A stirring structure for a reaction vessel during PVB resin powder production.
By employing a multi-dimensional rotary stirring mechanism and a flexible feeding and discharging design, the problem of low stirring efficiency in existing reactors has been solved, achieving efficient stirring and convenient operation, and improving the product quality of PVB resin powder.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUAIJI HUAIDE NEW MATERIAL CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-03
AI Technical Summary
Existing reactor stirring structures cannot achieve multi-dimensional rotation, resulting in low stirring efficiency, inconvenient material feeding and discharging, and high operational difficulty.
A multi-dimensional rotary stirring mechanism is composed of a U-shaped fixed frame, a first drive motor, a drive shaft, a vessel body, a second drive motor, and a stirring rod. The second drive motor drives the stirring rod to rotate at high speed, and the first drive motor drives the vessel body to rotate at high speed. Combined with the flexible installation of the feed pump and the discharge pump, rapid feeding and discharging are achieved.
It improves mixing efficiency, simplifies operation procedures, reduces operational difficulty, and enhances material mixing uniformity and product quality.
Smart Images

Figure CN224443053U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stirring structure technology, and in particular to a stirring structure for a reaction vessel during the production of PVB resin powder. Background Technology
[0002] Most existing reactors with stirring structures use a fixed structure, which limits the stirring effect of the reactor's rotation and results in limited stirring efficiency.
[0003] A Chinese patent discloses a "reaction vessel stirring structure" (application number CN202420116524.6). Through the meshing of a central gear, micro gears, and a fixed gear ring, the spiral stirring blades can achieve both circumferential and rotational movement, resulting in more thorough mixing of chemical raw materials inside the reaction vessel and a smaller dead zone. The filter plate effectively removes impurities generated during the reaction process. Furthermore, the cleaning scraper, along with protrusions and a vibration spring, causes intermittent vibration of the filter plate, preventing clogging of the through-holes and improving filtration efficiency. However, this reaction vessel structure lacks multi-dimensional rotation capabilities, limiting its stirring efficiency. Utility Model Content
[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a stirring structure for a reaction vessel in the production of PVB resin powder. This structure comprises a U-shaped fixed frame, a first drive motor, a drive shaft, a vessel body, a second drive motor, and a stirring rod, forming a multi-dimensional rotary stirring mechanism. The second drive motor drives the stirring rod to rotate at high speed within the vessel body, while the first drive motor drives the vessel body to rotate at high speed within the U-shaped fixed frame. This allows the material to be quickly and evenly mixed within the vessel body, resulting in higher stirring efficiency. The structure also facilitates material feeding and discharging. When feeding is required, the end of the vessel body equipped with the feed pump and discharge pump can be rotated upwards for rapid feeding, and the end can be rotated downwards for rapid discharging. This convenient operation reduces operational difficulty.
[0005] This utility model also provides a reaction vessel stirring structure for the production of PVB resin powder, comprising: a U-shaped fixing frame, a vessel body being disposed inside the U-shaped fixing frame, a first drive motor being fixedly connected to the side surface of the vessel body and the U-shaped fixing frame, the output end of the first drive motor being fixedly connected to the side surface of the vessel body via a drive shaft, the drive shaft being sleeved with the U-shaped fixing frame; a second drive motor being fixedly connected to the lower surface of the vessel body, a stirring rod being fixedly connected to the output end of the second drive motor, the stirring rod penetrating into the interior of the vessel body, a frame-shaped stirring blade being fixedly connected to the side end of the stirring rod, and horizontal stirring rods being disposed inside the frame-shaped stirring blades, the horizontal stirring rods being distributed sequentially from top to bottom inside the frame-shaped stirring blades.
[0006] According to the reaction vessel stirring structure for PVB resin powder production described in this utility model, mounting plates are fixedly connected to both the left and right sides of the U-shaped fixing frame by fixing bolts, and a handle is fixedly connected to the front surface of the mounting plate. This facilitates movement and improves ease of use.
[0007] According to the stirring structure of the reactor for PVB resin powder production described in this utility model, the lower end of the U-shaped fixing frame is provided with a material receiving channel hole, which is located directly below the reactor body. This facilitates the stable installation of the material receiving cylinder and is beneficial for stable material collection.
[0008] According to the present invention, a stirring structure for a reaction vessel in the production of PVB resin powder includes a U-shaped fixed frame with casters fixedly connected to the lower surface of a U-shaped support frame. The casters are located at the four corners of the U-shaped support frame. This facilitates movement and improves ease of use.
[0009] According to the reaction vessel stirring structure for PVB resin powder production described in this utility model, a receiving cylinder is fixedly connected to the lower inner wall of the U-shaped support frame, and the receiving cylinder is sleeved with the receiving channel hole. This facilitates the stable installation of the receiving cylinder.
[0010] According to the stirring structure of the reactor for PVB resin powder production described in this utility model, a horizontal mounting shaft is fixedly connected to the side of the reactor body away from the first drive motor, and the horizontal mounting shaft is sleeved with a U-shaped fixing frame. This facilitates stable installation of the reactor body.
[0011] According to the reaction vessel stirring structure for PVB resin powder production described in this utility model, a feed pump and a discharge pump are fixedly connected to the upper surface of the vessel body. This facilitates rapid feeding and discharging of materials.
[0012] According to the stirring structure of the reactor for PVB resin powder production described in this utility model, the input end of the feed pump is fixedly connected to a feed pipe, the output end of the feed pump is connected to the reactor body through a first conveying pipe, the input end of the discharge pump is connected to the reactor body through a second conveying pipe, and the output end of the discharge pump is fixedly connected to a discharge pipe. This facilitates rapid feeding and discharging of materials.
[0013] Beneficial effects:
[0014] 1. Compared with the prior art, the reaction vessel stirring structure for PVB resin powder production consists of a U-shaped fixed frame, a first drive motor, a drive shaft, a vessel body, a second drive motor, and a stirring rod, forming a multi-dimensional rotary stirring mechanism. The second drive motor drives the stirring rod to rotate at high speed inside the vessel body, while the first drive motor drives the vessel body to rotate at high speed inside the U-shaped fixed frame. The material can be quickly stirred and mixed to uniformity inside the vessel body, giving the structure higher stirring efficiency.
[0015] 2. Compared with the existing technology, the reaction vessel stirring structure for PVB resin powder production is convenient for feeding and discharging. When feeding is required, the end of the vessel body equipped with the feed pump and discharge pump can be rotated upward for rapid feeding, and the end of the vessel body equipped with the feed pump and discharge pump can be rotated downward for rapid discharging. The operation is convenient and reduces the difficulty of operation. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0017] Figure 1 This is a schematic diagram of the stirring structure of a reaction vessel in the feeding state during the production of PVB resin powder according to this utility model.
[0018] Figure 2 This is a schematic diagram of the stirring structure of a reaction vessel in the discharge state during the production of PVB resin powder according to this utility model.
[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the stirring structure of the reaction vessel in the production of PVB resin powder according to the present invention.
[0020] Figure 4 This is a longitudinal three-dimensional cross-sectional view of the stirring structure of the reaction vessel during the production of PVB resin powder according to this utility model.
[0021] Legend:
[0022] 1. U-shaped fixing frame; 2. U-shaped support frame; 3. Handle; 4. Mounting plate; 5. Fixing bolts; 6. First drive motor; 7. Kettle body; 8. Feed pump; 9. Feed pipe; 10. Discharge pipe; 11. Discharge pump; 12. Material collection channel hole; 13. Casters; 14. Second drive motor; 15. Material collection cylinder; 16. Drive shaft; 17. Stirring rod; 18. Horizontal mounting shaft; 19. Frame-type stirring blade; 20. Horizontal stirring rod; 21. First conveying pipe; 22. Second conveying pipe. Detailed Implementation
[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0024] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4This utility model discloses a stirring structure for a reaction vessel used in the production of PVB resin powder. It includes a U-shaped fixing frame 1. Mounting plates 4 are fixedly connected to the left and right sides of the U-shaped fixing frame 1 via fixing bolts 5. A handle 3 is fixedly connected to the front surface of the mounting plate 4. A vessel body 7 is housed inside the U-shaped fixing frame 1. A feed pump 8 and a discharge pump 11 are fixedly connected to the upper surface of the vessel body 7. A feed pipe 9 is fixedly connected to the input end of the feed pump 8, and the output end of the feed pump 8 is connected to the vessel body 7 via a first conveying pipe 21. The input end of the discharge pump 11 is connected to the vessel body 7 via a second conveying pipe 22, and the output end of the discharge pump 11 is fixedly connected to a discharge pipe 10. A receiving device is provided at the lower end of the U-shaped fixing frame 1. Material channel hole 12, receiving channel hole 12 is located directly below the vessel body 7. The lower end of the U-shaped fixed frame 1 is fixedly connected to the lower surface of the U-shaped support frame 2 and casters 13 are fixedly connected to it. The casters 13 are located at the four corners of the U-shaped support frame 2. The lower inner wall of the U-shaped support frame 2 is fixedly connected to the receiving cylinder 15, which is sleeved with the receiving channel hole 12. The side surface of the U-shaped fixed frame 1 is fixedly connected to the first drive motor 6. The output end of the first drive motor 6 is fixedly connected to the side surface of the vessel body 7 through the drive shaft 16. The drive shaft 16 is sleeved with the U-shaped fixed frame 1. The side of the vessel body 7 away from the first drive motor 6 is fixedly connected to the horizontal mounting shaft 18, which is sleeved with the U-shaped fixed frame 1.
[0025] Specifically, the first drive motor 6 drives the end of the vessel 7 equipped with the feed pump 8 and the discharge pump 11 to rotate upwards. The raw materials required for PVB resin powder production are transported into the interior of the vessel 7 through the feed pipe 9, the feed pump 8, and the first conveying pipe 21. The raw materials are stirred and mixed inside the vessel 7 and react. At the same time, the first drive motor 6 drives the vessel 7 to rotate at high speed within the U-shaped fixed frame 1, which is conducive to the rapid stirring and mixing of the raw materials. After the raw materials have reacted in the vessel 7, the first drive motor 6 rotates the end of the vessel 7 equipped with the feed pump 8 and the discharge pump 11 to rotate downwards. The raw material reaction products are discharged through the second conveying pipe 22, the discharge pump 11, and the discharge pipe 10. The raw material reaction products fall into the receiving cylinder 15.
[0026] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The second drive motor 14 is fixedly connected to the lower surface of the vessel body 7. The output end of the second drive motor 14 is fixedly connected to a stirring rod 17, which extends into the interior of the vessel body 7. A frame-shaped stirring blade 19 is fixedly connected to the side end of the stirring rod 17. A horizontal stirring rod 20 is provided inside the frame-shaped stirring blade 19, and the horizontal stirring rods 20 are distributed from top to bottom inside the frame-shaped stirring blade 19.
[0027] Specifically, the second drive motor 14 drives the stirring rod 17 to rotate at high speed inside the vessel body 7. The stirring rod 17 drives the frame-shaped stirring blade 19 and the horizontal stirring rod 20 to fully stir the raw materials. Combined with the high-speed rotation of the vessel body 7, a faster stirring effect can be achieved.
[0028] Working principle: The stirring operation is carried out using the stirring structure of the reactor used in the production of PVB resin powder. The first drive motor 6 rotates the end of the reactor body 7, which is equipped with the feed pump 8 and the discharge pump 11, to the top. The raw materials required for PVB resin powder production are transported into the reactor body 7 through the feed pipe 9, the feed pump 8, and the first conveying pipe 21. The second drive motor 14 drives the stirring rod 17 to rotate at high speed inside the reactor body 7. The stirring rod 17 drives the frame-type stirring blades 19 and the horizontal stirring rod 20 to fully stir the raw materials. Simultaneously, the first... The drive motor 6 drives the vessel body 7 to rotate at high speed within the U-shaped fixed frame 1. After the raw materials have reacted within the vessel body 7, the first drive motor 6 drives the end of the vessel body 7 equipped with the feed pump 8 and the discharge pump 11 to rotate downwards. The raw material reaction products are discharged through the second conveying pipe 22, the discharge pump 11, and the discharge pipe 10, and fall into the receiving cylinder 15. Experimental studies have shown that increasing the stirring speed can further improve the polymerization degree of PVB resin powder, thereby improving the product quality of PVB resin powder.
[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A reaction vessel stirring structure during the production of PVB resin powder, characterized by, include: U-shaped fixing frame (1), the U-shaped fixing frame (1) is provided with a vessel body (7), the vessel body (7), the side surface of the U-shaped fixing frame (1) is fixedly connected to a first drive motor (6), the output end of the first drive motor (6) is fixedly connected to the side surface of the vessel body (7) through a drive shaft (16), and the drive shaft (16) is sleeved with the U-shaped fixing frame (1); The second drive motor (14) is fixedly connected to the lower surface of the vessel body (7). The output end of the second drive motor (14) is fixedly connected to a stirring rod (17). The stirring rod (17) extends into the interior of the vessel body (7). A frame-shaped stirring blade (19) is fixedly connected to the side end of the stirring rod (17). A horizontal stirring rod (20) is provided inside the frame-shaped stirring blade (19). The horizontal stirring rod (20) is distributed from top to bottom inside the frame-shaped stirring blade (19).
2. The reaction kettle stirring structure for PVB resin powder production according to claim 1, characterized in that, The left and right sides of the U-shaped bracket (1) are fixedly connected to mounting plates (4) by fixing bolts (5), and the front surface of the mounting plate (4) is fixedly connected to a handle (3).
3. The reaction kettle stirring structure for PVB resin powder production according to claim 1, characterized in that, The lower end of the U-shaped fixing frame (1) is provided with a material receiving channel hole (12), which is located directly below the vessel body (7).
4. The reaction kettle stirring structure for PVB resin powder production according to claim 1, characterized in that, The lower end of the U-shaped fixed frame (1) is fixedly connected to the lower surface of the U-shaped support frame (2), and the casters (13) are fixedly connected to the lower surface of the U-shaped support frame (2). The casters (13) are located at the four corners of the U-shaped support frame (2).
5. The reaction kettle stirring structure for PVB resin powder production according to claim 4, characterized in that, The lower inner wall of the U-shaped support frame (2) is fixedly connected to a receiving cylinder (15), and the receiving cylinder (15) is sleeved with the receiving channel hole (12).
6. The stirring structure of a reaction kettle for producing PVB resin powder according to claim 1, characterized in that, A horizontal mounting shaft (18) is fixedly connected to the side of the vessel body (7) away from the first drive motor (6), and the horizontal mounting shaft (18) is sleeved with the U-shaped fixing frame (1).
7. The stirring structure of the reaction vessel for PVB resin powder production according to claim 1, characterized in that, The upper surface of the vessel body (7) is fixedly connected to a feed pump (8) and a discharge pump (11).
8. The reaction kettle stirring structure for PVB resin powder production according to claim 7, characterized in that, The feed pump (8) has a feed pipe (9) fixedly connected to its input end. The output end of the feed pump (8) is connected to the vessel body (7) through the first feed pipe (21). The input end of the discharge pump (11) is connected to the vessel body (7) through the second feed pipe (22). The output end of the discharge pump (11) is fixedly connected to the discharge pipe (10).