow direction and increase the gas flow path.
[0007] By adopting the above technical solution, the dust generated during the operation of the powder packaging machine can be transported to the dust settling box by a fan and dust exhaust pipe before being discharged. The air containing dust is guided to the dust settling pool by the air guide plate assembly in the dust settling box. The dust is adsorbed by the liquid in the dust settling pool, thus achieving dust filtration of the air. The air guide plate assembly increases the airflow distance in the dust settling box, making the dust settling effect better. Furthermore, the use of wet dust settling can quickly adsorb the fine particles in the capacitor dust and allow the gas after dust settling to be discharged from the air outlet, achieving green emissions and reducing environmental pollution.
[0008] In one embodiment of the present invention, the air guide plate assembly includes a first air guide plate disposed on the lower side of the air outlet and inclined in the direction of the air outlet axis, a second air guide plate disposed on the lower side of the air outlet, and a third air guide plate disposed between the first air guide plate and the second air guide plate. The upper ends of the first air guide plate and the second air guide plate are both closedly connected to the upper end of the dust settling box, and the lower ends of the first air guide plate, the second air guide plate, and the third air guide plate are all gap-fitted with the dust settling pool.
[0009] By adopting the above technical solution, the inclined first air guide plate can cause the gas to be gathered towards the bottom of the dust settling box after entering the dust settling box, so that the air containing dust enters the dust settling pool for dust settling treatment. Then, the second air guide plate and the third air guide plate increase the contact time between the air and the liquid in the dust settling pool, thereby improving the dust settling effect.
[0010] In one embodiment of the present invention, the second air guide plate is arranged in a vertical direction, the third air guide plate is inclined in the opposite direction to the second air guide plate, and the upper end of the third air guide plate is fitted with a gap at the upper end of the dust collection box.
[0011] By adopting the above technical solution, it is easier to guide the airflow inside the dust collection box and improve the dust collection effect.
[0012] In one embodiment of the present invention, the air outlet is disposed on the upper surface of the dust collection box and on the other side of the dust collection box opposite to the air inlet. A filter screen is also disposed on the air outlet, and the filter screen is detachably installed on the upper side of the air outlet.
[0013] By adopting the above technical solution, additional filters can be added to further physically reduce dust in the air, ensuring that the emitted gas does not pollute the surrounding environment.
[0014] In one embodiment of this utility model, the air outlet is rectangular in shape, the filter is shaped to correspond to the air outlet shape, and two L-shaped limiting plates are arranged opposite to each other on the air outlet, with the filter being inserted into the two L-shaped limiting plates.
[0015] By adopting the above technical solution, the filter screen can be quickly disassembled and replaced, which facilitates later maintenance.
[0016] In one embodiment of the present invention, a dust settling pool is disposed on the bottom plate of a dust settling box, the dust settling pool is slidably connected to the dust settling box in a horizontal direction, and an end cap is provided at the end of the dust settling pool, the end cap being sealed to the outer wall of the dust settling pool.
[0017] By adopting the above technical solution, the dust collection tank can be detachably connected, which facilitates the cleaning and maintenance of the dust collection box.
[0018] In one embodiment of the present invention, the bottom of the dust settling tank is configured as a guide slope inclined to one side, the guide slope being inclined downward from the air outlet side.
[0019] By adopting the above technical solution, dust in the dust settling tank can be concentrated on one side of the dust settling tank, making it easier to clean and maintain later.
[0020] As described above, the dust suppression device for the powder packaging machine of this utility model has the following beneficial effects: the dust generated during the operation of the powder packaging machine can be transported to the dust suppression box by a fan and a dust discharge pipe before being discharged. The air containing dust is guided to the dust suppression pool by the air guide plate assembly in the dust suppression box. The dust is adsorbed by the liquid in the dust suppression pool, thus achieving dust filtration of the air. The air guide plate assembly increases the airflow path in the dust suppression box, making the dust suppression effect better. Furthermore, the use of wet dust suppression can quickly adsorb the tiny particles in the powder and discharge the dust-suppressed gas from the outlet, achieving green emissions and reducing environmental pollution. Attached Figure Description
[0021] Figure 1 The diagram shows the overall structure disclosed in the embodiments of this utility model.
[0022] Figure 2 The diagram shown is a structural schematic of the air guide plate assembly disclosed in the embodiments of this utility model;
[0023] Component designation explanation
[0024] 1. Dust exhaust pipe; 2. Dust settling box; 3. Air inlet; 4. Air outlet; 5. Dust settling basin; 6. Air guide plate assembly; 7. Filter screen; 8. L-shaped limiting plate; 9. End cap; 10. Guide slope; 11. Cover plate;
[0025] 20. First air guide plate; 21. Second air guide plate; 22. Third air guide plate. Detailed Implementation
[0026] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.
[0027] Please see Figures 1 to 2It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.
[0028] like Figure 1 , Figure 2 As shown, this utility model provides a dust suppression device for a powder packaging machine, including a powder packaging machine body, a dust discharge pipe 1 disposed in the powder packaging machine body, and a fan disposed in the powder packaging machine body for conveying dust to the dust discharge pipe 1. A dust collection box 2 is disposed at the end of the dust discharge pipe 1 and communicates with it. The dust collection box 2 is provided with an air inlet 3 communicating with the dust discharge and an air outlet 4 for exhausting air. The dust discharge pipe 1 is connected from top to bottom to the air inlet 3 of the dust collection box 2.
[0029] The bottom of the dust settling box 2 is equipped with a dust settling pool 5 that can hold liquid for adsorbing dust and an air guide plate group 6 that is set above the dust settling pool 5 to guide the airflow direction and increase the gas flow path.
[0030] The air guide plate assembly 6 includes a first air guide plate 20 disposed on the lower side of the air outlet 4 and inclined in the direction of the axis of the air outlet 4, a second air guide plate 21 disposed on the lower side of the air outlet 4, and a third air guide plate 22 disposed between the first air guide plate 20 and the second air guide plate 21. The upper ends of the first air guide plate 20 and the second air guide plate 21 are both closedly connected to the upper end of the dust settling box 2, and the lower ends of the first air guide plate 20, the second air guide plate 21, and the third air guide plate 22 are all clearance-fitted with the dust settling pool 5.
[0031] The second air guide plate 21 is set in a vertical direction, and the third air guide plate 22 is inclined in the opposite direction to the second air guide plate 21. The upper end of the third air guide plate 22 is fitted with the upper end of the dust collection box 2 with a gap.
[0032] Gas enters the dust settling box 2 through the air inlet 3 and is guided to the dust settling pool 5 at the bottom of the dust settling box 2 by the first air guide plate 20. There is a gap between the lower end of the first air guide plate 20 and the liquid in the dust settling pool 5. Gas can pass through the gap to enter the front side of the third air guide plate 22, so that some gas is adsorbed by the liquid in the dust settling pool 5, and some gas flows through the third air guide plate 22 to the gap on the upper side of the third air guide plate 22, then flows to the second air guide plate 21, and flows to the dust settling pool 5 under the obstruction of the second air guide plate 21, and finally leaves through the air outlet 4 of the dust settling pool 5.
[0033] The air outlet 4 is located on the upper surface of the dust collection box 2 and is located on the other side of the dust collection box 2 opposite to the air inlet 3. A filter screen 7 is also provided on the air outlet 4. The filter screen 7 is detachably installed on the upper side of the air outlet 4. A cover plate 11 is also provided on the upper side of the filter screen 7. The cover plate 11 is fitted with the filter screen 7 with a gap. The cover plate 11 covers the filter screen 7, and the lower opening of the cover plate 11 can communicate with the outside. A handle is also provided on the cover plate 11.
[0034] The shape of the air outlet 4 is set to rectangular, and the shape of the filter 7 is set to correspond to the shape of the air outlet 4. Two L-shaped limiting plates 8 are set opposite each other on the air outlet, and the filter 7 is inserted into the two L-shaped limiting plates 8.
[0035] The dust settling pool 5 is installed on the bottom plate of the dust settling box 2. The dust settling pool 5 is slidably connected to the dust settling box 2 in the horizontal direction. The end cap 9 is provided at the end of the dust settling pool 5. The end cap 9 is sealed to the outer wall of the dust settling pool 5. The bottom of the dust settling pool 5 is set as a guide slope 10 that is inclined to one side. The guide slope 10 is inclined downward from the side of the air outlet 4.
[0036] In summary, the dust generated during the operation of the powder packaging machine in this invention can be transported to the dust settling box 2 by a fan and dust exhaust pipe 1 before being discharged. The dust-laden air is then guided to the dust settling pool 5 by the air guide plate assembly 6 within the dust settling box 2. The liquid in the dust settling pool 5 adsorbs the dust, achieving dust filtration of the air. Furthermore, the air guide plate assembly 6 increases the airflow path within the dust settling box 2, resulting in better dust settling effect. The wet dust settling method can quickly adsorb tiny particles from the powder, and the settled gas is discharged through the outlet, achieving green emissions and reducing environmental pollution. Therefore, this invention effectively overcomes the various shortcomings of existing technologies and has high industrial application value.
[0037] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A dust suppression device for a powder packaging machine, comprising a powder packaging machine body, a dust discharge pipe disposed within the powder packaging machine body, and a fan disposed within the powder packaging machine body for conveying dust to the dust discharge pipe, characterized in that, The dust discharge pipe is connected to a dust settling box at its end. The dust settling box is equipped with an air inlet connected to the dust discharge and an air outlet for exhaust. The bottom of the dust settling box is equipped with a dust settling pool for placing liquid to adsorb dust and an air guide plate assembly above the dust settling pool to guide the airflow direction and increase the gas flow path.
2. The dust fall device of the baling press according to claim 1, characterized in that: The air guide plate assembly includes a first air guide plate disposed on the lower side of the air outlet and inclined in the direction of the air outlet axis, a second air guide plate disposed on the lower side of the air outlet, and a third air guide plate disposed between the first air guide plate and the second air guide plate. The upper ends of the first air guide plate and the second air guide plate are both closedly connected to the upper end of the dust settling box, and the lower ends of the first air guide plate, the second air guide plate, and the third air guide plate are all clearance-fitted with the dust settling pool.
3. The dust fall device of the baling press according to claim 2, characterized in that: The second air guide plate is arranged vertically, and the third air guide plate is inclined in the opposite direction to the second air guide plate. The upper end of the third air guide plate is fitted with a gap at the upper end of the dust collection box.
4. The dust reduction device of the baling press according to claim 1, characterized in that: The air outlet is located on the upper surface of the dust collection box and is located on the other side of the dust collection box opposite the air inlet. A filter screen is also provided on the air outlet, and the filter screen can be detachably installed on the upper side of the air outlet.
5. The dust fall device of the baling press according to claim 4, characterized in that The air outlet is rectangular in shape, and the filter is shaped to correspond to the shape of the air outlet. Two L-shaped limiting plates are arranged opposite each other on the air outlet, and the filter is inserted into the two L-shaped limiting plates.
6. The dust reduction device of the baling press according to claim 1, characterized in that: The dust collection pool is installed on the bottom plate of the dust collection box. The dust collection pool is slidably connected to the dust collection box in the horizontal direction. An end cap is provided at the end of the dust collection pool, and the end cap is sealed to the outer wall of the dust collection pool.
7. The dust fall device of the baling press according to claim 6, characterized in that The bottom of the dust collection tank is configured as a guide slope that slopes to one side, and the guide slope slopes downward from the air outlet side.