An aluminum-magnesium profile processing device with a collection structure
By introducing through slots, collection slots, and negative pressure components into the aluminum-magnesium profile processing equipment, the problem of difficult chip collection during aluminum-magnesium profile cutting was solved, achieving real-time chip collection and improved safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WAYNE TECH(WUXI) CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-03
AI Technical Summary
During the cutting of aluminum-magnesium profiles, the debris generated during cutting is difficult to collect in real time, leading to debris accumulation that affects processing quality and safety.
A processing device for aluminum-magnesium profiles with a collection structure was designed, including a through slot, a collection trough, a collection box, and a negative pressure component. The through slot and the trough collect debris, and the negative pressure component is used to absorb debris under negative pressure.
It enables real-time collection of debris during the cutting of aluminum-magnesium profiles, reducing the impact of debris on processing quality and safety hazards to operators.
Smart Images

Figure CN224445410U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an aluminum-magnesium profile processing device, and more particularly to an aluminum-magnesium profile processing device with a collection structure, belonging to the field of aluminum-magnesium profile processing technology. Background Technology
[0002] Aluminum-magnesium profiles are profiles made of aluminum, magnesium, and other alloying elements such as silicon, copper, and manganese. Due to their many advantages such as lightweight, high strength, corrosion resistance, and ease of processing, they play an important role in fields such as construction, transportation, industry, and daily life. Moreover, with the continuous development of technology, their application scope is constantly expanding.
[0003] When using aluminum-magnesium profiles, they often need to be processed and cut to obtain the required shape or length. Cutting aluminum-magnesium profiles requires the use of cutting equipment. When cutting aluminum-magnesium profiles with cutting equipment, simply clamp and fix the aluminum-magnesium profile on the cutting machine, and use the cutting blades on the cutting machine to cut the aluminum-magnesium profile in a directional manner to obtain the aluminum-magnesium profile of the required length or shape.
[0004] When cutting aluminum-magnesium profiles, the debris generated by the cutting blade is flung out with the rotation of the blade. Most of this debris scatters on the operating platform of the cutting machine. If the debris is not collected in time, the accumulated debris may be further crushed by the saw blade or caught in the cut, resulting in burrs, dents, or warping at the cut edge of the aluminum-magnesium profile. In addition, the debris forms a "cushion" between the operating platform and the profile, which can affect the cutting process. Furthermore, uncollected debris may splatter and cause injury to the operator. However, collecting the debris generated in real time during the cutting process of aluminum-magnesium profiles is very difficult. Current technology usually involves cleaning and collecting the debris after the operation is stopped. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides an aluminum-magnesium profile processing device with a collection structure, which solves the problem that the debris generated by the cutting machine during the processing of aluminum-magnesium profiles is not easy to collect.
[0006] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:
[0007] A processing device for aluminum-magnesium profiles with a collection structure includes an operating table with an internal cavity, a through slot on the operating table, a cutting machine body and a clamp on the operating table, and further includes: a collection trough with two connected ends, passing through and connected to the operating table, with the two ends located on the operating table surface and inside the cavity respectively, the collection trough being located at one end of the through slot; a collection box connected to the inner top wall of the cavity, the top of the collection box having an opening and communicating with the through slot, and a through mounting slot on the side wall near the bottom of the collection box; and a pull-out slot box adapted to slide on the collection box through the mounting slot.
[0008] Furthermore, it also includes a negative pressure component, the input end of which extends into the interior of the collection box, and the output end of which extends into the exterior of the operating table. The negative pressure component is used to maintain a negative pressure state inside the collection box.
[0009] Furthermore, the negative pressure assembly includes a gas guide tube, a connecting tube, a vacuum pump, and an outlet tube; wherein, the vacuum pump is installed inside the device cavity, there are several gas guide tubes connected to a collection box, the input end of the gas guide tube extends into the inside of the collection box, the output end of the gas guide tube extends outside the collection box, the number of input ends of the connecting tubes is the same as the number of gas guide tubes, and the input end of the connecting tube is connected to the output end of the gas guide tube, the output end of the connecting tube is connected to the input end of the vacuum pump, the outlet tube is connected to the output end of the vacuum pump, and the outlet tube extends through the operating table to the outside; the operating table is provided with a switch, and the switch is electrically connected to the vacuum pump.
[0010] Furthermore, the inlet end of the air guide pipe faces the bottom of the collection box, and a filter screen is provided on the inlet end of the air guide pipe.
[0011] Furthermore, several through slots are provided on both sides of the through slot, and the through slots are connected to the inside of the collection box.
[0012] Furthermore, the collection trough is connected to a flared groove at one end of the operating table surface, and a baffle plate is provided inside the collection trough, with several baffle holes opened on the baffle plate; the collection trough at one end of the device cavity is connected to the collection box through a connecting pipe.
[0013] Furthermore, a sealing ring is provided at one end of the pull-out slot box, and the sealing ring is in contact with the outer wall of the collection box.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] This application utilizes slots on both sides of the through-hole and a collection box located below the slots and through-hole to facilitate the collection of debris on the workbench surface. The collection slots also intercept and collect debris that splashes out in the direction of the cutting tool's rotation when cutting aluminum-magnesium profiles. After a period of use, the collection box can be pulled out for further debris collection and subsequent processing. This process facilitates the collection of debris from the workbench surface, reduces debris splashing in the cutting direction, prevents accumulated debris from affecting the processing of aluminum-magnesium profiles, and avoids injury to operators. Attached Figure Description
[0016] Figure 1 A three-dimensional structural schematic diagram provided for this utility model;
[0017] Figure 2 A cross-sectional structural schematic diagram provided for this utility model;
[0018] Figure 3 This is a partial structural schematic diagram of the present invention;
[0019] Figure 4 An exploded view of the collection box and pull-out slot box provided by this utility model;
[0020] Figure 5 A schematic diagram of the negative pressure component structure provided by this utility model.
[0021] In the diagram, 1. Operating table; 101. Device cavity; 102. Through slot; 2. Collection slot; 3. Cutting machine body; 31. Outer shell support; 32. Cutting blade; 33. Drive motor; 34. Hinge base; 35. Button; 36. Torsion spring; 4. Clamp; 41. Fixing plate; 42. Contact plate; 43. Threaded rod; 44. Tightening base; 5. Collection box; 51. Mounting slot; 6. Pull-out slot box; 7. Air guide pipe; 8. Connecting pipe; 9. Vacuum pump; 10. Outlet pipe; 11. Switch; 12. Filter screen; 13. Leakage trough; 14. Flared slot; 15. Barrier plate; 16. Barrier hole; 17. Sealing ring; 18. Placement slot; 19. Connecting pipe. Detailed Implementation
[0022] The technical solution of this utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
[0023] like Figures 1-5As shown, the aluminum-magnesium profile processing device with a collection structure provided in this embodiment includes an operating table 1 with an internal device cavity 101. A through slot 102 is provided on the operating table 1. A cutting machine body 3 and a clamp 4 are provided on the operating table 1. The cutting machine body is a prior art structure, mainly including a housing support 31, a cutting tool 32 rotatably connected to the housing support 31, a drive motor 33 driving the cutting tool 32 to rotate, and a hinged base 34 that allows the housing support 31 to rotate. The hinged base 34 is connected to the housing support 31 via a rotating shaft. A torsion spring 36 is provided on the rotating shaft, and the torsion spring 36... The two ends of 6 are connected to the outer shell bracket 31 and the hinge base 34 respectively. A handle is connected to the outer shell bracket 31. The handle is equipped with a button 35 for starting and stopping the drive motor 33. The specific usage method and steps of the cutting machine host are not described in detail in this application. The clamp 4 mentioned above mainly includes a fixed plate 41 connected to the table surface of the operating table 1 and a screw base 44. A threaded rod 43 is threadedly connected to the screw base 44. One end of the threaded rod 43 is connected to a contact plate 42. When the threaded rod 43 is rotated, the contact plate 42 can be moved closer to or away from the fixed plate 41, thereby realizing the clamping or releasing of aluminum-magnesium profiles.
[0024] It also includes a collection trough 2, a collection box 5, and a pull-out slot box 6 connected at both ends. Specifically, the collection trough 2 runs through and is connected to the operating table 1, with its two ends located on the table surface of the operating table 1 and inside the device cavity 101, respectively. The collection trough 2 is located at one end of the through slot 102, and this position is located in the direction of the flying debris when the cutting tool 32 cuts the aluminum-magnesium profile. In order to better utilize the collection trough 2 to collect the flying debris, the side wall of the collection trough 2 away from the port is set as an inclined surface to reduce the impact force generated when the debris flies, thereby reducing the force of the debris splashing outward, and playing a buffering role.
[0025] The collection box 5 is connected to the inner top wall of the device cavity 101. The top of the collection box 5 has an opening and communicates with the through slot 102. A through mounting slot 51 is provided on the side wall of the collection box 5 near the bottom. The pull-out slot box 6 is adapted to slide on the collection box 5 through the mounting slot 51, and the pull-out slot box 6 can be removed from the collection box 5.
[0026] In use, the pull-out slot box 6 is installed onto the collection box 5 through the mounting slot 51. The pull-out slot box 6 is located inside the collection box 5, and the bottom of the collection box 5 is consistent with the shape of the pull-out slot box 6. When debris falls from the through slot 102 into the collection box 5, it will fall into the pull-out slot box 6 along the collection box 5. After the pull-out slot box 6 has been used for a period of time, it can be pulled out to collect the debris for subsequent processing. In order to facilitate the sliding of the pull-out slot box 6 into the collection box 5, a through placement slot 18 is provided on the side wall of the operating table 1.
[0027] During use, the aluminum-magnesium profile is clamped using the clamp 4, the main body of the cutting machine is pressed and the cutting blade 32 is driven to rotate. When the cutting blade 32 contacts the aluminum-magnesium profile and cuts it, the collecting groove 2 is located on the path of the flying debris. Therefore, when the debris is carried by the cutting blade 32, it will splash into the collecting groove 2. Some of the debris scattered on the operating table 1 will enter the collecting box 5 along the through groove 102, thus collecting most of the debris. After the cutting is completed, the debris on the operating table 1 can be scraped into the collecting box 5 using a tool, such as a scraper. The debris in the collecting box 5 can be collected using the pull-out groove box 6 to avoid excessive debris accumulation in the collecting box 5, thus completing the collection of debris generated during the processing of aluminum-magnesium profiles. The above structure greatly reduces the accumulation of debris on the workbench 1, facilitating continuous processing of aluminum-magnesium profiles. During this process, it is convenient to collect debris on the workbench 1 in a timely manner, preventing aluminum chips from forming a pad between the workbench and the profile, and reducing the splashing of debris in the cutting direction. This avoids the accumulation of debris affecting the processing of aluminum-magnesium profiles. At the same time, reducing the accumulation of debris greatly reduces the possibility of debris being carried by the cutting tool 32 during processing, preventing debris from causing injury to the operator.
[0028] In order to further reduce the scattering of lighter debris, the above-mentioned device also includes a negative pressure component. The input end of the negative pressure component extends into the interior of the collection box 5, and the output end of the negative pressure component extends into the exterior of the operating table 1. The negative pressure component is used to put the interior of the collection box 5 into a negative pressure state or a suction state. When the collection box 5 is in a negative pressure state or a suction state, it will suck up the debris around the through slot 102 through the through slot 102, which can collect lighter debris.
[0029] Specifically, in order to achieve the above structural effect, such as Figure 5 As shown, the negative pressure assembly includes a gas guide pipe 7, a connecting pipe 8, a vacuum pump 9, and an outlet pipe 10. The vacuum pump 9 is installed inside the device cavity 101. Several gas guide pipes 7 are connected to the collection box 5. The input end of each gas guide pipe 7 extends into the collection box 5, and the output end extends outside the collection box 5. The number of input ends of the connecting pipes 8 is the same as the number of gas guide pipes 7, and the input end of each connecting pipe 8 is connected to the output end of each gas guide pipe 7. The output end of each connecting pipe 8 is connected to the input end of the vacuum pump 9. The outlet pipe 10 is connected to the output end of the vacuum pump 9 and extends through the operating table 1 to the outside. The operating table 1 is equipped with a switch 11, which is electrically connected to the vacuum pump 9.
[0030] When the above structure is in use, the vacuum pump 9 is driven by the switch 11 to run, and the air inside the collection box 5 is extracted through the connecting pipe 8 and the air guide pipe 7 and pumped to the outside of the device cavity 101. When the air inside the collection box 5 decreases, the inside of the collection box 5 is in a negative pressure state.
[0031] like Figure 3 As shown, to prevent debris from entering the air duct 7 and connecting pipe 8, the inlet end of the air duct 7 faces the bottom of the collection box 5, so that debris will not come into contact with the inlet end of the air duct 7 when it falls. A filter screen 12 is provided on the inlet end of the air duct 7, which further prevents debris from entering the air duct 7. After a period of use, the filter screen 12 can be cleaned to prevent the air intake of the air duct 7 from being affected.
[0032] Furthermore, such as Figure 1 As shown, several through slots 13 are provided on both sides of the through slot 102. The slots 13 are connected to the inside of the collection box 5, thereby increasing the number of holes on the table surface of the operating table 1 for debris to fall into the device box, allowing debris from a larger area on the table surface of the operating table 1 to fall into the device box.
[0033] Furthermore, such as Figure 3 As shown, in order to increase the collection effect of the collection tank 2 on the flying debris, a flared groove 14 is connected to one end of the collection tank 2 located on the table surface of the operating table 1 to increase the range of receiving flying debris. A baffle plate 15 is provided inside the collection tank 2, and several baffle holes 16 are opened on the baffle plate 15 to prevent the profiles on the table surface of the operating table 1 from falling into the collection tank 2. The end of the collection tank 2 located in the device cavity 101 is connected to the collection box 5 through a connecting pipe 19. After the debris enters the collection tank 2, it enters the collection box 5 through the connecting pipe.
[0034] Furthermore, such as Figure 4 As shown, a sealing ring 17 is provided at one end of the pull-out slot box 6. The sealing ring 17 is in contact with the outside of the collection box 5 when the pull-out slot box 6 slides into the collection box 5. The sealing ring 17 is preferably a sealing ring 17 made of rubber material with a certain elasticity. When the collection box 5 is in a negative pressure state, it reduces the leakage of air from the sealing ring 17 and increases the absorption effect of the collection box 5 when it is in a negative pressure state.
[0035] The foregoing description illustrates and describes preferred embodiments of the present invention. It should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. Modifications and variations made by those skilled in the art without departing from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. An aluminum magnesium profile processing device with a collecting structure, comprising an operation table (1) with a device cavity (101) inside, a through slot (102) is formed through the operation table (1), a cutting machine main body (3) and a clamp (4) are arranged on the operation table (1), characterized in that, Also includes: The collection trough (2) with both ends connected is connected to the operating table (1), and the two ends are respectively located on the table surface of the operating table (1) and inside the device cavity (101). The collection trough (2) is located at one end of the through slot (102). The collection box (5) is connected to the inner top wall of the device cavity (101). The top of the collection box (5) has an opening and is connected to the through slot (102). A through mounting slot (51) is provided on the side wall of the collection box (5) near the bottom. The pull-out slot box (6) is slidably mounted on the collection box (5) via the mounting slot (51).
2. The aluminum-magnesium profile processing apparatus with a collecting structure according to claim 1, characterized in that: It also includes a negative pressure component, the input end of which extends into the interior of the collection box (5), and the output end of which extends into the exterior of the operating table (1).
3. The aluminum-magnesium profile processing device with a collection structure according to claim 2, characterized in that: The negative pressure assembly includes a gas guide tube (7), a connecting tube (8), a vacuum pump (9), and an outlet tube (10); wherein, the vacuum pump (9) is installed in the device cavity (101), there are several gas guide tubes (7) and they are connected to the collection box (5), the input end of the gas guide tube (7) extends into the collection box (5), the output end of the gas guide tube (7) extends into the outside of the collection box (5), the number of input ends of the connecting tube (8) is the same as the number of gas guide tubes (7), and the input end of the connecting tube (8) is connected to the output end of the gas guide tube (7), the output end of the connecting tube (8) is connected to the input end of the vacuum pump (9), the outlet tube (10) is connected to the output end of the vacuum pump (9), and the outlet tube (10) extends through the operating table (1) to the outside.
4. The aluminum-magnesium profile processing apparatus having a collecting structure according to claim 1, characterized by: The control panel (1) is provided with a switch (11), which is electrically connected to the vacuum pump (9).
5. The aluminum-magnesium profile processing apparatus having a collecting structure according to claim 3, characterized by: The inlet end of the air duct (7) faces the bottom of the collection box (5), and a filter screen (12) is provided on the inlet end of the air duct (7).
6. The aluminum-magnesium profile processing apparatus having a collecting structure according to claim 1, characterized by: Several through slots (13) are provided on both sides of the through slot (102), and the slots (13) are connected to the inside of the collection box (5).
7. The aluminum-magnesium profile processing apparatus having a collecting structure according to claim 1, characterized by: The collection tank (2) is connected to a flared groove (14) at one end of the tabletop of the operating table (1). The inside of the collection tank (2) is provided with a baffle plate (15), and the baffle plate (15) has several baffle holes (16). The collection tank (2) is connected to the collection box (5) at one end of the device cavity (101) through a connecting pipe (19).
8. The aluminum-magnesium profile processing apparatus having a collecting structure according to claim 1, characterized by: One end of the pull-out slot box (6) is provided with a sealing ring (17), which is in contact with the outer wall of the collection box (5).