A double-end resistance welding apparatus
By designing a double-headed resistance welding device, the automatic riveting and welding of cable strips and connectors is realized, solving the problems of low welding efficiency and high labor costs in FFC welding, thereby improving welding efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QIZHUO (SHANGHAI) AUTOMATION TECH CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-03
AI Technical Summary
Existing technologies for FFC welding suffer from low efficiency and high labor costs, failing to meet market demands.
Design a dual-head resistance welding device, including a bracket, a welding mechanism, a cold riveting mechanism, and a connector installation mechanism, to realize automatic riveting and welding of both ends of cable strips to connectors, and improve efficiency by adopting a lateral moving welding mechanism.
It improved welding efficiency, reduced labor costs, and met market demand.
Smart Images

Figure CN224444834U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding equipment technology, and in particular to a double-head resistance welding device. Background Technology
[0002] Currently, FFC welding is widely available on the market. Traditionally, manual welding and single-head welding are mainly used, which have problems such as low efficiency, high labor costs, and time and labor costs, and cannot meet market demand. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a double-head resistance welding device.
[0004] The technical solution adopted by this utility model is as follows:
[0005] A double-head resistance welding device includes a support frame, and a welding mechanism, a cold riveting mechanism, and a connector mounting mechanism mounted on the support frame.
[0006] The connector mounting mechanism is used to install two connectors;
[0007] The cold riveting mechanism is installed above the connector mounting mechanism and is used to rivet and fix the two ends of the cable strip to the two connectors.
[0008] The welding mechanism is installed above the connector mounting mechanism and can move laterally. The welding mechanism is used to weld and fix the two ends of the cable strip to the two connectors.
[0009] Preferably, the connector mounting mechanism includes a mounting plate having mounting positions for mounting two of the connectors.
[0010] Preferably, the mounting plate has a pressure plate mechanism, which is configured corresponding to the mounting station, and is used to press the two ends of the cable strip.
[0011] Preferably, the pressure plate mechanism includes a pressure strip and a support platform with a pressure groove;
[0012] The groove is used to accommodate the cable strip, and the strip is used to press the cable strip tightly into the groove.
[0013] Preferably, the mounting plate is rotatably mounted with a flip block, the pressure strip is fixed on the flip block, and the mounting plate is mounted with a magnetic suction column. When the cable strip is pressed into the pressure groove, the end of the flip block is magnetically attracted and fixed to the magnetic suction column.
[0014] Preferably, the connector mounting mechanism is mounted on the bracket via a sliding plate, and the sliding plate is connected to an actuator, which controls the longitudinal movement of the sliding plate and the connector mounting mechanism.
[0015] Preferably, the mounting plate is detachably mounted on the sliding plate.
[0016] Preferably, the device further includes a material tray and a material box mounted on the bracket, the material tray being used to store connectors and the material box being used to store cable ties.
[0017] Preferably, it further includes a detection mechanism mounted on the bracket, the detection mechanism being mounted above the connector mounting mechanism.
[0018] Preferably, the cold riveting mechanism, the connector mounting mechanism, and the detection mechanism are all configured in two sets.
[0019] In summary, this utility model automatically rivets and fixes both ends of the cable strip to the two connectors through a cold riveting mechanism, and welds and fixes both ends of the cable strip to the two connectors by lateral movement of the welding mechanism. It has high welding efficiency and low labor costs, and can meet market demand. Attached Figure Description
[0020] The accompanying drawings illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the principles of the present invention. These drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this specification.
[0021] Figure 1 This is a schematic diagram of the actual structure of this utility model;
[0022] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0023] Figure 3 This is a schematic diagram of the support platform structure in this utility model;
[0024] Figure 4 yes Figure 1 A schematic diagram of the structure after removing the detection mechanism;
[0025] Figure 5 yes Figure 1 A schematic diagram of the structure after removing the detection mechanism and the cold riveting mechanism;
[0026] Figure 6 This is a structural schematic diagram of the present invention from a rear view.
[0027] Figure 7 This is a schematic diagram of the connection head and cable strap in this utility model.
[0028] Figure 8 This is a schematic diagram of the connector mounting mechanism in this utility model.
[0029] Marked in the image:
[0030] 1 is the bracket, 2 is the welding mechanism, 3 is the cold riveting mechanism, 4 is the mounting plate, 5 is the installation station, 6 is the pressure strip, 7 is the pressure groove, 8 is the support platform, 9 is the flipping block, 10 is the magnetic column, 11 is the sliding plate, 12 is the actuator, 13 is the longitudinal track, 14 is the material tray, 15 is the material box, 16 is the detection mechanism, 17 is the connector, 18 is the cable strap, 19 is the welding cooling mechanism, 20 is the material rack, and 21 is the horizontal hanging column. Detailed Implementation
[0031] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be noted that, for ease of description, only the parts relevant to the present invention are shown in the accompanying drawings.
[0032] It should be noted that, where there is no conflict, the embodiments and features described in these embodiments can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0033] like Figures 1 to 8 As shown, a double-head resistance welding device includes a support 1, and a welding mechanism 2, a cold riveting mechanism 3, and a connector mounting mechanism mounted on the support 1.
[0034] The connector mounting mechanism is used to mount two connectors 17;
[0035] The cold riveting mechanism 3 is installed above the connector mounting mechanism and is used to rivet and fix the two ends of the cable strip 18 to the two connectors 17.
[0036] The welding mechanism 2 is installed above the connector mounting mechanism and can move laterally. The welding mechanism 2 is used to weld and fix the two ends of the cable strip 18 to the two connectors 17.
[0037] The welding equipment also includes a detection mechanism 16 mounted on the bracket 1, which is installed above the connector mounting mechanism. The detection mechanism is used to check whether the initial fit between the cable strip 18 and the connector 17 is accurate, whether the cold riveting is completed, and whether the welding is completed. The welding equipment also includes a welding cooling mechanism 19 and a material rack 20. The material rack 20 has multiple horizontal hanging posts 21 spaced apart. The welding cooling mechanism 19 is used for welding cooling. After the cable strip 18 is welded to two connectors 17 at both ends, it can be hung on the horizontal hanging posts 21. When the material rack 20 is full, it is easy to transport.
[0038] Furthermore, the connector mounting mechanism includes a mounting plate 4, which has mounting positions 5 for mounting two connectors 17. Specifically, two mounting positions 5 are provided. The connectors 17 are detachably fixed in the mounting positions 5 by means of pins or bolts. The mounting positions 5 are adapted to the connectors 17 to provide a stable and reliable fixing foundation for the connectors 17.
[0039] During operation, the two connectors 17 are first installed at the corresponding installation station 5. Then, the two ends of the same cable strip 18 are matched with the two connectors 17. The cold riveting mechanism 3 is used to cold rivet the two connectors 17 to the ends of the corresponding cable strip 18. Then, the welding mechanism 2 is used to move laterally to weld the ends of the two connectors 17 and the cable strip 18. The operation is efficient and the labor cost is low.
[0040] In one embodiment of this utility model, such as Figures 1 to 3 As shown in Figures 7 and 8, the mounting plate 4 has a pressure plate mechanism, which is correspondingly set with the mounting stations 5. Specifically, two pressure plate mechanisms and two mounting stations 5 are set. The pressure plate mechanism is used to press the two ends of the cable strip 18, that is, one end of the cable strip 18 is pressed into one pressure plate mechanism. The pressure plate mechanism includes a pressure strip 6 and a support platform 8 with a pressure groove 7. The pressure groove 7 is used to accommodate the cable strip 18, and the pressure strip 6 is used to press the cable strip 18 into the pressure groove 7. The pressure plate mechanism can stably and reliably fix the two ends of the cable strip 18 to the connector mounting mechanism, ensuring that the two ends of the cable strip 18 are stably and reliably initially connected with the two connectors 17, thereby ensuring that the subsequent cold riveting and welding operations can be carried out stably and reliably. Through the cooperation of the pressure strip 6 and the support platform 8 with the pressure groove 7, the cable strip 18 can be stably and reliably pressed and fixed, avoiding the situation where the cable strip 18 accidentally comes off during the operation.
[0041] Furthermore, the mounting plate 4 is rotatably mounted with a flip block 9, and the pressure strip 6 is fixed on the flip block 9. The mounting plate 4 is also equipped with a magnetic column 10. When the cable strip 18 is pressed into the pressure groove 7, the end of the flip block 9 is magnetically fixed to the magnetic column 10. When installing the cable strip 18, the flip block 9 is flipped open, and the end of the cable strip 18 is placed into the pressure groove 7. At this time, the end of the cable strip 18 is mated with the corresponding connector 17. Then, the flip block 9 is rotated, and the flip block 9 is magnetically fixed to the magnetic column 10, thereby pressing the cable strip 18 into the pressure groove 7 with the pressure strip 6. This is stable, reliable, and easy to operate.
[0042] In one embodiment of this utility model, such as Figure 1 and 2As shown in Figures 6 and 8, the connector mounting mechanism is mounted on the bracket 1 via a sliding plate 11. The sliding plate 11 is connected to an actuator 12, which controls the longitudinal movement of the sliding plate 11 and the connector mounting mechanism. The sliding plate 11 is connected to the bracket 1 via a longitudinal track 13. The actuator 12 drives the sliding plate 11 and the connector mounting mechanism to move longitudinally, which in turn drives the connector 17 to move longitudinally. This allows the actuator 12 to control the connector 17 and the cable sling 18 to first move longitudinally to the cold riveting mechanism 3 for cold riveting, and then control the connector 17 and the cable sling 18 to move longitudinally to the welding mechanism 2 for welding. After welding is completed and the entire process is finished, the connector 17 is then controlled to move longitudinally out.
[0043] Furthermore, the mounting plate 4 is detachably mounted on the sliding plate 11; specifically, it is bolted. The detachable connection method allows the mounting plate 4 to be replaced, that is, the mounting station 5 of the connector 17 on the mounting plate 4 can be replaced. Since the size and shape of the connector 17 may vary in different processing batches, the replaceability of the mounting station 5 ensures better adaptability of the entire equipment.
[0044] In one embodiment of this utility model, such as Figure 1 , 4 As shown in Figures 5 and 7, the welding equipment also includes a material tray 14 and a material box 15 mounted on the bracket 1. The material box 15 has a certain depth and specifically has 3 material trays 14 and 2 material boxes 15. The material trays 14 are used to store connectors 17, and the material boxes 15 are used to store multiple cable ties 18. During operation, it is convenient to access the connectors 17 and cable ties 18, thus improving work efficiency.
[0045] In one embodiment of this utility model, such as Figure 1 , 4 As shown in Figure 6, the cold riveting mechanism 3, the connector mounting mechanism, and the detection mechanism 16 are all configured in two sets. With two sets, the welding mechanism 2 can move laterally to perform welding operations on the connectors 17 and cable ties 18 on the two sets of connector mounting mechanisms. This allows one welding device to simultaneously operate on two cable ties 18 and four connectors 17, improving work efficiency.
[0046] In the description of this specification, the references to terms such as "one embodiment / mode," "some embodiments / modes," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment / mode or example is included in at least one embodiment / mode or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment / mode or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments / modes or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments / modes or examples described in this specification, as well as the features of different embodiments / modes or examples.
[0047] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0048] Those skilled in the art should understand that the above embodiments are merely for clearly illustrating the present invention and are not intended to limit the scope of the present invention. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of the present invention.
Claims
1. A double-head resistance welding apparatus characterized by comprising: It includes a bracket (1), and a welding mechanism (2), a cold riveting mechanism (3), and a connector mounting mechanism mounted on the bracket (1); The connector mounting mechanism is used to install two connectors (17). The cold riveting mechanism (3) is installed above the connector mounting mechanism and is used to rivet and fix the two ends of the cable strip (18) to the two connectors (17); The welding mechanism (2) is installed above the connector mounting mechanism and can move laterally. The welding mechanism (2) is used to weld and fix the two ends of the cable strip (18) to the two connectors (17).
2. A double-head resistance welding apparatus according to claim 1, wherein The connector mounting mechanism includes a mounting plate (4) having mounting stations (5) for mounting two connectors (17).
3. A double head resistance welding apparatus according to claim 2, wherein The mounting plate (4) has a pressure plate mechanism, which is correspondingly set with the mounting station (5). The pressure plate mechanism is used to press the two ends of the cable strip (18).
4. The double-head resistance welding equipment according to claim 3, characterized in that, The pressure plate mechanism includes a pressure bar (6) and a support platform (8) with a pressure groove (7); The groove (7) is used to accommodate the cable strip (18), and the strip (6) is used to press the cable strip (18) into the groove (7).
5. A double-head resistance welding apparatus according to claim 4, wherein The mounting plate (4) is rotatably mounted with a flip block (9), the pressure strip (6) is fixed on the flip block (9), and the mounting plate (4) is mounted with a magnetic suction column (10). When the cable strip (18) is pressed into the pressure groove (7), the end of the flip block (9) is magnetically attracted and fixed to the magnetic suction column (10).
6. A double-head resistance welding apparatus according to claim 2, wherein The connector mounting mechanism is mounted on the bracket (1) via a sliding plate (11). The sliding plate (11) is connected to an actuator (12), which is used to control the longitudinal movement of the sliding plate (11) and the connector mounting mechanism.
7. A double head resistance welding apparatus according to claim 6, wherein The mounting plate (4) is detachably mounted on the sliding plate (11).
8. A double-head resistance welding apparatus according to claim 1, wherein It also includes a material tray (14) and a material box (15) mounted on the bracket (1), the material tray (14) for storing connectors (17) and the material box (15) for storing cable ties (18).
9. A double-head resistance welding apparatus according to claim 1, wherein It also includes a detection mechanism (16) mounted on the bracket (1), the detection mechanism (16) being mounted above the connector mounting mechanism.
10. A double-head resistance welding device according to claim 9, characterized in that, The cold riveting mechanism (3), the connector installation mechanism, and the detection mechanism (16) are all set in two groups.