An automated ultrasonic welding robot

Abstract

This utility model discloses an automatic ultrasonic welding robot, relating to the field of automotive parts welding and processing. It includes a welding robotic arm structure, with an adjustable ultrasonic welding instrument connected to the top of the robotic arm. The bottom of the robotic arm is movably mounted relative to the ground via a movable mechanism. The movable mechanism includes a movable base, with an electrically driven rotating platform connected to the top of the movable base. The welding robotic arm structure is rotatably connected to the movable base via the electrically driven rotating platform. An electric guide rail is connected to the bottom of the movable base, which is movably mounted to a support platform via the electric guide rail. The support platform is used for fixed connection to the ground. This welding robot allows for maximum freedom of movement to weld parts, thereby saving time and improving efficiency.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts welding and processing, specifically to an automatic ultrasonic welding robot. Background Technology

[0002] Automotive parts refer to the various components that make up a car, playing a crucial role in its performance, safety, and comfort. These include: powertrain, chassis, body and exterior parts, interior and comfort parts, electronic equipment, and safety systems. Almost all of these automotive parts require welding. Currently, welding robots used in the welding process are typically fixed to the ground at their base to ensure stability, but this also limits the robot's "degrees of freedom," impacting welding efficiency and quality. Utility Model Content

[0003] The objective of this utility model is achieved through the following technical solution:

[0004] An automatic ultrasonic welding robot includes a welding robotic arm structure. The top end of the welding robotic arm structure is connected to an adjustable ultrasonic welding instrument, and the bottom end of the welding robotic arm structure is movable relative to the ground through a movable mechanism.

[0005] The movable mechanism includes a movable base, the top of which is connected to an electric rotating platform. The welding robotic arm structure is rotatably connected to the movable base via the electric rotating platform. The bottom of the movable base is connected to an electric guide rail. The movable base is movably connected to a support platform via the electric guide rail. The support platform is used to connect and fix to the ground.

[0006] Preferably, the bottom end of the movable base is also connected to a limiting slide rail, and a sliding limiting block is slidably adapted in the limiting slide rail. The sliding limiting block is used to connect and fix with the top surface of the support base.

[0007] Preferably, the welding robotic arm structure includes a welding connector and a connecting arm;

[0008] The bottom end of the welding connector is rotatably connected to the electric rotary table, and one end of the connecting arm is movably connected to the welding connector via a movable shaft.

[0009] A movable servo motor for driving the movable shaft is installed on the movable shaft, and the movable servo motor is installed on the connecting arm.

[0010] Preferably, the welding robotic arm structure further includes a telescopic arm;

[0011] The end of the connecting arm away from the welding connecting seat is movably connected to one end of the telescopic arm via a movable connecting shaft. A telescopic servo motor for driving the telescopic arm is installed on the movable connecting shaft. The telescopic servo motor is installed and connected to one end of the telescopic arm.

[0012] The telescopic arm is telescopic, and the other end of the telescopic arm is used to connect to the ultrasonic welding instrument.

[0013] Preferably, an electric rotating platform is installed at the end of the telescopic arm away from the connecting arm, which can move with the telescopic arm as it extends and retracts, and the electric rotating platform is rotatably connected to the ultrasonic welding instrument.

[0014] Preferably, a mounting bracket is rotatably connected to the electric rotating platform, the mounting bracket is movable, and the ultrasonic welding instrument is detachably connected to the mounting bracket by bolts.

[0015] The beneficial effects of this utility model are as follows: The purpose of this utility model is to provide an automatic ultrasonic welding robot. This welding robot has undergone a series of design improvements on the original structure. Through this welding robot, it can move freely to the maximum extent and weld the parts that need to be welded, thereby achieving the purpose of saving time and improving efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the connection structure of an automatic ultrasonic welding robot according to the present invention;

[0017] Figure 2 This is an exploded view of the connection structure of an automatic ultrasonic welding robot according to the present invention.

[0018] Figure 3 This is a schematic diagram of the welding robotic arm structure connection of an automatic ultrasonic welding robot according to the present invention;

[0019] Figure 4 This is a schematic diagram of the support platform connection structure of an automatic ultrasonic welding robot according to the present invention.

[0020] In the diagram, 1-ultrasonic welding machine, 2-movable base, 3-electric rotating platform, 4-support platform, 5-welding connector, 6-connecting arm, 7-telescopic arm, 8-electric rotating platform, 9-installation connector, 21-limit slide rail, 61-movable servo motor, 71-telescopic servo motor. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0022] Example 1

[0023] like Figures 1 to 4 As shown, an automated ultrasonic welding robot has undergone a series of design improvements on the original structure, enabling it to move freely to weld components. The improved welding robot includes a welding robotic arm (an existing robotic arm structure), with an adjustable ultrasonic welding instrument 1 connected to its top. The bottom of the welding robotic arm is movable relative to the ground via a movable mechanism. The movable mechanism includes a movable base 2, with an electrically driven rotating platform 3 connected to its top. The welding robotic arm is rotatably connected to the movable base 2 via the electrically driven rotating platform 3. An electric guide rail is connected to the bottom of the movable base 2, which is movablely connected to a support platform 4 via the electric guide rail. The support platform 4 is used for fixed connection to the ground.

[0024] In this embodiment, the ultrasonic welding device 1 is mounted on a welding robotic arm structure, which in turn is mounted on an electric rotary table 3 of a movable mechanism. Furthermore, the movable base 2 is slidably mounted on a support base 4 as needed. Simultaneously, the electric rotary table 3 is movably connected to the movable base 2 via an electric guide rail. By controlling the electric guide rail to maximize the movement of the welding robotic arm structure within the welding workshop (assembly line), and by controlling the movement of the welding robotic arm structure, the ultrasonic welding device 1 is moved to a suitable position. Then, the ultrasonic welding device 1 is controlled to automatically weld the parts to be welded, thereby improving welding efficiency.

[0025] Example 2

[0026] Based on implementation 1, the bottom end of the movable base 2 is also connected to a limiting slide rail 21. A sliding limiting block is slidably fitted into the limiting slide rail 21, and the sliding limiting block is used to connect and fix to the top surface of the support platform 4. By installing a paired "limiting slide rail 21 and sliding limiting block" between the movable base 2 and the support platform 4, when the electric guide rail drives the welding robotic arm structure to move, the paired "limiting slide rail 21 and sliding limiting block" provide stable limiting, ensuring stable movement of the welding robotic arm structure, ensuring the accuracy of its position adjustment, and thus ensuring the quality of the welded parts.

[0027] Furthermore, although the welding robotic arm structure is existing technology, improvements have been made to it. This welding robotic arm structure includes a welding connecting seat 5 and a connecting arm 6. The bottom end of the welding connecting seat 5 is rotatably connected to the electric rotary table 3, and one end of the connecting arm 6 is movably connected to the welding connecting seat 5 via a movable shaft. A movable servo motor 61 is mounted on the movable shaft to drive its movement, and the movable servo motor 61 is mounted on the connecting arm 6. By using existing technology, the welding connecting seat 5 and the electric rotary table 3 can be movably connected, enabling control of the movement of the welding connecting seat 5.

[0028] Meanwhile, the welding robotic arm structure also includes a telescopic arm 7; one end of the connecting arm 7 away from the welding connecting seat 5 is movably connected to one end of the telescopic arm 7 via a movable connecting shaft, and a telescopic servo motor 71 for driving the telescopic arm 7 is installed on the movable connecting shaft. The telescopic servo motor 71 is installed and connected to one end of the telescopic arm 7; the telescopic arm 7 is telescopic, and the other end of the telescopic arm 7 is used to connect to the ultrasonic welding instrument 1.

[0029] The connecting arm 7 and the telescopic arm 7 of the welding robotic arm structure can be "movably" connected using existing technology, enabling control of the "movement" of the telescopic arm 7. Furthermore, the ultrasonic welding instrument 1 is also "movably" connected to one end of the telescopic arm 7, thus enabling control of the welding robotic arm structure's "multi-degree-of-freedom" movement. This facilitates the control of the ultrasonic welding instrument 1 to move to the required position for welding the parts, thereby saving welding time and improving welding efficiency.

[0030] Example 3

[0031] Furthermore, an electrically driven rotating platform 8, which can extend and retract with the telescopic arm 7, is installed and connected to the end of the telescopic arm 7 away from the connecting arm 6. The electrically driven rotating platform 8 is rotatably connected to the ultrasonic welding instrument 1. A mounting bracket 9 is rotatably connected to the electrically driven rotating platform 8. The mounting bracket 9 is movable, and the ultrasonic welding instrument 1 is detachably connected to the mounting bracket 9 by bolts.

[0032] In this embodiment, by controlling the extension and retraction of the telescopic arm 7, the ultrasonic welding instrument 1 can be moved, thereby increasing the welding range of the ultrasonic welding instrument 1. Furthermore, the electric rotating platform 8 is used to control the movement of the mounting connector 9 using existing technology, thereby moving the ultrasonic welding instrument 1 on the mounting connector 9 to achieve further accurate adjustment and control of the welding position. In this embodiment, different ultrasonic welding instruments 1 can also be replaced as needed to meet welding requirements.

Claims

1. An automatic ultrasonic welding robot comprising a welding robot structure, characterized in that, The top of the welding robotic arm structure is connected to an adjustable ultrasonic welding instrument, and the bottom of the welding robotic arm structure is movable relative to the ground through a movable mechanism. The movable mechanism includes a movable base, the top of which is connected to an electric rotating platform. The welding robotic arm structure is rotatably connected to the movable base via the electric rotating platform. The bottom of the movable base is connected to an electric guide rail. The movable base is movably connected to a support platform via the electric guide rail. The support platform is used to connect and fix to the ground.

2. An automatic ultrasonic welding robot according to claim 1, characterized in that The bottom of the movable base is also connected to a limiting slide rail, in which a sliding limiting block is slidably adapted, and the sliding limiting block is used to connect and fix with the top surface of the support base.

3. An automatic ultrasonic welding robot according to claim 2, characterized in that The welding robotic arm structure includes a welding connector and a connecting arm; The bottom end of the welding connector is rotatably connected to the electric rotary table, and one end of the connecting arm is movably connected to the welding connector via a movable shaft. A movable servo motor for driving the movable shaft is installed on the movable shaft, and the movable servo motor is installed on the connecting arm.

4. An automatic ultrasonic welding robot according to claim 3, characterized in that The welding robotic arm structure also includes a telescopic arm; The end of the connecting arm away from the welding connecting seat is movably connected to one end of the telescopic arm via a movable connecting shaft. A telescopic servo motor for driving the telescopic arm is installed on the movable connecting shaft. The telescopic servo motor is installed and connected to one end of the telescopic arm. The telescopic arm is telescopic, and the other end of the telescopic arm is used to connect to the ultrasonic welding instrument.

5. An automatic ultrasonic welding robot according to claim 4, characterized in that The telescopic arm is connected to an electric rotating platform at the end away from the connecting arm, which can move with the telescopic arm. The electric rotating platform is rotatably connected to the ultrasonic welding instrument.

6. An automatic ultrasonic welding robot according to claim 5, characterized in that The electric rotary table is rotatably connected to a mounting bracket, which is movable, and the ultrasonic welding instrument is detachably connected to the mounting bracket by bolts.

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