Air-permeable window component integrated processing jig

By designing an integrated machining fixture for ventilation window components, the problems of complicated fixture design and replacement were solved, achieving stable machining and cost reduction of ventilation window components.

CN224445274UActive Publication Date: 2026-07-03ZHUHAI MEIYI VENTILATION WINDOW CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHUHAI MEIYI VENTILATION WINDOW CO LTD
Filing Date
2025-06-30
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The current process of manufacturing ventilation window components requires different machining fixtures to be designed for different components, which results in high costs and troublesome fixture replacement.

Method used

Design an integrated machining fixture for ventilation window components, including a five-axis base, a base platform connector, a clamping platform, an upper pressure plate, and detachable pads and corner blocks. Stable clamping of various irregularly shaped workpieces can be achieved by adapting the grooves, pads, and corner blocks.

Benefits of technology

This reduces fixture costs, improves fixture adaptability and ease of assembly and disassembly, and ensures stable processing of ventilation window components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ventilation window part integrated processing fixture relates to mechanical processing field. This ventilation window part integrated processing fixture, including five axle pedestals, is fixedly installed with base platform connecting piece on five axle pedestals, is slidably arranged with clamping platform on base platform connecting piece, and the top of clamping platform is movably provided with upper pressing plate. This ventilation window part integrated processing fixture, when carrying out vertical roof beam, T column, L shape spare, Z shape spare and special-shaped part clamping, places the shim in the adaptive recess, and directly clamps this kind of workpiece, when carrying out crossbeam clamping, places the one side of crossbeam in the adaptive recess, and clamps crossbeam, when carrying out angle column clamping, forms the combination spare of the regularity of upper and lower surfaces with angle column pad and angle column splicing, clamps the workpiece after combination through clamping platform and upper pressing plate, ensures the clamping stability, is suitable for the multiple component processing of ventilation window, reduces the fixture cost, promotes the adaptability, and convenient to dismount simultaneously.
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Description

Technical Field

[0001] This utility model relates to the field of machining technology, specifically to an integrated machining fixture for ventilation window components. Background Technology

[0002] When processing ventilation windows, a five-axis lathe is required to perform drilling and turning operations on various components of the ventilation window. There are many components in the ventilation window, including crossbeams, vertical beams, T-posts, various corner posts, L-shaped parts and Z-shaped parts. These components need to be clamped during processing.

[0003] Traditional design schemes require different machining fixtures for different components to effectively fix the workpiece during five-axis machining. However, this makes designing multiple fixtures costly and changing fixtures troublesome in actual machining. Therefore, an integrated machining fixture for ventilation window components is provided. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated machining fixture for ventilation window components. This solves the problem that existing ventilation window component machining requires the design of different machining fixtures for different components to effectively fix the workpiece during five-axis machining. However, this results in high costs for designing multiple fixtures and cumbersome fixture replacement during actual machining.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated processing fixture for ventilation window components, comprising a five-axis base, a base platform connector fixedly mounted on the five-axis base, a clamping platform slidably mounted on the base platform connector, an upper pressure plate movably mounted on the top of the clamping platform, an adaptation groove provided on the top of the clamping platform, a removable pad placed in the adaptation groove, and a removable corner block placed between the clamping platform and the upper pressure plate. Through the adaptation groove, the pad, and the corner block, various irregularly shaped workpieces can be clamped between the upper pressure plate and the clamping platform.

[0006] Preferably, the top of the five-axis base is integrally formed with a connecting part, and the bottom of the base platform connector is provided with a connecting groove, and the connecting part is fixedly installed in the connecting groove.

[0007] Preferably, the top of the base platform connector is integrally formed with a transverse sliding seat, and the clamping platform is slidably disposed on the transverse sliding seat.

[0008] Preferably, the bottom of the clamping platform is provided with an anti-detachment groove, and the transverse sliding seat is disposed in the anti-detachment groove.

[0009] Preferably, a lifting drive component is installed on one side of the five-axis base, and the upper pressure plate is installed on the top of the lifting drive component.

[0010] Preferably, a horizontal rail is fixedly installed at the top of the lifting drive component, and a connecting slot is provided at the top of the upper pressure plate, in which the horizontal rail is movably inserted.

[0011] Preferably, the corner post pad has two flat ends and a stepped mating groove on one side, so that the corner post pad can be clamped and fixed between the clamping platform and the upper pressure plate by mating with the corner post through the stepped mating groove.

[0012] This utility model discloses an integrated processing fixture for ventilation window components, which has the following beneficial effects: When clamping vertical beams, T-columns, L-shaped parts, Z-shaped parts, and irregular-shaped parts, the pad is placed in the matching groove to directly clamp these workpieces; when clamping horizontal beams, the pad is removed, and one side of the horizontal beam is placed in the matching groove to clamp the horizontal beam; when clamping corner columns, the pad is placed in the matching groove, and the corner column pad is clamped on the side of the corner column, so that the corner column pad and the corner column form a well-proportioned assembly. At this time, the clamping platform and the upper pressure plate clamp the assembled workpiece, thereby ensuring clamping stability. It is suitable for processing multiple components used in ventilation windows, reducing fixture costs, improving adaptability, and facilitating disassembly and assembly. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall outer surface structure of this utility model;

[0015] Figure 2 This is an exploded view of the overall structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the clamping beam of the integrated processing fixture of this utility model;

[0017] Figure 4 This is a schematic diagram of the integrated machining fixture of this utility model holding the T-post;

[0018] Figure 5 This is a schematic diagram of the vertical beam clamping fixture of the integrated processing jig of this utility model;

[0019] Figure 6This is a schematic diagram of the integrated machining fixture of this utility model holding the L-shaped part;

[0020] Figure 7 This is a schematic diagram of the integrated machining fixture of this utility model holding the Z-shaped part;

[0021] Figure 8 This is a schematic diagram of the integrated machining fixture of this utility model holding irregularly shaped parts;

[0022] Figure 9 This is a schematic diagram of the integrated machining fixture of this utility model clamping a 90-degree angle column;

[0023] Figure 10 This is a schematic diagram of the integrated machining fixture of this utility model clamping a 135-degree angle column.

[0024] In the diagram: 1. Five-axis base; 12. Connecting part; 2. Base platform connector; 22. Connecting groove; 23. Lateral sliding seat; 3. Clamping platform; 32. Anti-detachment groove; 33. Adaptive groove; 34. Pad; 4. Upper pressure plate; 42. Connecting slot; 5. Lifting drive component; 6. Horizontal rail; 7. Horizontal beam; 8. T-post; 9. Vertical beam; 10. L-shaped component; 11. Z-shaped component; 12. Irregularly shaped component; 13. Corner post pad; 14. 90-degree corner post; 15. 135-degree corner post. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] This application provides an integrated machining fixture for ventilation window components, which solves the problem that existing ventilation window component machining requires different machining fixtures to be designed for different components in order to effectively fix the workpiece during five-axis machining. However, this makes it costly to design multiple fixtures and troublesome to change fixtures in actual machining.

[0027] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0028] This utility model discloses an integrated processing fixture for ventilation window components.

[0029] According to the appendix Figure 1-10As shown, it includes a five-axis base 1, a base platform connector 2 fixedly installed on the five-axis base 1, a clamping platform 3 slidably disposed on the base platform connector 2, an upper pressure plate 4 movably disposed on the top of the clamping platform 3, an adaptation groove 33 opened on the top of the clamping platform 3, a removable pad 34 placed in the adaptation groove 33, and a removable corner block 13 placed between the clamping platform 3 and the upper pressure plate 4. Through the adaptation groove 33, the pad 34 and the corner block 13, various irregularly shaped workpieces can be clamped between the upper pressure plate 4 and the clamping platform 3.

[0030] The corner post pad 13 has two flat ends and a stepped mating groove on one side, so that the corner post pad 13 can be clamped and fixed between the clamping platform 3 and the upper pressure plate 4 by mating with the corner post through the stepped mating groove.

[0031] The top of the five-axis base 1 is integrally formed with a connecting part 12. The bottom of the base platform connector 2 is provided with a connecting groove 22. The connecting part 12 is fixedly installed in the connecting groove 22. A lifting drive 5 is installed on one side of the five-axis base 1. The upper pressure plate 4 is installed on the top of the lifting drive 5, so that the upper pressure plate 4 can move up and down on the top of the clamping platform 3. On the one hand, it can realize the opening and closing action of the clamp, and on the other hand, it can effectively adjust the clamping space when dealing with workpieces of different heights.

[0032] The top of the base platform connector 2 is integrally formed with a transverse sliding seat 23. The clamping platform 3 is slidably mounted on the transverse sliding seat 23. The bottom of the clamping platform 3 is provided with an anti-disengagement groove 32. The transverse sliding seat 23 is set in the anti-disengagement groove 32. The top of the lifting drive component 5 is fixedly installed with a transverse rail 6. The top of the upper pressure plate 4 is provided with a connecting slot 42. The transverse rail 6 is movably inserted into the connecting slot 42. When clamping an ultra-wide workpiece, by moving the clamping platform 3 along the transverse sliding seat 23 away from the lifting drive component 5, and at the same time moving the upper pressure plate 4 along the transverse sliding seat 23 away from the lifting drive component 5, contact with the lifting drive component 5 is avoided during clamping.

[0033] Working principle: When in use, the device drives the upper pressure plate 4 to move up and down through the lifting drive component 5, so that the upper pressure plate 4 and the clamping platform 3 form a clamping station for fixing and clamping the workpiece.

[0034] When clamping vertical beams 9, T-columns 8, L-shaped parts 10, Z-shaped parts 11, and irregular-shaped parts 12, place the pad 34 in the matching groove 33 so that the clamping platform 3 and the side opposite to the upper pressure plate 4 are both horizontal, thereby realizing direct clamping of such workpieces.

[0035] When clamping the crossbeam 7, remove the pad 34. Then place one side of the crossbeam 7 into the matching groove 33, so that the clamping platform 3 abuts against the other side of the bottom of the crossbeam 7, and the upper pressure plate 4 abuts against the top of the crossbeam 7, thereby achieving the clamping of the crossbeam 7.

[0036] When clamping the 90-degree corner post 14 and the 135-degree corner post 15, the pad 34 is placed in the matching groove 33, and the corner post pad 13 is clamped on the side of the 90-degree corner post 14 or the 135-degree corner post 15, so that the corner post pad 13 and the 90-degree corner post 14 or the 135-degree corner post 15 form a well-organized assembly. At this time, the clamping platform 3 and the upper pressure plate 4 clamp the assembled workpiece, thereby ensuring clamping stability. This is suitable for processing multiple parts used in ventilation windows, reducing fixture costs, improving adaptability, and facilitating disassembly and assembly.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A jig for integrated processing of ventilation window components, characterized in that, The system includes a five-axis base (1), on which a base platform connector (2) is fixedly installed. A clamping platform (3) is slidably arranged on the base platform connector (2). An upper pressure plate (4) is movably arranged on the top of the clamping platform (3). An adaptation groove (33) is opened on the top of the clamping platform (3). A removable pad (34) is placed in the adaptation groove (33). A removable corner block (13) is placed between the clamping platform (3) and the upper pressure plate (4). Through the adaptation groove (33), the pad (34) and the corner block (13), various irregular workpieces can be clamped between the upper pressure plate (4) and the clamping platform (3).

2. The integrated process tool for a venting window component according to claim 1, wherein: The top of the five-axis base (1) is integrally formed with a connecting part (12), and the bottom of the base platform connector (2) is provided with a connecting groove (22), and the connecting part (12) is fixedly installed in the connecting groove (22).

3. The integrated process tool for a venting window component of claim 2, wherein: The top of the base platform connector (2) is integrally formed with a transverse sliding seat (23), and the clamping platform (3) is slidably disposed on the transverse sliding seat (23).

4. The integrated process tool for a venting window component of claim 3, wherein: The bottom of the clamping platform (3) is provided with an anti-detachment groove (32), and the transverse sliding seat (23) is disposed in the anti-detachment groove (32).

5. The integrated process tool for venting window components of claim 1, wherein: A lifting drive component (5) is installed on one side of the five-axis base (1), and the upper pressure plate (4) is installed on the top of the lifting drive component (5).

6. The integrated process tool for a venting window component of claim 5, wherein: The top of the lifting drive component (5) is fixedly installed with a horizontal rail (6), and the top of the upper pressure plate (4) is provided with a connecting slot (42), and the horizontal rail (6) is movably inserted into the connecting slot (42).

7. The integrated process tool for venting window components of claim 1, wherein: The corner post pad (13) has two flat ends and a stepped mating groove on one side, so that the corner post pad (13) can be clamped and fixed between the clamping platform (3) and the upper pressure plate (4) by mating with the corner post through the stepped mating groove.