An ultrasonic cleaning machine loading and unloading device

By designing the loading and unloading device for the ultrasonic cleaning machine, a combination of inclined conveyor cylinder and spiral auger is adopted to realize the automated cleaning and unloading of materials, solve the problem of low efficiency of manual loading and unloading, improve production efficiency and save water resources.

CN224443975UActive Publication Date: 2026-07-03NANCHANG HONGDU AUTOMOTIVE FITTING MFG

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANCHANG HONGDU AUTOMOTIVE FITTING MFG
Filing Date
2025-08-01
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning machines rely on manual operation during the loading and unloading process, resulting in a large amount of manual labor and low work efficiency.

Method used

An ultrasonic cleaning machine loading and unloading device was designed, which uses an inclined conveying cylinder and a spiral auger combined with an ultrasonic generator to realize the automated cleaning and unloading of materials, and realizes the recycling of water resources through a filter box and a water pump.

Benefits of technology

It enables rapid and automated loading and unloading of materials, improving work efficiency, and reduces resource waste through water recycling, thereby increasing production efficiency and saving costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224443975U_ABST
    Figure CN224443975U_ABST
Patent Text Reader

Abstract

This utility model discloses an ultrasonic cleaning machine loading and unloading device, which includes a cleaning tank, a conveying cylinder, and an ultrasonic generator. The material to be cleaned is continuously fed into the conveying cylinder through the inlet through the loading cavity at the top of the cleaning tank. During the continuous rotation of the spiral auger inside the conveying cylinder, the material is discharged upward through the opening. Under the action of the filter screen inside the conveying cylinder, the material is cleaned by the ultrasonic generator. This allows for unloading after cleaning, enabling continuous cleaning of the material and avoiding manual loading and unloading into the cleaning machine, thus increasing work efficiency and reducing manual labor. After cleaning, the cleaned water is fed into the filter box through the drain outlet. The liquid is filtered by the filter layer in the filter box and then pumped into the cleaning chamber between the guide plate and the partition plate, thus forming a water recycling system and reducing water waste.
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Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning machine technology, and in particular to an ultrasonic cleaning machine loading and unloading device. Background Technology

[0002] Ultrasonic waves propagate through liquids, causing the liquid and the cleaning tank to vibrate together at the ultrasonic frequency. Each vibration, including the liquid and the tank, has its own natural frequency, which is the frequency of sound waves, hence the buzzing sound we hear. With the continuous development of the cleaning industry, more and more industries and companies are using ultrasonic cleaning machines.

[0003] However, current ultrasonic cleaning machines rely on manual handling during loading and unloading. After one batch is cleaned, it is removed and another batch is put in. This method is inefficient, resulting in a large amount of manual labor and low work efficiency during large-scale production cleaning.

[0004] Therefore, an ultrasonic cleaning machine loading and unloading device is proposed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To overcome the shortcomings of existing technologies, a loading and unloading device for ultrasonic cleaning machines is proposed to solve the problems of high labor intensity and low work efficiency caused by manual loading and unloading of ultrasonic cleaning machines.

[0007] (II) Technical Solution

[0008] This utility model is achieved through the following technical solution: This utility model proposes an ultrasonic cleaner loading and unloading device, including a cleaning tank, and a control panel is installed on the outside of the cleaning tank.

[0009] The cleaning box has an opening at the top, and a guide plate and a partition plate are provided at the top and bottom of the cleaning box. The upper end of the cleaning box forms an insertion cavity through the guide plate, and a cleaning cavity is formed between the guide plate and the partition plate. The lower end of the partition plate has an installation cavity with an opening on one side, and an ultrasonic generator is installed inside the installation cavity.

[0010] The cleaning chamber is inclined with a feed cylinder with an opening on one side. A spiral auger is connected to the feed cylinder through a bearing. A motor is installed at the bottom of the feed cylinder and the output end of the motor is connected to the spiral auger. A filter screen is provided on the outer ring of the feed cylinder inside the cleaning chamber.

[0011] Furthermore, the lower end of the mounting cavity is provided with an opening in the bottom cavity through a partition. A filter box is installed inside the bottom cavity, and a filter layer is provided inside the filter box. An openable sealed door is provided on the outside of the filter box. A water pump is installed on the other side of the bottom cavity, and the water pump suction end penetrates through the bottom end of the filter box. The water pump outlet end penetrates through the cleaning cavity through a water pipe.

[0012] Furthermore, both the guide plate and the partition plate are inclined to one side. The bottom of the inclined guide plate is provided with a feed inlet that penetrates the bottom of the feed cylinder, and the bottom of the inclined partition plate is provided with a drain outlet that penetrates one side of the filter box.

[0013] Furthermore, the spiral blades on the outer side of the auger are configured as perforations.

[0014] Furthermore, the height of the top of the conveying cylinder after tilting does not exceed the top position of the cleaning tank.

[0015] Furthermore, solenoid valves are installed inside both the water pipe and the drain outlet.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model has the following advantages:

[0018] 1. In this utility model, by setting an inclined conveying cylinder and installing a filter screen inside the conveying cylinder at the location of the cleaning tank, water can be immersed into the conveying cylinder. The ultrasonic generator works to clean the material entering the cylinder, and the material is discharged upwards during the cleaning process under the action of the auger driven by the motor. This achieves rapid cleaning and unloading of the material. The material is fed into the conveying cylinder through the inlet at the bottom of the chamber, thus realizing the loading and unloading of the ultrasonic cleaner. This avoids manual loading and unloading in batches, reducing labor and enabling continuous cleaning work during large-scale cleaning, resulting in higher work efficiency.

[0019] 2. In this utility model, a filter box is set at the bottom, and a drain outlet is set at the bottom of the partition plate to penetrate one side of the filter box. A filter layer is set inside the filter box, so that the water after cleaning is filtered in the filter layer inside the filter box. Then, under the action of the water pump and water pipe, it is fed into the cleaning chamber for reuse. This realizes the recycling of water resources, avoids waste of resources, and achieves the effect of saving resources. Attached Figure Description

[0020] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the present invention from the front.

[0023] Figure 3 This is a schematic diagram of the internal structure of the side of this utility model;

[0024] Figure 4 This is a top view of the insertion cavity of this utility model;

[0025] In the diagram: Cleaning tank-1, Inlet chamber-2, Control panel-3, Feeding cylinder-4, Spiral auger-5, Mounting chamber-6, Bottom chamber-7, Filter box-8, Sealing door-9, Water pump-10, Water pipe-11, Guide plate-12, Feed inlet-13, Motor-14, Filter screen-15, Divider plate-16, Ultrasonic generator-17, Drain outlet-18, Solenoid valve-19, Filter layer-110. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining this utility model and are not intended to limit this utility model.

[0027] Please see Figures 1-4This utility model provides an ultrasonic cleaning machine loading and unloading device, including a cleaning tank 1 for handling materials. A control panel 3 is installed on the outside of the cleaning tank 1 for easy operation by the operator. The upper opening of the cleaning tank 1 facilitates the pouring of materials into the cleaning tank 1 for cleaning. The upper end of the cleaning tank 1 forms an insertion cavity 2 through a guide plate 12 for storing materials. The upper end of the cleaning tank 1 is provided with a guide plate 12 and a partition plate 16, forming a cleaning cavity between the guide plate 12 and the partition plate 16, so that the materials can be cleaned inside the cleaning cavity and the materials can be cleaned by the guide plate. The guide plate 12 guides the material feeding. The lower end of the partition plate 16 has a mounting cavity 6 with an opening on one side, facilitating the subsequent disassembly, replacement, and maintenance of the ultrasonic generator 17. The ultrasonic generator 17 is installed inside the mounting cavity 6, and a transducer is connected externally to the ultrasonic generator 17 for processing, thereby achieving ultrasonic cleaning of the material. Both the guide plate 12 and the partition plate 16 are inclined to one side. The inclined design of the guide plate 12 facilitates material flow downwards and prevents material accumulation, while the inclined design of the partition plate 16 facilitates drainage. The bottom of the inclined guide plate 12 has a through-feed inlet 13. The bottom of the conveying cylinder 4 allows material to enter and be cleaned. Material can also be fed into the ultrasonic cleaner via an external conveying mechanism, eliminating the need for manual material placement. The partition plate 16 has a sloping bottom with a drain outlet 18 penetrating one side of the filter box 8, facilitating rapid filtration of the cleaned water. The cleaning chamber contains a sloping conveying cylinder 4 with an opening on one side and an opening at the top for material discharge. Water levels inside the conveying cylinder 4 do not exceed the opening. The conveying cylinder 4 is connected internally by bearings. A spiral auger 5 is connected to the bottom of the feeding cylinder 4, and a motor 14 is installed thereon. The output end of the motor 14 is connected to the spiral auger 5. This allows the spiral auger 5 to push the internal material upward and discharge it when the motor 14 drives the spiral auger 5 to rotate, thus realizing the material unloading work and avoiding manual handling of the material, which makes the work more efficient. The outer ring of the feeding cylinder 4 is equipped with a filter screen 15 inside the cleaning chamber, which makes it easy to immerse water into the feeding cylinder 4 to clean the material inside. The spiral blades on the outside of the spiral auger 5 are designed with perforations, so that the water can be more effective in cleaning when it is immersed.

[0028] Preferably, the lower end of the mounting cavity 6 is provided with an opening in the bottom cavity 7 through a partition. A filter box 8 is installed inside the bottom cavity 7. The filter box 8 is provided with a filter layer 110, and multiple filter layers 110 can be set to improve the filtration effect. The filter box 8 is provided with an openable sealing door 9 on the outside, which makes it easy to disassemble, replace and clean the filter layer 110 for subsequent filtration. After water is introduced into the filter box 8 through the drain outlet 18, the water is filtered by the filter layer 110. A water pump 10 is installed on the other side of the bottom cavity 7. The water suction end of the water pump 10 passes through the bottom end of the filter box 8, and the water outlet end of the water pump 10 passes through the cleaning cavity through the water pipe 11. The water pump 10 re-introduces the filtered water into the cleaning cavity to clean the materials, thereby realizing the recycling of water resources and achieving the purpose of saving resources.

[0029] Preferably, the top height of the conveying cylinder 4 after tilting does not exceed the top position of the cleaning tank 1 to prevent water from running out of the opening. Solenoid valves 19 are installed inside the water pipe 11 and the drain outlet 18. The solenoid valve 19 in the drain outlet 18 is convenient to prevent water from flowing downward during cleaning, while the solenoid valve 19 in the water pipe 11 can prevent water from flowing downward from the water pipe 11.

[0030] Working principle: In use, first connect the control panel 3, water pump 10, motor 14, ultrasonic generator 17 and solenoid valve 19 to an external power source. Then, the external transport mechanism feeds the material into the cavity 2, and under the action of the guide plate 12, the material is fed into the conveying cylinder 4 through the feed inlet 13. At the same time, the ultrasonic generator 17 cleans the upper part, and the motor 14 drives the spiral auger 5 to rotate, so that the material inside the conveying cylinder 4 moves upward and is discharged through the opening during cleaning. This allows for cleaning and feeding at the same time, making the work more efficient. Under the action of the drain outlet 18, the cleaned water can be fed into the filter box 8, filtered by the filter layer 110, and then pumped back into the cleaning chamber through the water pipe 11 by the water pump 10, and the cleaning work is repeated in a cycle to complete the work.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic cleaning machine loading and unloading device, comprising a cleaning tank (1), wherein a control panel (3) is installed on the outside of the cleaning tank (1), characterized in that: The cleaning box (1) has an opening at the top. The upper part of the cleaning box (1) is provided with a guide plate (12) and a partition plate (16). The upper part of the cleaning box (1) forms an insertion cavity (2) through the guide plate (12), and a cleaning cavity is formed between the guide plate (12) and the partition plate (16). The lower part of the partition plate (16) is provided with an installation cavity (6) with an opening on one side, and an ultrasonic generator (17) is installed inside the installation cavity (6). The cleaning chamber is inclined with a feeding cylinder (4) with an opening on one side. The feeding cylinder (4) is connected to a spiral auger (5) through a bearing. A motor (14) is installed at the bottom of the feeding cylinder (4), and the output end of the motor (14) is connected to the spiral auger (5). The feeding cylinder (4) is located inside the cleaning chamber with a filter screen (15) on its outer ring.

2. The ultrasonic cleaning machine loading and unloading device according to claim 1, characterized in that: The mounting cavity (6) has an opening at the bottom cavity (7) through a partition. A filter box (8) is installed inside the bottom cavity (7). A filter layer (110) is provided inside the filter box (8). An openable sealing door (9) is provided on the outside of the filter box (8). A water pump (10) is installed on the other side inside the bottom cavity (7). The water pump (10) has its suction end penetrating through the bottom end of the filter box (8). The water pump (10) has its outlet end penetrating through the cleaning cavity through a water pipe (11).

3. The feeding and discharging device of an ultrasonic cleaning machine according to claim 1, characterized in that: Both the guide plate (12) and the partition plate (16) are inclined to one side. The bottom of the guide plate (12) is provided with a feed inlet (13) that passes through the bottom of the feed cylinder (4). The bottom of the partition plate (16) is provided with a drain outlet (18) that passes through one side of the filter box (8).

4. The loading and unloading device of the ultrasonic cleaning machine according to claim 1, characterized in that: The spiral blades on the outer side of the spiral auger (5) are configured as perforations.

5. The loading and unloading device of an ultrasonic cleaning machine according to claim 1, characterized in that: The top height of the feed cylinder (4) after tilting does not exceed the top position of the cleaning tank (1).

6. The loading and unloading device of an ultrasonic cleaning machine according to claim 2, characterized in that: Solenoid valves (19) are installed inside both the water pipe (11) and the drain outlet (18).