An apparatus for carbonizing fruit trees

Abstract

This utility model discloses a fruit wood carbonization device, including a carbonization apparatus. The carbonization apparatus consists of a first carbonization furnace, a second carbonization furnace, and a base. The first and second carbonization furnaces each consist of a carbonization chamber and a combustion chamber. A gas guiding mechanism is installed between the combustion chamber and the carbonization furnace. Two holding racks are provided on the upper end of the base, and a sealing door is installed between the holding racks. Fixing mechanisms are installed on both sides of the sealing door and the first and second carbonization furnaces. The first and second carbonization furnaces are installed on both sides of the upper end of the base, with each carbonization furnace corresponding to one holding rack. When fruit wood in one holding rack is undergoing carbonization in its corresponding carbonization furnace, the operator can simultaneously perform loading and unloading operations on the other holding rack, i.e., unloading the carbonized fruit wood and loading new fruit wood to be carbonized. This alternating operation mode can significantly save the time spent on loading and unloading, and significantly improve the overall carbonization efficiency.

Description

Technical Field

[0001] This utility model relates to the field of fruit wood carbonization technology, specifically a fruit wood carbonization device. Background Technology

[0002] Fruitwood carbonization refers to the carbonization process of fruitwood using specific high-temperature treatment techniques to improve its durability and functionality.

[0003] Chinese Patent No. 202323436164.2 discloses a high-temperature carbonization furnace, comprising: a high-temperature carbonization furnace; a tumbling mechanism, the tumbling mechanism including a fixed tube disposed in the high-temperature carbonization furnace and a roller body movably connected to the inside of the fixed tube, the fixed tube and the roller body being arranged in the same length direction, and multiple bearing balls being disposed inside the fixed tube and the roller body. This utility model utilizes the tumbling mechanism and the high-temperature carbonization furnace.

[0004] When using this invention, the loading, unloading, and cooling processes will take up a lot of time, affecting the carbonization efficiency. Utility Model Content

[0005] The purpose of this invention is to provide a fruit wood carbonization device to solve the problems raised in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fruit wood carbonization device, comprising a carbonization apparatus; the carbonization apparatus consists of a first carbonization furnace, a second carbonization furnace, and a base; the first and second carbonization furnaces are installed on both sides of the upper end of the base; the first and second carbonization furnaces are composed of a carbonization chamber and a combustion chamber; the carbonization chamber is installed in the middle inside the combustion chamber; packing ports are installed on both sides of the combustion chamber below; a gas guiding mechanism is installed between the combustion chamber and the carbonization furnace; two holding racks are provided on the upper end of the base; a sealing door is installed between the holding racks; a fixing mechanism is installed between the sealing door and the first and second carbonization furnaces on both sides; and a moving mechanism is provided between the bottom of the holding racks and a base.

[0007] Preferably, a high-temperature resistant layer is provided on both the inner side of the combustion chamber and the inner and outer sides of the carbonization chamber, and the high-temperature resistant layer is a chromium-plated layer.

[0008] The preferred moving mechanism consists of moving wheels and slide rails. The slide rails are mounted on the upper side of the base, and the moving wheels are rotatably mounted on the upper side of the slide rails. The moving wheels are mounted on both sides of the bottom end of the holding rack.

[0009] Preferably, the gas guiding mechanism consists of a return pipe, a steam outlet pipe, and a three-way valve. The bottom end of the steam outlet pipe passes through the combustion chamber and extends into the carbonization chamber. The three-way valve is installed on the upper side of the steam outlet pipe. The middle side of the return pipe is connected to the three-way valve, and both ends of the return pipe extend into the combustion chamber.

[0010] Preferably, the fixing mechanism consists of a clip, a handle, and a slot. The slot is located on both sides of the sealing door. The clip is rotatably installed around one side of the first carbonization furnace and the second carbonization furnace. The handle is installed on one side of the clip, and the clip is embedded inside the slot.

[0011] Preferably, a sealing door is rotatably installed on one side of the filling port, and a handle is installed on one side of the sealing door.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. The first and second carbonization furnaces are installed on both sides of the upper end of the base. Each carbonization furnace corresponds to a holding basket. When the fruit wood in one holding basket is carbonized in the corresponding carbonization furnace, the operator can simultaneously carry out loading and unloading operations on the other holding basket, that is, unload the carbonized fruit wood and load new fruit wood to be carbonized. This alternating operation mode can greatly save the time occupied by loading and unloading and significantly improve the overall carbonization efficiency.

[0014] 2. The operation of the moving mechanism is designed to enable flexible movement of the holding rack. It consists of moving wheels and slide rails. The slide rails are installed on the upper side of the base, providing a fixed movement trajectory for the moving wheels. The moving wheels are installed on both sides of the bottom of the holding rack and are rolled on the slide rails. When it is necessary to move the holding rack from the base, push the holding rack, and the moving wheels will roll along the slide rails. Using rolling friction instead of sliding friction greatly reduces the resistance during movement, allowing operators to easily push the holding rack. Whether it is sending the fruit to be carbonized into the carbonization area or removing the carbonized fruit, it becomes convenient and efficient, effectively improving the flexibility of equipment operation and work efficiency.

[0015] 3. When in use, the bottom end of the steam outlet pipe of the gas guiding mechanism passes through the combustion chamber and extends into the carbonization chamber, which can export the steam and combustible gas generated by the carbonization of fruit wood in the carbonization chamber. The three-way valve is installed on the upper side of the steam outlet pipe. By adjusting the three-way valve, the flow direction of the gas can be controlled. When some gas needs to be recycled, the middle side of the return pipe is connected to the three-way valve, and both ends extend into the combustion chamber, so that this part of the gas can enter the combustion chamber through the return pipe and participate in combustion as auxiliary fuel, thereby improving energy utilization. The other part of the gas can be treated or discharged through other passages of the steam outlet pipe. This design not only realizes the rational diversion of gas, but also promotes the recycling of energy.

[0016] 4. The function of the fixing mechanism is to ensure that the sealing door can be tightly closed and maintain the airtightness of the carbonization environment. Its operation relies on the cooperation of the clamps, handles and slots. The slots are set on both sides of the sealing door, and the clamps are rotatably installed around one side of the first carbonization furnace and the second carbonization furnace. When the sealing door is closed, the operator rotates the handle on one side of the clamp to make the clamp rotate and embed into the slot. Due to the matching structure of the clamp and the slot, this embedding can generate a fastening force, which firmly fixes the sealing door between the first carbonization furnace and the second carbonization furnace, preventing the sealing door from loosening due to internal pressure or external factors during the carbonization process, avoiding heat leakage and the entry of external air, and ensuring the stability of the temperature and atmosphere inside the carbonization chamber. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a side view of the structure of this utility model;

[0020] Figure 3 This is a front view structural diagram of the present invention;

[0021] Figure 4 This is a frontal view of the internal structure of this utility model.

[0022] In the diagram: 1. Carbonization device; 2. First carbonization furnace; 3. Fixing mechanism; 4. Clamping device; 5. Packing port; 6. Handle; 7. Base; 8. Slide rail; 9. Gas guiding mechanism; 10. Return pipe; 11. Steam outlet pipe; 12. Second carbonization furnace; 13. Container rack; 14. Moving wheel; 15. Slot; 16. Sealing door; 17. Combustion chamber; 18. Carbonization chamber; 19. Sealing door; 20. Three-way valve; 21. Moving mechanism; 22. High-temperature resistant layer. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4In this embodiment of the utility model, a fruit wood carbonization device includes a carbonization device 1. The carbonization device 1 consists of a first carbonization furnace 2, a second carbonization furnace 12, and a base 7. The first carbonization furnace 2 and the second carbonization furnace 12 are installed on both sides of the upper end of the base 7. The first carbonization furnace 2 and the second carbonization furnace 12 are composed of a carbonization chamber 18 and a combustion chamber 17. The carbonization chamber 18 is installed in the middle inside the combustion chamber 17. Filling ports 5 are installed on both sides of the lower part of the combustion chamber 17. A gas guiding mechanism 9 is installed between the combustion chamber 17 and the carbonization furnace. Two holding racks 13 are provided on the upper end of the base 7. A sealing door 16 is installed between the holding racks 13. A fixing mechanism 3 is installed between the sealing door 16 and the first carbonization furnace 2 and the second carbonization furnace 12 on both sides. A moving mechanism 21 is provided between the bottom end of the holding rack 13 and a base.

[0025] High-temperature resistant layers 22 are provided on the inner side of the combustion chamber 17 and both the inner and outer sides of the carbonization chamber 18. The high-temperature resistant layers 22 are chrome-plated layers, which play a key protective and auxiliary role in the operation of the equipment. Since the combustion chamber 17 generates high temperatures when burning fuel, the carbonization chamber 18 also needs to maintain a high carbonization temperature. The chrome-plated layer has excellent high-temperature resistance and can withstand these high-temperature environments, preventing the main body of the combustion chamber 17 and the carbonization chamber 18 from deforming, being damaged or oxidizing due to high temperatures. At the same time, this chrome-plated layer can also ensure structural stability at high temperatures and will not affect its performance due to temperature changes, thereby ensuring that the combustion chamber 17 and the carbonization chamber 18 can be in a stable working state for a long time, providing a continuous and reliable high-temperature environment for the carbonization of fruit wood.

[0026] The moving mechanism 21 consists of moving wheels 14 and slide rails 8. The slide rails 8 are mounted on the upper side of the base 7, and the moving wheels 14 are rolled on the upper side of the slide rails 8. The moving wheels 14 are mounted on both sides of the bottom of the holding rack 13. The operation of the moving mechanism 21 is designed to enable flexible movement of the holding rack 13. It consists of moving wheels 14 and slide rails 8. The slide rails 8 are mounted on the upper side of the base 7, providing a fixed movement trajectory for the moving wheels 14. The moving wheels 14 are mounted on both sides of the bottom of the holding rack 13 and rolled on the upper side of the slide rails 8. When it is necessary to move the holding rack 13 from the base 7, the holding rack 13 is pushed, and the moving wheels 14 will roll along the slide rails 8. Rolling friction is used instead of sliding friction, which greatly reduces the resistance during movement. This allows the operator to easily push the holding rack 13. Whether it is sending the fruit wood to be carbonized into the carbonization area or removing the carbonized fruit wood, it becomes convenient and efficient, effectively improving the flexibility and work efficiency of the equipment operation.

[0027] The gas guiding mechanism 9 consists of a return pipe 10, a steam outlet pipe 11, and a three-way valve 20. The bottom end of the steam outlet pipe 11 passes through the combustion chamber 17 and extends into the carbonization chamber 18. The three-way valve 20 is installed on the upper side of the steam outlet pipe 11. The middle side of the return pipe 10 is connected to the three-way valve 20, and both ends of the return pipe 10 extend into the combustion chamber 17. When in use, the bottom end of the steam outlet pipe 11 passes through the combustion chamber 17 and extends into the carbonization chamber 18, enabling the gas guiding mechanism 9 to export the steam and combustible gases generated during the carbonization of fruit wood in the carbonization chamber 18. The three-way valve 20 is installed on the upper side of the steam outlet pipe 11. On the upper side of the steam outlet pipe 11, the flow direction of the gas can be controlled by adjusting the three-way valve 20. When some gas needs to be recycled, the middle side of the return pipe 10 is connected to the three-way valve 20, and both ends extend into the combustion chamber 17, so that this part of the gas can enter the combustion chamber 17 through the return pipe 10 and participate in combustion as auxiliary fuel, thereby improving energy utilization. The other part of the gas can be treated or discharged through other passages of the steam outlet pipe 11. This design not only realizes the rational diversion of gas, but also promotes the recycling of energy.

[0028] The fixing mechanism 3 consists of a locking element 4, a handle 6, and a locking groove 15. The locking groove 15 is located on both sides of the sealing door 16. The locking element 4 is rotatably installed around one side of the first carbonization furnace 2 and the second carbonization furnace 12. The handle 6 is installed on one side of the locking element 4. The locking element 4 is embedded inside the locking groove 15. The function of the fixing mechanism 3 is to ensure that the sealing door 16 can be tightly closed and maintain the airtightness of the carbonization environment. Its operation relies on the cooperation of the locking element 4, the handle 6, and the locking groove 15. The locking groove 15 is located on both sides of the sealing door 16. The locking element 4 is rotatably installed around one side of the first carbonization furnace 2 and the second carbonization furnace 12. Around one side of the second carbonization furnace 12, after the sealing door 16 is closed, the operator rotates the handle 6 on one side of the clamp 4 to make the clamp 4 rotate and embed into the clamp slot 15. Since the structure of the clamp 4 and the clamp slot 15 are matched, this embedding can generate a fastening force, which firmly fixes the sealing door 16 between the first carbonization furnace 2 and the second carbonization furnace 12, preventing the sealing door 16 from loosening due to internal pressure or external factors during the carbonization process, avoiding heat leakage and external air entry, and ensuring the stability of the temperature and atmosphere inside the carbonization chamber 18.

[0029] A sealing door 19 is rotatably installed on one side of the filling port 5, and a handle is installed on one side of the sealing door 19. The sealing door 19 plays a role in controlling fuel addition and maintaining the environment of the combustion chamber 17 during equipment operation. The sealing door 19 is rotatably installed on one side of the filling port 5. When fuel needs to be added to the combustion chamber 17, the operator can open the filling port 5 by holding the handle on one side of the sealing door 19 and rotating the sealing door 19. After fuel addition is completed, the handle is rotated in the opposite direction to close the sealing door 19 and the filling port 5. The rotational design of the sealing door 19 makes the opening and closing operation simple. When closed, it can fit tightly against the filling port 5 to prevent the heat in the combustion chamber 17 from being lost through the filling port 5. At the same time, it prevents excessive external air from entering the combustion chamber 17 and affecting the combustion efficiency, ensuring that the fuel can be fully burned in the combustion chamber 17 and providing stable heat for the carbonization process.

[0030] The working principle and usage process of this utility model: The carbonization device 1, as the core part of fruit wood carbonization, operates around the coordinated operation of two furnace bodies. Efficiency is particularly improved through the alternating operation of the two holding racks 13. The first carbonization furnace 2 and the second carbonization furnace 12 are installed on both sides of the upper end of the base 7. Each carbonization furnace corresponds to one holding rack 13. When the fruit wood in one holding rack 13 is undergoing carbonization in its corresponding carbonization furnace, the operator can simultaneously perform loading and unloading operations on the other holding rack 13, i.e., unloading the carbonized fruit wood and loading new fruit wood to be carbonized. This alternating operation mode can significantly save the time spent on loading and unloading, and significantly improve the overall carbonization efficiency. Each carbonization furnace consists of a carbonization chamber 18 and a combustion chamber 17. The carbonization chamber 18 is installed in the middle of the combustion chamber 17. When the combustion chamber 17 passes through the lower sides... When fuel is added to the filling port 5 and burned, the heat generated is transferred to the carbonization chamber 18, providing the required temperature for the carbonization of the fruit wood in the carbonization chamber 18. The gas guiding mechanism 9 between the combustion chamber 17 and the carbonization furnace is responsible for handling the gas generated during the carbonization process, realizing the rational utilization and circulation of the gas. The two holding baskets 13 at the top of the base 7 correspond to the first carbonization furnace 2 and the second carbonization furnace 12, respectively. The sealing door 16 between the holding baskets 13 is closed during the carbonization process. Together with the fixing mechanism 3 on both sides connected to the carbonization furnace, it can ensure the airtightness of the carbonization environment and reduce heat loss. The moving mechanism 21 between the bottom of the holding basket 13 and the base 7 allows the holding basket 13 to be moved conveniently, providing convenience for alternating loading and unloading and carbonization operations. All parts of the entire carbonization device 1 cooperate with each other to form an efficient and continuous fruit wood carbonization operation process.

[0031] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A fruit tree carbonization apparatus comprising a carbonization device (1); characterized by: The carbonization device (1) consists of a first carbonization furnace (2), a second carbonization furnace (12) and a base (7). The first carbonization furnace (2) and the second carbonization furnace (12) are installed on both sides of the upper end of the base (7). The first carbonization furnace (2) and the second carbonization furnace (12) consist of a carbonization chamber (18) and a combustion chamber (17). The carbonization chamber (18) is installed in the middle inside the combustion chamber (17). The lower sides of the combustion chamber (17) are equipped with packing ports (5). A gas guiding mechanism (9) is installed between the combustion chamber (17) and the carbonization furnace. Two holding racks (13) are provided at the upper end of the base (7). A sealing door (16) is installed between the holding racks (13). A fixing mechanism (3) is installed between the sealing door (16) and the first carbonization furnace (2) and the second carbonization furnace (12). A moving mechanism (21) is provided between the bottom end of the holding rack (13) and a base.

2. A fruit tree carbonization apparatus according to claim 1, characterized by: The combustion chamber (17) is provided with a high-temperature resistant layer (22) on the inner side and the carbonization chamber (18) on both the inner and outer sides. The high-temperature resistant layer (22) is a chromium-plated layer.

3. A fruit tree carbonization apparatus according to claim 1, characterized by: The moving mechanism (21) consists of a moving wheel (14) and a slide rail (8). The slide rail (8) is installed on the upper side of the base (7), and the moving wheel (14) is rolled on the upper side of the slide rail (8). The moving wheel (14) is installed on both sides of the bottom of the holding column (13).

4. A fruit tree carbonization apparatus according to claim 1, characterized by: The gas guiding mechanism (9) consists of a return pipe (10), a steam outlet pipe (11) and a three-way valve (20). The bottom end of the steam outlet pipe (11) passes through the combustion chamber (17) and extends into the carbonization chamber (18). The three-way valve (20) is installed on the upper side of the steam outlet pipe (11). The middle side of the return pipe (10) is connected to the three-way valve (20). Both ends of the return pipe (10) extend into the combustion chamber (17).

5. A fruit tree carbonization apparatus according to claim 1, characterized by: The fixing mechanism (3) consists of a clip (4), a handle (6) and a slot (15). The slot (15) is located on both sides of the sealing door (16). The clip (4) is rotatably installed around one side of the first carbonization furnace (2) and the second carbonization furnace (12). The handle (6) is installed on one side of the clip (4). The clip (4) is embedded inside the slot (15).

6. A fruit tree carbonization apparatus according to claim 1, characterized by: A sealing door (19) is rotatably installed on one side of the filling port (5), and a handle is installed on one side of the sealing door (19).

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