Pipe tower main auxiliary pipe tailor welding tool with safety protection structure

By incorporating support plates, baffles, and light-transmitting plates into the welding fixture, the problem of light damage during welding is solved, achieving safety protection and precise positioning, and improving welding efficiency and safety.

CN224445129UActive Publication Date: 2026-07-03NANJING DAJI STEEL TOWER MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING DAJI STEEL TOWER MFG CO LTD
Filing Date
2025-07-18
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The intense arc light generated by traditional welding fixtures during the welding process may injure the operator's eyes and skin, and cause welding position deviations, affecting the efficiency and safety of welding operations.

Method used

A welding fixture with a safety protection structure was designed, including a support plate, a baffle plate, and an isolation plate. The welding process can be observed through the light-transmitting plate. The baffle plate, support plate, and isolation plate block welding sparks and prevent light damage. At the same time, the pipe is fixed by the adjustment component and the rotation component to ensure accurate positioning.

Benefits of technology

It effectively prevents welding light from damaging the operator's eyes, improves welding accuracy and efficiency, and ensures operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of pipe tower main auxiliary pipe tailor-welding tool with safety protection structure, comprising: tailor-welding tool and protection mechanism, wherein, protection mechanism includes support plate, baffle and isolation plate, wherein, support plate is set on tailor-welding tool, baffle is pivotally connected with support plate, installation slot is opened in baffle, isolation plate is pivotally connected with baffle, and connecting hole is respectively opened in isolation plate.The utility model example of a kind of pipe tower main auxiliary pipe tailor-welding tool with safety protection structure, when using tailor-welding tool to tailor-welding pipe tower main auxiliary pipe, the spark generated when welding is blocked by baffle and support plate and isolation plate, then the welding condition of welding position is observed through light-transmitting plate at the same time, and the light generated by welding will not harm the eyes of relevant operator.
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Description

Technical Field

[0001] This utility model relates to the technical field of power transmission towers, and in particular to a welding fixture for main and auxiliary pipes of a power transmission tower with a safety protection structure. Background Technology

[0002] Power transmission towers, also known as electrical towers, are trapezoidal or triangular tower-shaped structures with steel frames. They are typically built near power plants and substations in the field and are crucial facilities for the power sector. The welding of the main and auxiliary pipes of these towers often requires specialized welding equipment.

[0003] Currently, when using traditional welding fixtures to weld main and auxiliary pipes, operators may encounter problems with excessively intense arc light during the welding process. This can not only injure the operator's eyes and skin, but also cause deviations in the welding position, thereby reducing the efficiency of the welding operation and posing a threat to the safety of the workers. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to propose a welding fixture for main and auxiliary pipes of a pipe tower with a safety protection structure. When welding the main and auxiliary pipes of the pipe tower using the welding fixture, the sparks generated during welding are blocked by the baffle, support plate and isolation plate. Then, while observing the welding situation at the welding part through the light-transmitting plate, the bright light generated by welding will not harm the eyes of the relevant operators.

[0006] To achieve the above objectives, the first aspect of this utility model proposes a welding fixture for main and auxiliary pipes of a pipe tower with a safety protection structure, comprising: a welding fixture and a protective mechanism, wherein the protective mechanism includes a support plate, a baffle plate and an isolation plate, wherein the support plate is disposed on the welding fixture, the baffle plate is pivotally connected to the support plate and has an installation groove, the isolation plate is pivotally connected to the baffle plate and has connection holes respectively.

[0007] In addition, the welding fixture for main and auxiliary pipes of a pipe tower with a safety protection structure proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, a light-transmitting plate is installed inside the mounting slot.

[0009] Specifically, the welding fixture is equipped with an adjustment component, which includes a slider, a mounting frame, a slide rail, a slide base, and a fixed frame. The welding fixture is provided with slide grooves, the sliders are respectively set in the corresponding slide grooves, the mounting frames are set on the sliders, the slide rails are respectively set in the mounting frames, the slide bases are respectively set on the slide rails, and the fixed frame is set on the outer wall of the slide base.

[0010] Specifically, the mounting frame is equipped with a cylinder, and the cylinder is symmetrically arranged about the central axis of the short side of the mounting frame.

[0011] Specifically, the outer wall of the fixed frame is provided with a connecting seat, and the outer wall of the connecting seat is connected to the output shaft of the cylinder.

[0012] Specifically, the welding fixture includes a base, a bracket, and a connecting frame, wherein the bracket is set on the base and the connecting frame is set on the bracket.

[0013] Specifically, the slider is provided with a rotating component, which includes a connecting block. The connecting block is disposed on the slider, and the outer wall of the mounting frame is provided with a rotating groove.

[0014] Specifically, a sliding component is provided on the fixed frame, wherein the sliding component includes a mounting shell and a pulley, wherein the mounting shell is respectively disposed on the fixed frame, and the pulley is respectively disposed in the corresponding mounting shell.

[0015] Compared with the prior art, the present invention has the following advantages: when using welding fixtures to weld the main and auxiliary pipes of the pipe tower, the sparks generated during welding are blocked by the baffle, support plate and isolation plate, and the welding condition is observed through the light-transmitting plate, while the bright light generated by welding will not harm the eyes of the relevant operators.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0018] Figure 1 This is a schematic diagram of a welding fixture structure for main and auxiliary pipes of a pipe tower with a safety protection structure according to an embodiment of the present invention.

[0019] Figure 2 This is a schematic diagram of a protective mechanism for welding main and auxiliary pipes of a pipe tower with a safety protection structure, according to an embodiment of the present invention.

[0020] Figure 3 This is a schematic diagram of a pipe tower main and auxiliary pipe welding fixture adjustment assembly with a safety protection structure according to an embodiment of the present invention;

[0021] Figure 4 This is a schematic diagram of a rotating assembly of a pipe tower main and auxiliary pipe welding fixture with a safety protection structure according to an embodiment of the present invention.

[0022] Figure 5 This invention relates to a welding fixture for main and auxiliary pipes of a pipe tower with a safety protection structure, according to one embodiment of the present invention. Figure 3 Enlarged structural diagram at point A in the middle.

[0023] Reference numerals: 1. Welding fixture; 11. Base; 12. Bracket; 13. Connecting frame; 2. Protective mechanism; 21. Support plate; 22. Baffle; 23. Mounting groove; 24. Light-transmitting plate; 25. Isolation plate; 26. Connecting hole; 27. Adjusting component; 271. Slide groove; 272. Slider; 273. Mounting frame; 274. Slide rail; 275. Slide seat; 276. Fixing frame; 277. Cylinder; 278. Connecting seat; 28. Rotating component; 281. Connecting block; 282. Rotating groove; 29. ​​Sliding component; 291. Mounting shell; 292. Pulley. Detailed Implementation

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0025] The following description, with reference to the accompanying drawings, describes a welding fixture for main and auxiliary pipes of a pipe tower with a safety protection structure, according to an embodiment of the present invention.

[0026] like Figures 1-5 As shown in the figure, a pipe tower main and auxiliary pipe welding fixture with a safety protection structure according to an embodiment of the present invention includes: welding fixture 1 and protection mechanism 2.

[0027] The protective mechanism 2 includes a support plate 21, a baffle 22, and an isolation plate 25.

[0028] Among them, the support plate 21 is set on the welding fixture 1, the baffle 22 is pivotally connected to the support plate 21, the baffle 22 is provided with an installation groove 23, the isolation plate 25 is pivotally connected to the baffle 22, and the isolation plate 25 is provided with a connection hole 26.

[0029] The interior of the mounting slot 23 is equipped with a light-transmitting plate 24.

[0030] The welding fixture 1 is equipped with an adjustment component 27.

[0031] The adjustment component 27 includes a slider 272, a mounting frame 273, a slide rail 274, a slide block 275, and a fixing frame 276.

[0032] Among them, the welding fixture 1 is provided with a sliding groove 271, the slider 272 is respectively set in the corresponding sliding groove 271, the mounting frame 273 is set on the slider 272, the slide rail 274 is respectively set in the mounting frame 273, the slide seat 275 is respectively set on the slide rail 274, and the fixing frame 276 is set on the outer wall of the slide seat 275.

[0033] The mounting frame 273 is equipped with a cylinder 277, which is symmetrically arranged about the short side centerline of the mounting frame 273.

[0034] The outer wall of the fixed frame 276 is provided with a connecting seat 278, and the outer wall of the connecting seat 278 is connected to the output shaft of the cylinder 277.

[0035] Specifically, when using welding fixture 1 to weld the main and auxiliary pipes of the pipe tower, the cylinder 277 pulls the fixing frame 276 up and down to both sides, and then the pipes are placed in the supports 12 on both sides of the base 11. The cylinder 277 pushes the fixing frame 276 to fix the pipes. Then, the baffle 22 and the isolation plate 25 are flipped up. At this time, the position of the main and auxiliary pipes of the pipe tower in the welding fixture 1 is determined by observing the light-transmitting plate 24 in the mounting groove 23. Then, the welding equipment is placed in the welding fixture 1 through the connection hole 26 to determine the position of the main and auxiliary pipes of the pipe tower. Then, welding begins. During the welding process, the baffle 22, the support plate 21 and the isolation plate 25 block the sparks generated during welding, thereby achieving the protective effect.

[0036] In one embodiment of this application, such as Figure 1 As shown, the welding fixture 1 includes a base 11, a bracket 12, and a connecting frame 13.

[0037] The brackets 12 are respectively set on the base 11, and the connecting frames 13 are respectively set on the brackets 12.

[0038] Specifically, when using welding fixture 1 to weld the main and auxiliary pipes of the tower, the main and auxiliary pipes of the tower can be placed in the connecting frame 13 to start welding.

[0039] In one embodiment of this application, such as Figures 3 to 5 As shown, a rotating component 28 is provided on the slider 272.

[0040] The rotating component 28 includes a connecting block 281.

[0041] The connecting block 281 is mounted on the slider 272, and the outer wall of the mounting frame 273 is provided with a rotating groove 282.

[0042] A sliding component 29 is provided on the fixed frame 276.

[0043] The sliding assembly 29 includes a mounting housing 291 and a pulley 292.

[0044] The mounting shells 291 are respectively set on the fixed frame 276, and the pulleys 292 are respectively set in the corresponding mounting shells 291.

[0045] It is understood that the function of the rotating groove 282 described in this embodiment is to control the deflection angle of the fixed frame 276 through the slider 272 inside the rotating groove 282.

[0046] Working principle: When using welding fixture 1 to weld the main and auxiliary pipes of the pipe tower, the cylinder 277 pulls the fixing frame 276 up and down to both sides, and then the pipes are placed in the supports 12 on both sides of the base 11. The cylinder 277 pushes the fixing frame 276 to fix the pipes. Then the baffle 22 and the partition plate 25 are flipped up. At this time, the position of the main and auxiliary pipes of the pipe tower in the welding fixture 1 is determined by observing the light-transmitting plate 24 in the mounting groove 23. Then the welding equipment is placed in the welding fixture 1 through the connection hole 26 to determine the position of the main and auxiliary pipes of the pipe tower, and then welding begins. During the welding process, the baffle 22, the support plate 21 and the partition plate 25 block the sparks generated during welding, thereby achieving the protective effect.

[0047] In summary, when using welding fixture 1 to weld the main and auxiliary pipes of the pipe tower, the sparks generated during welding are blocked by the baffle 22, support plate 21 and isolation plate, and the welding condition is observed through the light-transmitting plate 24. At the same time, the bright light generated by welding will not harm the eyes of the relevant operators.

[0048] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "" means at least, for example, three, unless otherwise explicitly specified.

[0049] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any embodiment or example. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0050] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A pipe tower main auxiliary pipe tailor welding tool with a safety protection structure, characterized in that, include: Welding fixture (1) and protective mechanism (2), wherein, The protective mechanism (2) includes a support plate (21), a baffle (22), and an isolation plate (25), wherein, The support plate (21) is mounted on the welding fixture (1); The baffle (22) is pivotally connected to the support plate (21); The baffle (22) is provided with an installation groove (23); The isolation plate (25) is pivotally connected to the baffle (22); Connection holes (26) are respectively provided on the isolation plate (25).

2. The pipe tower main and auxiliary pipe tailor-welding tooling with a safety protection structure according to claim 1, characterized in that, The interior of the mounting slot (23) is provided with a light-transmitting plate (24).

3. The pipe tower main and auxiliary pipe tailor-welding tooling with a safety protection structure according to claim 2, characterized in that, The welding fixture (1) is equipped with an adjustment component (27), wherein, The adjustment assembly (27) includes a slider (272), a mounting frame (273), a slide rail (274), a slide block (275), and a fixing frame (276), wherein, The welding fixture (1) is provided with sliding grooves (271); The sliders (272) are respectively disposed in the corresponding grooves (271); The mounting frame (273) is disposed on the slider (272); The slide rails (274) are respectively disposed within the mounting frame (273); The slide blocks (275) are respectively disposed on the slide rails (274); The fixing frame (276) is disposed on the outer wall of the slide (275).

4. The pipe tower main and auxiliary pipe tailor-welding tooling with a safety protection structure according to claim 3, characterized in that, The mounting frame (273) is equipped with a cylinder (277), and the cylinder (277) is symmetrically arranged about the short side centerline of the mounting frame (273).

5. The pipe tower main and auxiliary pipe tailor-welding tooling with a safety protection structure according to claim 4, characterized in that, The outer wall of the fixed frame (276) is provided with a connecting seat (278), and the outer wall of the connecting seat (278) is connected to the output shaft of the cylinder (277).

6. The pipe tower main and auxiliary pipe tailor-welding tooling with a safety protection structure according to claim 1, characterized in that, The welding fixture (1) includes a base (11), a bracket (12), and a connecting frame (13), wherein, The brackets (12) are respectively disposed on the base (11); The connecting frames (13) are respectively disposed on the bracket (12).

7. The pipe tower main and auxiliary pipe tailor-welding tooling with a safety protection structure according to claim 3, characterized in that, The slider (272) is provided with a rotating component (28), wherein, The rotating assembly (28) includes a connecting block (281), wherein, The connecting block (281) is disposed on the slider (272); The outer wall of the mounting frame (273) is provided with a rotating groove (282).

8. The pipe tower main and auxiliary pipe tailor-welding tooling with a safety protection structure according to claim 3, characterized in that, A sliding component (29) is provided on the fixed frame (276), wherein, The sliding assembly (29) includes a mounting housing (291) and a pulley (292), wherein, The mounting shells (291) are respectively disposed on the fixing frame (276); The pulleys (292) are respectively disposed in the corresponding mounting housings (291).