Electromagnetic kaolin iron remover

Abstract

This utility model discloses an electromagnetic iron remover for kaolin, relating to the field of electromagnetic iron remover technology, including a mounting bucket and a magnetic attraction assembly; the mounting bucket has an opening at the upper end of its surface, with a material injection frame fixed inside the opening, a support fixed at the lower part of the mounting bucket, a moving assembly and a scraping assembly inside the mounting bucket, the moving assembly and the scraping assembly being connected, a sealing assembly installed at the lower end of the surface of the mounting bucket, and a blocking assembly installed at the left end of the mounting bucket; the magnetic attraction assembly includes a fixed frame, a first motor, a rotating shaft, a conductive slip ring, a connecting plate, an electromagnetic rod, and a toggle plate, with the fixed frame fixed at the right end of the mounting bucket, the first motor installed on the right side of the fixed frame, a rotating shaft fixed on the output shaft of the first motor, and a conductive slip ring installed on the circumferential surface of the rotating shaft, which can very conveniently clean the powder inside the device.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic iron removal machine technology, specifically a kaolin electromagnetic iron removal machine. Background Technology

[0002] Kaolin, a non-metallic mineral resource dominated by kaolinite group clay minerals, possesses unique physical and chemical properties, exhibiting not only excellent plasticity but also outstanding refractoriness. This makes kaolin a crucial raw material in various industrial sectors, indispensable for papermaking, ceramics manufacturing, and refractory material production. Furthermore, it plays an important role in coatings, rubber fillers, enamel glazes, and white cement raw materials. However, the contamination of iron impurities during kaolin mining has become a significant problem. To effectively address this challenge, electromagnetic iron separators have emerged as the preferred equipment for impurity removal in kaolin processing.

[0003] Currently, electromagnetic iron separators on the market generally face the problem of powder adhesion during use. This not only affects the iron removal efficiency of the equipment, but also makes subsequent cleaning quite cumbersome. To address this, we propose a kaolin electromagnetic iron separator. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a kaolin electromagnetic iron remover that can very conveniently clean the powder inside the device, and can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a kaolin electromagnetic iron remover, comprising an installation bucket and a magnetic suction assembly;

[0006] Installation bucket: An opening is provided at the upper end of the surface, and a material injection frame is fixed inside the opening. A bracket is fixed at the lower part of the installation bucket. A moving component and a scraping component are provided inside the installation bucket. The moving component and the scraping component are connected. A sealing component is installed at the lower end of the surface of the installation bucket. A blocking component is installed at the left end of the installation bucket.

[0007] Magnetic suction assembly: includes a fixed frame, a first motor, a rotating shaft, a conductive slip ring, a connecting plate, an electromagnetic rod, and a toggle plate. The fixed frame is fixed to the right end of the mounting barrel, and the first motor is installed on the right side of the fixed frame. A rotating shaft is fixed on the output shaft of the first motor, and a conductive slip ring is installed on the circumferential surface of the rotating shaft. A connecting plate is provided at the right end inside the mounting barrel, and the rotating shaft is connected to the connecting plate. Electromagnetic rods are evenly distributed on the left end of the connecting plate, and a toggle plate is evenly distributed on the left end of the connecting plate. The scraping assembly is connected to all the toggle plates and all the electromagnetic rods. The magnetic suction assembly is used to attract iron powder inside the kaolin.

[0008] Wherein: the input terminals of the first motor and the conductive slip ring are both electrically connected to the output terminals of an external control switch group, and all the electromagnetic rods are connected to the output terminals of the conductive slip ring.

[0009] Furthermore, the moving component includes a moving block, an arc-shaped blocking plate, a threaded rod, a limiting rod, and a second motor. Two corresponding strip-shaped grooves are formed on the front and rear sides of the installation barrel. A moving block is slidably connected inside the strip-shaped grooves. An arc-shaped blocking plate is fixed to the side of the moving block. A sliding opening is formed at the left end of the installation barrel, and the arc-shaped blocking plate is slidably connected inside the sliding opening. A threaded hole is formed in the middle of the front moving block, and a threaded rod is threadedly connected inside the threaded hole. The threaded rod is rotatably connected inside the strip-shaped groove. A limiting hole is formed on the right side of the rear moving block, and a limiting rod is slidably connected inside the limiting hole. The limiting rod is fixed inside the rear strip-shaped groove. A second motor is installed at the right end of the installation barrel. The output shaft of the second motor is fixed to the right end of the threaded rod. The input end of the second motor is electrically connected to the output end of an external control switch group. The moving component drives the scraping component to move.

[0010] Furthermore, the scraping assembly includes a mounting plate, a first rubber wiping ring, a connecting ring, and a second rubber wiping ring. A connecting ring is fixed to the left side of the two moving blocks. The mounting plate is rotatably connected to the inside of the connecting ring. The end face of the mounting plate has evenly distributed scraping openings. The actuating plate is located inside the scraping openings. Evenly distributed through holes are formed on the end face of the mounting plate. The first rubber wiping ring is fixed inside the through holes. The first rubber wiping ring is sleeved on the surface of the electromagnetic rod. A second rubber wiping ring is fixed to the circumferential surface of the connecting ring. The second rubber wiping ring is in contact with the inner wall of the two arc-shaped baffles and the mounting barrel. The scraping assembly is used to clean the attached powder.

[0011] Furthermore, the blocking assembly includes a fixing block, a blocking disc, and a third motor. Two corresponding fixing blocks are fixed to the left end of the mounting barrel, and a blocking disc is rotatably connected between the two fixing blocks. A third motor is installed on the front side of the fixing block on the front side. The output shaft of the third motor is connected to the blocking disc, and the input end of the third motor is electrically connected to the output end of an external control switch group. The opening at the left end of the mounting barrel is sealed by setting the blocking assembly.

[0012] Furthermore, the sealing assembly includes a sealing strip, a connecting frame, and an electric telescopic rod. A discharge port is provided at the lower end of the surface of the mounting barrel, and a sealing strip is snapped into the inside of the discharge port. A connecting frame is fixed to the lower side of the sealing strip. Four corresponding electric telescopic rods are installed at the lower end of the surface of the mounting barrel. The telescopic arms of the four electric telescopic rods are respectively fixed to the sides of two connecting frames. The input end of the electric telescopic rod is electrically connected to the output end of an external control switch group. The sealing strip is moved by setting the electric telescopic rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This kaolin electromagnetic iron separator has the following advantages:

[0014] 1. By setting up a magnetic suction component, the first motor can be started during use to rotate the connecting plate. The rotation of the connecting plate drives all the electromagnetic rods and all the actuating plates to rotate. The rotation of all the actuating plates stirs the kaolin and moves it. In this case, all the electromagnetic rods can attract the iron in the kaolin. After attraction, the electric telescopic rod is controlled to work so that the sealing strip is downward to discharge the kaolin. Then, all the electromagnetic rods are turned off to discharge all the iron. In this way, the iron removal is completed, which is extremely convenient.

[0015] 2. By setting up a moving component, after the iron and kaolin are discharged to the outside of the installation bucket, the installation plate can be moved by controlling the moving component. The moving installation plate cleans the powder attached to all the actuating plates. At the same time, the moving installation plate will also drive the second rubber wiping ring and all the first rubber wiping rings to move. The second rubber wiping ring cleans the inner wall of the installation bucket, and the moving of all the first rubber wiping rings cleans all the electromagnetic rods. In this way, the powder cleaning can be completed, which is extremely convenient. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the magnetic suction component structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the sealing assembly structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the arc-shaped blocking plate of this utility model.

[0020] In the diagram: 1. Installation bucket, 2. Injection frame, 3. Magnetic suction assembly, 31. Fixing frame, 32. First motor, 33. Rotating shaft, 34. Conductive slip ring, 35. Connecting plate, 36. Electromagnetic rod, 37. Actuating plate, 4. Moving assembly, 41. Moving block, 42. Arc-shaped blocking plate, 43. Threaded rod, 44. Limiting rod, 45. Second motor, 5. Scraping assembly, 51. Installation plate, 52. First rubber wiping ring, 53. Connecting ring, 54. Second rubber wiping ring, 6. Blocking assembly, 61. Fixing block, 62. Blocking plate, 63. Third motor, 7. Sealing assembly, 71. Sealing strip, 72. Connecting frame, 73. Electric telescopic rod, 8. Bracket. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This embodiment provides a technical solution: a kaolin electromagnetic iron remover, including an installation bucket 1 and a magnetic suction component 3;

[0023] Installation bucket 1: An opening is provided at the upper end of the surface, and a filling frame 2 is fixed inside the opening. A bracket 8 is fixed at the lower part of the installation bucket 1. A moving component 4 and a scraping component 5 are provided inside the installation bucket 1, and the moving component 4 and the scraping component 5 are connected. A sealing component 7 is installed at the lower end of the surface of the installation bucket 1. A blocking component 6 is installed at the left end of the installation bucket 1. The moving component 4 includes a moving block 41, an arc-shaped blocking plate 42, a threaded rod 43, a limiting rod 44, and a second motor 45. Two corresponding strip grooves are opened on the front and rear sides inside the installation bucket 1. The moving block 41 is slidably connected inside the strip grooves. An arc-shaped blocking plate 42 is fixed to the side of the moving block 41. A sliding opening is opened at the left end of the installation bucket 1, and the arc-shaped blocking plate 42 is slidably connected inside the sliding opening. The moving block 41 on the front side... A threaded hole is provided in the middle of the mounting block 1, and a threaded rod 43 is threadedly connected inside the threaded hole. The threaded rod 43 is rotatably connected inside the strip groove. A limit hole is provided on the right side of the rear moving block 41, and a limit rod 44 is slidably connected inside the limit hole. The limit rod 44 is fixed inside the rear strip groove. A second motor 45 is installed at the right end of the mounting block 1. The output shaft of the second motor 45 is fixed to the right end of the threaded rod 43. The input end of the second motor 45 is electrically connected to the output end of an external control switch group. The scraping assembly 5 includes a mounting plate 51, a first rubber wiping ring 52, a connecting ring 53, and a second rubber wiping ring 54. A connecting ring 53 is fixed on the left side of the two moving blocks 41. The mounting plate 51 is rotatably connected inside the connecting ring 53. A hole is provided on the end face of the mounting plate 51. The device has evenly distributed scraping nozzles, with a toggle plate 37 located inside the scraping nozzles. Evenly distributed through holes are formed on the end face of the mounting plate 51, and a first rubber wiping ring 52 is fixed inside each through hole. The first rubber wiping ring 52 is sleeved on the surface of the electromagnetic rod 36. A second rubber wiping ring 54 is fixed on the circumferential surface of the connecting ring 53. The second rubber wiping ring 54 is in contact with the two arc-shaped baffle plates 42 and the inner wall of the mounting barrel 1. The baffle assembly 6 includes a fixing block 61, a baffle plate 62, and a third motor 63. Two corresponding fixing blocks 61 are fixed to the left end of the mounting barrel 1, and the baffle plate 62 is rotatably connected between the two fixing blocks 61. A third motor 63 is mounted on the front side of the front fixing block 61, and the output shaft of the third motor 63 is connected to the baffle plate 62. The input terminal of machine 63 is electrically connected to the output terminal of an external control switch group. The sealing assembly 7 includes a sealing strip 71, a connecting frame 72, and an electric telescopic rod 73. A discharge port is provided at the lower end of the surface of the mounting barrel 1. The sealing strip 71 is snapped into the inside of the discharge port. The connecting frame 72 is fixed to the lower side of the sealing strip 71. Four corresponding electric telescopic rods 73 are installed at the lower end of the surface of the mounting barrel 1. The telescopic arms of the four electric telescopic rods 73 are respectively fixed to the sides of two connecting frames 72. The input terminal of the electric telescopic rod 73 is electrically connected to the output terminal of an external control switch group. The sealing strip 71 is moved by the electric telescopic rod 73. The opening at the left end of the mounting barrel 1 is sealed by the blocking assembly 6. The attached powder is cleaned by the scraping assembly 5.The moving component 4 drives the scraping component 5 to move;

[0024] Magnetic suction component 3 includes a fixed frame 31, a first motor 32, a rotating shaft 33, a conductive slip ring 34, a connecting plate 35, an electromagnetic rod 36, and a toggle plate 37. The fixed frame 31 is fixed to the right end of the mounting barrel 1. The first motor 32 is installed on the right side of the fixed frame 31. The rotating shaft 33 is fixed on the output shaft of the first motor 32. The conductive slip ring 34 is installed on the circumferential surface of the rotating shaft 33. The connecting plate 35 is set at the right end of the interior of the mounting barrel 1. The rotating shaft 33 is connected to the connecting plate 35. The electromagnetic rods 36 are evenly distributed on the left end of the connecting plate 35. The toggle plate 37 is evenly distributed on the left end of the connecting plate 35. The scraping component 5 is connected to all the toggle plates 37 and all the electromagnetic rods 36. The magnetic suction component 3 is used to attract iron powder inside the kaolin.

[0025] Wherein: the input terminals of the first motor 32 and the conductive slip ring 34 are electrically connected to the output terminals of the external control switch group, and all the electromagnetic rods 36 are connected to the output terminals of the conductive slip ring 34.

[0026] The working principle of the kaolin electromagnetic iron remover provided by this utility model is as follows: First, kaolin is injected into the installation tank 1 through the injection frame 2. Then, the first motor 32 is started to rotate the connecting plate 34. The rotation of the connecting plate 34 drives all the electromagnetic rods 36 and all the actuating plates 37 to rotate. The rotation of all the actuating plates 37 stirs the kaolin and moves it. Under these conditions, all the electromagnetic rods can attract the iron in the kaolin. After attraction, the electric telescopic rod 73 is controlled to work so that the sealing strip 71 is downward to discharge the kaolin. Then, all the electromagnetic rods 36 are turned off to discharge all the iron. In this way, the iron removal is completed. After the iron and kaolin are discharged to the outside of the installation tank 1, the third motor 63 can be started to... The blocking disc 62 rotates to open the opening at the left end of the mounting barrel 1. Then, the second motor 45 is started, causing the threaded rod 43 to rotate. The rotation of the threaded rod 43 drives the two moving blocks 41 to move. The movement of the two moving blocks 41 causes the connecting ring 53 to move. The movement of the connecting ring 53 causes the mounting disc 51 to move. The movement of the mounting disc 51 cleans the powder adhering to all the actuating plates 37. At the same time, the movement of the mounting disc 51 also drives the second rubber wiping ring 54 and all the first rubber wiping rings 52 to move. The second rubber wiping ring 54 cleans the inner wall of the mounting barrel 1, and the movement of all the first rubber wiping rings 52 cleans all the electromagnetic rods 36. In this way, the powder cleaning can be completed, which is extremely convenient.

[0027] It is worth noting that the external control switch group disclosed in the above embodiments is equipped with buttons corresponding to the first motor 32, the second motor 45, the third motor 63, the electromagnetic rod 36, and the electric telescopic rod 73. The first motor 32, the second motor 45, and the third motor 63 can be 1LE0003 three-phase asynchronous motors, the electric telescopic rod 73 can be a TGC-A high-thrust electric telescopic rod, and the electromagnetic rod 36 can be freely configured according to the actual situation.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A kaolin electromagnetic tramp iron remover characterised in that: Includes a mounting bucket (1) and a magnetic assembly (3); Installation bucket (1): An opening is provided at the upper end of the surface, and a material injection frame (2) is fixed inside the opening. A bracket (8) is fixed at the lower part of the installation bucket (1). A moving component (4) and a scraping component (5) are provided inside the installation bucket (1). The moving component (4) and the scraping component (5) are connected. A sealing component (7) is installed at the lower end of the surface of the installation bucket (1). A blocking component (6) is installed at the left end of the installation bucket (1). Magnetic suction assembly (3): includes a fixed frame (31), a first motor (32), a rotating shaft (33), a conductive slip ring (34), a connecting plate (35), an electromagnetic rod (36), and a toggle plate (37). The right end of the mounting barrel (1) is fixed with a fixed frame (31). The right side of the fixed frame (31) is equipped with a first motor (32). The output shaft of the first motor (32) is fixed with a rotating shaft (33). A conductive slip ring (34) is installed on the circumferential surface of the rotating shaft (33). The right end of the interior of the mounting barrel (1) is provided with a connecting plate (35). The rotating shaft (33) is connected to the connecting plate (35). The left end of the connecting plate (35) is equipped with evenly distributed electromagnetic rods (36). The left end of the connecting plate (35) is fixed with evenly distributed toggle plates (37). The scraping assembly (5) is connected to all the toggle plates (37) and all the electromagnetic rods (36). Wherein: the input ends of the first motor (32) and the conductive slip ring (34) are electrically connected to the output ends of the external control switch group, and all the electromagnetic rods (36) are connected to the output ends of the conductive slip ring (34).

2. A kaolin electromagnetic tramp iron remover according to claim 1, characterised in that: The moving component (4) includes a moving block (41), an arc-shaped blocking plate (42), a threaded rod (43), a limiting rod (44), and a second motor (45). Two corresponding strip-shaped grooves are opened on the front and rear sides inside the mounting barrel (1). The moving block (41) is slidably connected inside the strip-shaped grooves. The arc-shaped blocking plate (42) is fixed to the side of the moving block (41). A sliding opening is opened at the left end of the mounting barrel (1), and the arc-shaped blocking plate (42) is slidably connected inside the sliding opening. A threaded hole is opened in the middle of the front moving block (41). The threaded hole is internally threaded with a threaded rod (43), which is rotatably connected to the inside of the strip groove. A limit hole is opened on the right side of the rear moving block (41), and a limit rod (44) is slidably connected inside the limit hole. The limit rod (44) is fixed inside the rear strip groove. A second motor (45) is installed at the right end of the mounting bucket (1). The output shaft of the second motor (45) is fixed at the right end of the threaded rod (43), and the input end of the second motor (45) is electrically connected to the output end of an external control switch group.

3. A kaolin electromagnetic tramp iron remover according to claim 2, characterised in that: The scraping assembly (5) includes a mounting plate (51), a first rubber wiping ring (52), a connecting ring (53), and a second rubber wiping ring (54). The connecting ring (53) is fixed on the left side of the two moving blocks (41). The mounting plate (51) is rotatably connected to the inside of the connecting ring (53). The end face of the mounting plate (51) is provided with uniformly distributed scraping holes. The actuating plate (37) is located inside the scraping holes. The end face of the mounting plate (51) is provided with uniformly distributed through holes. The first rubber wiping ring (52) is fixed inside the through holes. The first rubber wiping ring (52) is sleeved on the surface of the electromagnetic rod (36). The second rubber wiping ring (54) is fixed on the circumferential surface of the connecting ring (53). The second rubber wiping ring (54) is in contact with the inner wall of the two arc-shaped baffles (42) and the mounting barrel (1).

4. The kaolin electromagnetic tramp iron remover according to claim 1, characterized in that: The blocking assembly (6) includes a fixing block (61), a blocking disc (62), and a third motor (63). Two corresponding fixing blocks (61) are fixed at the left end of the mounting barrel (1), and the blocking disc (62) is rotatably connected between the two fixing blocks (61). The third motor (63) is installed on the front side of the fixing block (61). The output shaft of the third motor (63) is connected to the blocking disc (62), and the input end of the third motor (63) is electrically connected to the output end of an external control switch group.

5. A kaolin electromagnetic tramp iron remover according to claim 1, characterized in that: The sealing assembly (7) includes a sealing strip (71), a connecting frame (72), and an electric telescopic rod (73). A discharge port is provided at the lower end of the surface of the mounting barrel (1). The sealing strip (71) is snapped into the inside of the discharge port. The connecting frame (72) is fixed to the lower side of the sealing strip (71). Four corresponding electric telescopic rods (73) are installed at the lower end of the surface of the mounting barrel (1). The telescopic arms of the four electric telescopic rods (73) are respectively fixed to the sides of the two connecting frames (72). The input end of the electric telescopic rod (73) is electrically connected to the output end of an external control switch group.

Images