A new rail-bearing beam in-place misplacement-preventing tool

By designing a new type of anti-misalignment fixture for the rail support beam, and using an adjustable mechanism to connect the top plate, semi-circular boss, and pin, the problem of hole deviation when replacing the adjustment pad of the rail support beam was solved, ensuring the smooth installation of nuclear power equipment.

CN224445734UActive Publication Date: 2026-07-03ZHEJIANG THERMAL POWER CONSTR CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG THERMAL POWER CONSTR CO LTD
Filing Date
2025-08-13
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

During the installation of nuclear power equipment, the track beams are prone to deviation due to offset when the adjustment pads are replaced, which can affect the bolt connections and thus the construction of nuclear power plants.

Method used

A novel anti-misalignment fixture for rail support beams is designed, comprising a top plate, a semi-circular boss, and a pin, which are connected by an adjustable mechanism to ensure the coaxiality of the rail support beam, the adjusting pad, and the bracket hole, thereby preventing misalignment.

Benefits of technology

This effectively avoids situations where bolts cannot be installed due to misalignment during the replacement of the adjustment shims on the rail support beam, ensuring the smooth installation of nuclear power equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel rail bearing beam in place mistake proofing frock, including roof, semicircle boss and pin column, the semicircle boss is set up on the roof through first adjustable mechanism adjustable, can be combined with rail bearing beam long circular hole, the pin column is set up on the roof through second adjustable mechanism adjustable, its length can penetrate rail bearing beam, adjusts the screw hole on the lagging piece and corbel. The utility model mainly comprises roof, two semicircle bosses and pin column, and the semicircle boss is connected with the roof through the connecting piece, and the position of semicircle boss and pin column can be adjusted, so that the frock is combined with rail bearing beam long circular hole, adjusting lagging piece hole, corbel hole, the coaxiality of three holes is kept, and the situation that bolt cannot be installed due to misplacement in the process of replacing adjusting lagging piece is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of nuclear power equipment installation engineering technology, specifically to a new type of anti-misalignment tooling for positioning rail beams. Background Technology

[0002] After the positioning, adjustment, and drilling of the rail support beam for the nuclear power plant (Hualong One) ring crane are completed, the shims between the rail support beam and the bracket need to be replaced with pre-processed adjusting shims. Previously, the rail support beam had to be jacked up to a position where the shims could be removed, and then the holes of the pre-processed shims were aligned with the holes of the bracket for replacement. However, when drilling the bracket, the bidirectional adjustment device has been removed. Under stress, the rail support beam will shift. During the replacement of the adjusting shims, the rail support beam will also deviate due to jacking and lowering. The accumulation of multiple offsets and deviations may cause the holes in the rail support beam and the holes in the bracket to shift, making it impossible for the bolts to connect the bracket and the rail support beam, thus affecting the subsequent construction of the nuclear power plant. Utility Model Content

[0003] The present invention aims to solve the problems in the prior art. Therefore, the purpose of the present invention is to propose a novel anti-misalignment fixture for positioning rail bearing beams.

[0004] To achieve the above objectives, this utility model employs the following technical solution:

[0005] A novel anti-misalignment fixture for a rail support beam includes a top plate, a semi-circular boss, and a pin. The semi-circular boss is adjustablely mounted on the top plate via a first adjustable mechanism and can fit into the elongated hole of the rail support beam. The pin is adjustablely mounted on the top plate via a second adjustable mechanism, and its length can penetrate through the screw holes on the rail support beam, the adjusting pad, and the bracket.

[0006] Furthermore, the first adjustable mechanism includes an elongated hole on the top plate, a first connecting hole on the semi-circular boss, and a first connecting member, the first connecting member being used to connect the top plate and the semi-circular boss.

[0007] Furthermore, the second adjustable mechanism includes an elongated hole on the top plate, a second connecting hole on the pin, and a second connecting member, the second connecting member being used to connect the top plate and the pin.

[0008] Furthermore, the semi-circular boss has two parts, and one side with the arc surface faces outward.

[0009] Furthermore, the pin has a tapered structure at the end opposite to the second connecting hole.

[0010] Furthermore, the diameters of the semi-circular boss and the pin are both greater than the width of the oblong hole, and the widths of the first connector and the second connector are both greater than the width of the oblong hole.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This utility model mainly consists of a top plate, two semi-circular bosses, and a pin. The semi-circular bosses and pins are connected to the top plate through connectors. The positions of the semi-circular bosses and pins can be adjusted to ensure that the tooling fits snugly with the oblong hole of the rail beam, the hole of the adjusting shim, and the bracket hole, maintaining the coaxiality of the three holes and avoiding the situation where bolts cannot be installed due to misalignment during the replacement of the adjusting shim.

[0013] The features and advantages of this utility model will be described in detail through embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0014] Figure 1 This is the front view of the tooling of this utility model;

[0015] Figure 2 This is a top view of the tooling of this utility model;

[0016] Figure 3 This is a perspective view of the semi-circular boss of this utility model;

[0017] Figure 4 This is a three-dimensional view of the pin of this utility model.

[0018] Figure label:

[0019] 1. Top plate; 2. Semi-circular boss; 3. Pin; 4. Oblong hole; 5. First connecting hole; 6. First connector; 7. Second connecting hole; 8. Second connector. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses consistent with some aspects of this application as detailed in the appended claims.

[0022] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless otherwise defined, the technical or scientific terms used in this application should be understood in their ordinary sense by one of ordinary skill in the art to which this utility model pertains. The words “a” or “one” and similar terms used in this application specification and claims do not indicate a limitation of quantity, but rather indicate the presence of at least one. “A plurality” includes two, equivalent to at least two. The words “comprising” or “including” and similar terms mean that the element or object preceding “comprising” or “including” covers the element or object listed following “comprising” or “including” and its equivalents, and does not exclude other elements or objects. The words “connected” or “linked” and similar terms are not limited to physical or mechanical connections and can include electrical connections, whether direct or indirect. The singular forms “a,” “the,” and “the” used in this application specification and appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0023] like Figure 1-4 As shown, a novel anti-misalignment fixture for a rail support beam includes a top plate 1, a semi-circular boss 2, and a pin 3. The semi-circular boss 2 is adjustablely mounted on the top plate 1 via a first adjustable mechanism and can fit into the elongated hole 4 of the rail support beam to prevent the rail support beam from misaligning during lifting and lowering. The pin 3 is adjustablely mounted on the top plate 1 via a second adjustable mechanism, and its length can penetrate through the screw holes on the rail support beam, the adjusting pad, and the bracket, so that the three screw holes always maintain a certain coaxiality.

[0024] Specifically, the first adjustable mechanism includes an elongated hole 4 on the top plate 1, a first connecting hole 5 on the semi-circular boss 2, and a first connecting member 6. The first connecting member 6 is used to connect the top plate 1 and the semi-circular boss 2. The semi-circular boss 2 can be adjusted in position through the first adjustable mechanism to adapt to various situations.

[0025] In this embodiment, the first connecting hole 5 is a bolt hole, and the corresponding first connecting member 6 is a bolt adapted to the bolt hole. The diameter of the semi-circular boss 2 is larger than the width of the oblong hole 4, and the width of the bolt head is larger than the width of the oblong hole 4. In this way, the semi-circular boss 2 can fit against the lower surface of the top plate 1 and be fastened by bolts. When it is necessary to adjust the position of the semi-circular boss 2, the first connecting member 6 can be loosened and moved along the oblong hole 4 to adjust the position of the semi-circular boss 2 to adapt to various situations.

[0026] Specifically, the second adjustable mechanism includes an elongated hole 4 on the top plate 1, a second connecting hole 7 on the pin 3, and a second connecting member 8. The second connecting member 8 is used to connect the top plate 1 and the pin 3. The position of the pin 3 can be adjusted through the second adjustable mechanism to adapt to various situations.

[0027] In this embodiment, the second connecting hole 7 is a bolt hole, and the corresponding second connecting member 8 is a bolt adapted to the bolt hole. The diameter of the pin 3 is larger than the width of the elongated hole 4, and the width of the bolt head is larger than the width of the elongated hole 4. In this way, the pin 3 can fit against the lower surface of the top plate 1 and be fastened by the bolt. When it is necessary to adjust the position of the pin 3, the second connecting member 8 can be loosened and moved along the elongated hole 4 to adjust the position of the pin 3 to adapt to various situations.

[0028] In this embodiment, there are two semi-circular bosses 2, with one side of the boss facing outward, which can fit into the elongated hole 4 of the rail beam.

[0029] In this embodiment, the pin 3 has a tapered structure at the end opposite to the second connecting hole 7. The tapered structure design makes it easier for the pin to be inserted into the screw holes on the rail beam, adjusting pad, and bracket.

[0030] In this embodiment, the top plate 1 is a steel plate with a length of 150mm, a width of 75mm, and a thickness of 10mm; the semi-circular boss 2 is a semi-circular steel with a thickness of 35mm and a diameter of 51mm; and the pin 3 is a pin with a length of 180mm and a diameter of 50mm.

[0031] This utility model relates to a novel anti-misalignment fixture for rail bearing beams, the working principle of which is explained in conjunction with the accompanying drawings:

[0032] Adjust the positions of the two semi-circular bosses 2 and pins 3 in the elongated holes 4 according to the actual hole positions, so that the two semi-circular bosses 2 can completely fit the elongated holes 4 of the rail beam, and the pins 3 can connect the screw holes of the rail beam, the adjusting pad and the bracket. The two semi-circular bosses 2 and pins 3 are fixed on the top plate 1 by the first connector 6 and the second connector 8.

[0033] A rail support beam is supported by three brackets. Before replacing the adjusting shims, use a tool to connect the holes at both ends of the rail support beam to the holes in the brackets. After that, lift the rail support beam, remove the shim of the middle bracket, replace the adjusting shim, and then use a tool to connect the middle rail support beam, the adjusting shim, and the bracket screw holes. After that, remove the tooling at both ends in sequence and replace the adjusting shims to ensure the coaxiality of the holes.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A new type of rail bearing beam positioning anti-misplacement tooling, characterized in that, It includes a top plate, a semi-circular boss, and a pin. The semi-circular boss is adjustablely mounted on the top plate through a first adjustable mechanism and can fit into the elongated hole of the rail beam. The pin is adjustablely mounted on the top plate through a second adjustable mechanism, and its length can penetrate through the screw holes on the rail beam, the adjusting pad, and the bracket.

2. The new rail-bearing beam positioning anti-misplacement tooling according to claim 1, characterized in that, The first adjustable mechanism includes an elongated hole on the top plate, a first connecting hole on the semi-circular boss, and a first connecting member, the first connecting member being used to connect the top plate and the semi-circular boss.

3. The new rail-bearing beam positioning anti-misplacement tooling according to claim 2, characterized in that, The second adjustable mechanism includes an elongated hole on the top plate, a second connecting hole on the pin, and a second connecting member, the second connecting member being used to connect the top plate and the pin.

4. The new rail-bearing beam positioning anti-mispositioning tool according to claim 2, characterized in that, The semi-circular boss has two parts, and one side with the arc surface faces outward.

5. The new rail-bearing beam positioning anti-misplacement tooling according to claim 3, characterized in that, The pin has a tapered structure at the end opposite to the second connecting hole.

6. The new type of rail bearing beam positioning anti-mispositioning tool according to claim 3, characterized in that, The diameters of the semi-circular boss and the pin are both greater than the width of the oblong hole, and the widths of the first connector and the second connector are both greater than the width of the oblong hole.