A drip-proof device for a servo sprayer

By designing an anti-drip device in the servo sprayer and utilizing a moving structure and sealing technology, the problem of release agent leakage after spraying operations was solved, achieving automatic nozzle sealing and multi-directional spray coverage, thus improving production quality and environmental safety.

CN224443360UActive Publication Date: 2026-07-03DONGGUAN ZHENGDA AUTOMATION EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN ZHENGDA AUTOMATION EQUIP CO LTD
Filing Date
2025-08-14
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

After the existing servo sprayer finishes spraying, residual release agent in the pipeline system drips from the spray head, resulting in material waste and contamination of molds and products, affecting production quality and working environment safety.

Method used

A drip-proof device for a servo sprayer was designed, comprising a base plate, support column, support plate, storage tank, delivery pipe, pipeline pump, nozzle, spray pipe and nozzle. The device utilizes a moving structure composed of pipeline pump, electric push rod, servo motor and sliding rod to achieve automatic sealing of the nozzle through sealing plug and tension spring, and forms a double seal with silicone flap to prevent release agent leakage.

Benefits of technology

It effectively prevents residual release agent from dripping from the nozzle, improves the spatial movement flexibility of the nozzle, realizes multi-directional automated spray coverage, and avoids raw material waste and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the technical field of anti-drip devices, and more particularly to an anti-drip device for a servo sprayer. This utility model provides such an anti-drip device for a servo sprayer, comprising a base plate, a support column, a support plate, a storage tank, a delivery pipe, a pipeline pump, a nozzle, a spray pipe, an internal thread, and a nozzle. The support column is fixedly connected to the front side of the base plate, and the support plate is fixedly connected to the top of the support column. A storage tank is mounted on the base plate, and a delivery pipe is connected to and communicates with the right side of the storage tank. A pipeline pump is installed near the storage tank on the delivery pipe, and a nozzle is connected to and communicates with the other end of the delivery pipe. A spray pipe is connected to and communicates with the bottom of the nozzle, and an internal thread is provided at the lower part of the spray pipe, with a nozzle threaded onto the lower part of the spray pipe. When the pipeline pump stops working, the pressure inside the nozzle drops rapidly. At this time, the sliding rod automatically moves upward under the action of the tension spring, causing the sealing plug to block the liquid outlet at the bottom of the nozzle, blocking the downward flow of the release agent, thereby effectively preventing residual release agent from dripping from the nozzle.
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Description

Technical Field

[0001] This utility model relates to the technical field of anti-drip devices, and in particular to an anti-drip device for a servo sprayer. Background Technology

[0002] A servo sprayer is a device that uses a servo control system to precisely control the spraying operation. It is commonly used in agriculture, horticulture, industrial spraying, medical disinfection, and other fields to accurately apply release agents, pesticides, fertilizers, coatings, or disinfectants.

[0003] Patent CN220093007U discloses a servo sprayer, comprising a base, a horizontal linear drive device mounted on the base, a horizontal movable plate driven by the horizontal linear drive device, a spraying mechanism and a controller mounted on the horizontal movable plate. The spraying mechanism includes a servo motor mounted on the horizontal movable plate, a rotating arm driven by the servo motor, a support cylinder hinged to the horizontal movable plate, a support arm hinged to one side of the servo motor, a telescopic cylinder, two connecting plates arranged side-by-side on the sidewalls of the telescopic cylinder, a pad plate driven by the telescopic cylinder, and several spray heads distributed at the bottom of the pad plate. One end of the rotating arm and the support arm are both hinged between the two connecting plates. Although the above patent uses a telescopic cylinder to drive the spray heads to move back and forth, adjusting the distance between the spray heads and the mold to adapt to the spraying needs of molds of different depths, improving the applicability of the equipment and reducing costs, it still has certain shortcomings. After the spraying operation is completed, residual release agent in the pipeline system will drip from the spray heads, not only wasting raw materials but also contaminating the mold and product, seriously affecting production quality and the safety of the working environment.

[0004] Therefore, a drip-proof device for servo sprayers is needed. Utility Model Content

[0005] In order to overcome the shortcomings of existing patents, where residual release agent in the pipeline system drips from the spray head after the spraying operation, which not only wastes raw materials but also contaminates molds and products, seriously affecting production quality and working environment safety, this utility model provides an anti-drip device for servo sprayers.

[0006] The technical solution is as follows: A drip-proof device for a servo sprayer includes a base plate, a support column, a support plate, a moving structure, a storage tank, a delivery pipe, a pipeline pump, a nozzle, a spray pipe, an internal thread, and a nozzle. The support column is fixedly connected to the front side of the base plate, and the support plate is fixedly connected to the top of the support column. A storage tank is provided on the base plate. The right side of the storage tank is connected to and communicates with the delivery pipe, which is a flexible hose. A pipeline pump is installed near the storage tank on the delivery pipe. The other end of the delivery pipe is connected to and communicates with the nozzle. The bottom of the nozzle is connected to and communicates with the spray pipe. The lower part of the spray pipe is provided with an internal thread, and the lower part of the spray pipe is threaded with a nozzle. A moving structure is provided on the support plate. The moving structure is used to drive the nozzle to move in multiple directions. It also includes a fixed frame, a sliding rod, a sealing plug, and a tension spring. The fixed frame is fixedly connected inside the nozzle. A sliding rod is slidably provided on the fixed frame. A sealing plug is fixedly connected to the bottom of the sliding rod. A tension spring is sleeved on the sliding rod. The two ends of the tension spring are respectively connected to the fixed frame and the sealing plug.

[0007] Furthermore, the moving structure includes a guide rail, a sliding seat, an electric push rod, a support base, a screw, a guide rod, a servo motor, a pulley assembly, a mounting base, a mounting plate, an electric slide rail, and an electric slider. A guide rail is fixedly connected to the top of the support plate, and a sliding seat is slidably mounted on the guide rail. Two electric push rods are mounted on the rear side of the support plate, and the piston rods of the electric push rods are connected to the sliding seat. A support base is fixedly connected to the front top of the sliding seat, and a screw is rotatably mounted on the support base. A guide rod is fixedly connected to the support base. A servo motor is mounted on the bottom right side of the support base. A pulley assembly is jointly provided on the output shaft of the servo motor and the right end of the screw. A mounting base is threaded onto the screw, and the mounting base slides on the guide rod. A mounting plate is mounted on the front side of the mounting base, and an electric slide rail is provided on the front side of the mounting plate. An electric slider is mounted on the electric slide rail and is fixedly connected to the nozzle.

[0008] Furthermore, the pulley assembly consists of two pulleys and a belt. The output shaft of the servo motor and the right end of the screw are both equipped with pulleys, and the two pulleys are wound together with a belt.

[0009] Furthermore, it also includes a fixing buckle, with a fixing buckle fixedly connected to the right side of the mounting base, and the delivery pipe passing through the fixing buckle.

[0010] Furthermore, it also includes a silicone valve, with a silicone valve installed inside the nozzle.

[0011] Furthermore, it also includes a sealing cap, with a sealing cap on the top of the storage box.

[0012] Compared with the prior art, this utility model provides an anti-drip device for a servo sprayer, which has the following beneficial effects: 1. When the pipeline pump stops working, the pressure inside the nozzle drops rapidly. At this time, the sliding rod moves up automatically under the action of the tension spring, which drives the sealing plug to block the liquid outlet at the bottom of the nozzle, blocking the release agent from flowing down, thereby effectively preventing residual release agent from dripping from the nozzle.

[0013] 2. By working in concert with three sets of drive mechanisms, the spatial movement flexibility of the nozzle is improved, enabling multi-directional and automated spraying coverage of the release agent. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional sectional view of the support column, support plate, and storage box of this utility model.

[0016] Figure 3 This is a three-dimensional sectional view of the mounting plate, support base, and nozzle of this utility model.

[0017] Figure 4 This is a three-dimensional sectional view of the mounting plate, electric slide rail, and nozzle of this utility model.

[0018] Figure 5 This is an exploded view of the nozzle, nozzle pipe and sealing plug of this utility model.

[0019] Reference numerals: 1. Base plate, 2. Support column, 3. Support plate, 4. Guide rail, 5. Sliding seat, 6. Electric push rod, 7. Support seat, 8. Screw, 9. Guide rod, 10. Servo motor, 11. Pulley assembly, 12. Mounting seat, 13. Mounting plate, 14. Electric slide rail, 15. Electric slider, 16. Storage box, 17. Delivery pipe, 18. Pipeline pump, 19. Fixing buckle, 20. Nozzle, 2001. Nozzle pipe, 21. Fixing bracket, 22. Sliding rod, 23. Sealing plug, 2301. Tension spring, 24. Internal thread, 25. Nozzle, 26. Silicone valve, 27. Sealing cap. Detailed Implementation

[0020] The present invention will now be described in detail with reference to the accompanying drawings.

[0021] Example 1: An anti-drip device for a servo sprayer, please refer to... Figures 1-5The system includes a base plate 1, a support column 2, a support plate 3, a moving structure, a storage tank 16, a delivery pipe 17, a pipeline pump 18, a nozzle 20, a spray pipe 2001, an internal thread 24, and a nozzle 25. The support column 2 is fixedly connected to the front of the base plate 1, and the support plate 3 is fixedly connected to the top of the support column 2. The storage tank 16 is mounted on the base plate 1. The right side of the storage tank 16 is connected to and connected to the delivery pipe 17, which is a flexible hose. The pipeline pump 18 is installed near the storage tank 16 on the delivery pipe 17. The other end of the delivery pipe 17 is connected to and connected to the nozzle 20. The bottom of the nozzle 20 is connected to and connected to the spray pipe 2001. The lower part of the spray pipe 2001 has an internal thread 24, and a nozzle is threaded onto the lower part of the spray pipe 2001. 25. A movable structure is provided on the support plate 3. The movable structure is used to drive the nozzle 20 to move in multiple directions. The movable structure includes a guide rail 4, a sliding seat 5, an electric push rod 6, a support base 7, a screw 8, a guide rod 9, a servo motor 10, a pulley assembly 11, a mounting base 12, a mounting plate 13, an electric slide rail 14, and an electric slider 15. The top of the support plate 3 is fixedly connected to the guide rail 4, and the sliding seat 5 is slidably arranged on the guide rail 4. Two electric push rods 6 are installed on the rear side of the support plate 3. The piston rods of the electric push rods 6 are connected to the sliding seat 5. The top front side of the sliding seat 5 is fixedly connected to the support base 7. The screw 8 is rotatably arranged on the support base 7, and the guide rod 9 is fixedly connected to the support base 7. The bottom of the support base 7... A servo motor 10 is mounted on the right side. A pulley assembly 11 is jointly provided on the output shaft of the servo motor 10 and the right end of the screw 8. The pulley assembly 11 consists of two pulleys and a belt. A mounting base 12 is threaded onto the screw 8 and slides on the guide rod 9. A mounting plate 13 is mounted on the front side of the mounting base 12, and an electric slide rail 14 is provided on the front side of the mounting plate 13. An electric slider 15 is mounted on the electric slide rail 14 and is fixedly connected to the nozzle 20. The assembly also includes a fixing frame 21, a sliding rod 22, a sealing plug 23, and a tension spring 2301. The nozzle 2... The internal fixed connection is a fixed frame 21, and a sliding rod 22 is slidably installed on the fixed frame 21. A sealing plug 23 is fixedly connected to the bottom of the sliding rod 22. A tension spring 2301 is sleeved on the sliding rod 22. The two ends of the tension spring 2301 are connected to the fixed frame 21 and the sealing plug 23 respectively. A fixed buckle 19 is fixedly connected to the right side of the mounting base 12. The delivery pipe 17 passes through the fixed buckle 19 to ensure that the delivery pipe 17 is firmly fixed. A silicone valve 26 is installed inside the spray pipe 2001. It automatically closes in the absence of pressure to form a double seal, which effectively prevents residual mold release agent from dripping from the nozzle 25 due to gravity. The top of the storage box 16 is covered with a sealing cap 27 to prevent the mold release agent in the storage box 16 from being contaminated or volatilized.

[0022] When the device is needed, the pipeline pump 18 is first started to deliver the release agent in the storage tank 16 to the nozzle 20 through the delivery pipe 17. The pressure of the release agent pushes the sliding rod 22 and the sealing plug 23 downward, opening the channel at the bottom of the nozzle 20. At this time, the tension spring 2301 is stretched, and the release agent is atomized and sprayed out through the nozzle 25 after passing through the spray pipe 2001, achieving uniform spraying. During the spraying process, the electric push rod 6 is started to control the piston rod to extend and retract, pushing the sliding seat 5 to move back and forth along the guide rail 4; the output shaft of the servo motor 10 rotates, driving the screw 8 to rotate through the pulley assembly 11, driving the mounting seat 12 to move left and right along the guide rod 9; the electric slide rail 14 operates, driving the sprayer through the electric slider 15. The nozzle 20 moves vertically, and through the coordinated work of three sets of drive mechanisms, the spatial movement flexibility of the nozzle 20 is improved, realizing multi-directional and automated spray coverage of the release agent. After the spraying operation is completed, the pipeline pump 18 stops working, and the pressure inside the nozzle 25 drops rapidly. At this time, the sliding rod 22 moves automatically upward under the action of the tension spring 2301, driving the sealing plug 23 to block the liquid outlet at the bottom of the nozzle 20, blocking the downward flow of the release agent, thereby effectively preventing residual release agent from dripping from the nozzle 25. When the next spraying starts and the pressure inside the nozzle 20 rises, the liquid flow pushes the sealing plug 23 to move downward against the tension of the tension spring 2301, while opening the silicone valve 26, opening the channel, and restoring the spraying function.

[0023] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A drip-proof device for a servo sprayer, comprising a base plate (1), a support column (2), a support plate (3), a movable structure, a storage tank (16), a delivery pipe (17), a pipeline pump (18), a nozzle (20), a spray pipe (2001), an internal thread (24), and a nozzle (25). The support column (2) is fixedly connected to the front side of the base plate (1), and the support plate (3) is fixedly connected to the top of the support column (2). The storage tank (16) is provided on the base plate (1), and the delivery pipe (17) is connected and communicated to the right side of the storage tank (16). The delivery pipe (17) is a flexible hose. A pipeline pump (18) is installed near the storage tank (16) on the delivery pipe (17). The other end of the delivery pipe (17) is connected to and communicates with a nozzle (20). The bottom of the nozzle (20) is connected to and communicates with a spray pipe (2001). The lower part of the spray pipe (2001) is provided with an internal thread (24). The lower part of the spray pipe (2001) is provided with a nozzle (25) in a threaded manner. A movable structure is provided on the support plate (3). The movable structure is used to drive the nozzle (20) to move in multiple directions. The feature is that... It also includes a fixed frame (21), a sliding rod (22), a sealing plug (23) and a tension spring (2301). The fixed frame (21) is fixedly connected inside the nozzle (20). The sliding rod (22) is slidably installed on the fixed frame (21). The sealing plug (23) is fixedly connected to the bottom of the sliding rod (22). The tension spring (2301) is sleeved on the sliding rod (22). The two ends of the tension spring (2301) are connected to the fixed frame (21) and the sealing plug (23) respectively.

2. The anti-drip device for a servo sprayer according to claim 1, characterized in that, The moving structure includes a guide rail (4), a sliding seat (5), an electric push rod (6), a support seat (7), a screw (8), a guide rod (9), a servo motor (10), a pulley assembly (11), a mounting base (12), a mounting plate (13), an electric slide rail (14), and an electric slider (15). The top of the support plate (3) is fixedly connected to the guide rail (4), and the sliding seat (5) is slidably mounted on the guide rail (4). Two electric push rods (6) are mounted on the rear side of the support plate (3). The piston rods of the electric push rods (6) are connected to the sliding seat (5). The front top of the sliding seat (5) is fixedly connected to the support seat (7). A screw (8) is provided on the upper rotating part, and a guide rod (9) is fixedly connected to the support base (7). A servo motor (10) is installed on the bottom right side of the support base (7). The output shaft of the servo motor (10) and the right end of the screw (8) are jointly provided with a pulley assembly (11). A mounting seat (12) is provided on the screw (8) in a threaded manner. The mounting seat (12) slides on the guide rod (9). A mounting plate (13) is installed on the front side of the mounting seat (12). An electric slide rail (14) is provided on the front side of the mounting plate (13). An electric slider (15) is provided on the electric slide rail (14). The electric slider (15) is fixedly connected to the nozzle (20).

3. The anti-drip device for a servo sprayer according to claim 2, characterized in that, The pulley assembly (11) consists of two pulleys and a belt. The output shaft of the servo motor (10) and the right end of the screw (8) are both equipped with pulleys, and the two pulleys are wound together with a belt.

4. The anti-drip device for a servo sprayer according to claim 3, characterized in that, It also includes a fixing buckle (19), the right side of the mounting base (12) is fixedly connected to the fixing buckle (19), and the delivery pipe (17) passes through the fixing buckle (19).

5. The anti-drip device for a servo sprayer according to claim 4, characterized in that, It also includes a silicone valve (26), and the nozzle (2001) is provided with a silicone valve (26).

6. The anti-drip device for a servo sprayer according to claim 5, characterized in that, It also includes a sealing cap (27), and the top of the storage box (16) is covered with a sealing cap (27).