A mold core for easy demolding of multi-directional dovetail groove back pattern forming of ceramic tiles

Abstract

This utility model discloses a mold core for forming multi-directional dovetail groove back patterns in ceramic tiles, which facilitates demolding and relates to the field of ceramic tile demolding technology. The utility model includes a fixing box and a demolding mechanism. Specifically, the demolding mechanism involves moving the left and right side moving frames upwards, with three moving strips moving upwards together along an inclined groove, pushing and pressing the moving block away from the fixing block. When the left and right side moving frames reach their limit positions, the moving strips are flush with the tops of the fixing block and the moving block. Then, the front and back moving frames simultaneously move upwards, with three moving strips moving upwards together, pushing and pressing the moving block away from the fixing block. When the moving strips reach their limit positions, their tops are flush with the tops of the fixing block and the moving block, and the front and back moving frames are locked. This structure achieves rapid and efficient molding and demolding by controlling the relative proximity and distance between the fixing block and the moving blocks, and between the fixing blocks and the moving blocks.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic tile demolding technology, and in particular relates to a mold core for forming multi-directional dovetail groove back patterns of ceramic tiles that facilitates demolding. Background Technology

[0002] Dovetail grooves in ceramic tiles are a structural design used in the field of tile installation to enhance the stability of the installation. They are characterized by the width of the bottom of the groove being wider than the width of the opening, forming a unique dovetail shape. Most existing dovetail grooves in ceramic tiles are unidirectional, which results in a small contact area between the dovetail groove and the cement, leading to an unsatisfactory adhesion effect.

[0003] Currently, the core of the mold for bidirectional dovetail grooves in ceramic tiles is mostly a grid-shaped dovetail groove block. To facilitate demolding, the dovetail groove block is made of hard rubber. However, when pressing ceramic tiles, the material will squeeze the rubber dovetail groove block, which often results in the width of the groove opening being the same as the width of the groove bottom, thus making the ceramic tile unusable. To address this, we have proposed a mold core for forming multidirectional dovetail groove back patterns in ceramic tiles that facilitates demolding. Utility Model Content

[0004] The purpose of this invention is to provide a mold core for forming multi-directional dovetail groove back patterns in ceramic tiles that facilitates demolding. By setting up a demolding mechanism, specifically, the left and right side moving frames move upwards, and three moving strips move upwards together, along the inclined groove, pushing and squeezing moving block one away from fixed block one. When the left and right side moving frames reach their limit positions, moving strip one is flush with the top of fixed block one and moving block one. Subsequently, the front and back moving frames move upwards simultaneously, and three moving strips move upwards together, pushing and squeezing moving block two away from fixed block two along the inclined groove. When moving strip two reaches its limit position, its top is flush with the top of fixed block two and moving block two, and the front and back moving frames are locked. This structure achieves rapid and efficient molding and demolding by controlling the mutual approach and distance between fixed block one and moving block one, and between fixed block two and moving block two. This solves the problem that existing mold cores, which use hard rubber for easy demolding, cause material to squeeze the mold when pressing ceramic tiles, resulting in the dovetail groove of the ceramic tile having the same width at the bottom and opening.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a mold core for forming multi-directional dovetail groove back patterns on ceramic tiles, which facilitates demolding. It includes a fixing box, inside which a mold box is fixedly connected. A ceramic tile is installed inside the mold box, and the bottom of the ceramic tile has several dovetail grooves. The model also includes:

[0007] A demolding mechanism, disposed inside the mold box, is used to disengage the mold from the dovetail groove. The demolding mechanism includes several fixed blocks (first type), movable blocks (first type), fixed blocks (second type), and movable blocks (second type); and

[0008] A locking mechanism is provided around the outer surface of the fixed box, and the locking mechanism is used to fix and unlock the mold;

[0009] Among them, several of the dovetail grooves are staggered, and the upper half of the fixed block 1, movable block 1, fixed block 2 and movable block 2 are all arranged in an isosceles trapezoidal shape. The outer surfaces of the fixed block 1, movable block 1, fixed block 2 and movable block 2 are all covered with rubber. The left and right ends of the fixed block 1 are fixedly connected to the inner wall of the fixed box, and the front and back of the fixed block 2 are fixedly connected to the inner wall of the fixed box.

[0010] Furthermore, the bottom of the inner wall of the mold box is provided with several fixing grooves 1 and 2, which are staggered.

[0011] The depth of the first fixing groove is lower than the depth of the second fixing groove. The left and right sides of the first fixing groove penetrate the mold box and extend to the outside. The front and back of the second fixing groove penetrate the mold box and extend to the outside.

[0012] Furthermore, the locking mechanism includes several movable frames, and several inclined grooves are formed around the outer surface of the fixed box. A locking post is slidably limited inside the movable frame. A spring is sleeved on the outside of the locking post. One end of the spring is fixedly connected to the locking post, and the other end of the spring is fixedly connected to the side of the movable frame away from the fixed box. Locking grooves are formed around the outer surface of the fixed box, and the locking post is inserted into the locking groove.

[0013] The inclined groove is inclined, and several inclined grooves on the same side are equally spaced.

[0014] Furthermore, a U-shaped frame is fixedly connected to the bottom of the fixed block one, a U-shaped frame is fixedly connected to the bottom of the movable block one, the fixed block two is fixedly connected to the fixed block one, and a plurality of slots one and slot two are opened at the bottom of the movable block two. The movable block one is slidably limited to the fixed slot one, and the movable block two is slidably limited to the fixed slot two.

[0015] Both U-shaped frame one and U-shaped frame two are U-shaped. The width of slot one is the same as the width of U-shaped frame one, and the width of slot two is wider than the width of U-shaped frame two.

[0016] Furthermore, the first U-shaped frame is slidably limited to the first slot, the second U-shaped frame is slidably limited to the second slot, and the mold box is provided with a plurality of moving strips one and two;

[0017] Among them, several of the moving strips one and two are arranged alternately, and the outer surfaces of the moving strips one and two are covered with rubber.

[0018] Furthermore, the left and right ends of the first movable strip are fixedly connected to the sides of the two movable frames located on the left and right sides respectively, which are close to each other. The front and back ends of the second movable strip are fixedly connected to the sides of the two movable frames located on the front and back sides respectively, which are close to each other. The first movable strip and the second movable strip are inserted into each other. The left and right ends of the first movable strip are respectively engaged with the two inclined groove sliding limiters. The front and back ends of the second movable strip are respectively engaged with the two inclined groove sliding limiters.

[0019] Among them, several of the moving strips one and two are arranged alternately, and the top of the moving strip two has three equally spaced openings.

[0020] Furthermore, several ear blocks are fixedly connected to the inner wall of the fixed box around the perimeter, and springs are fixedly connected to the side of the ear blocks near the second movable block. The other end of the springs is fixedly connected to the side of the second movable block near the ear block.

[0021] Spring 2 is used to push movable block 2 to reset, and both the front and back sides of movable block 2 are in contact with the inner wall of the fixed box.

[0022] This utility model has the following beneficial effects:

[0023] 1. This utility model, by setting up a demolding mechanism, specifically involves moving the left and right side moving frames upwards, with three moving strips moving upwards together. These strips move along the inclined groove, pushing and squeezing the moving block away from the fixed block. When the left and right side moving frames reach their limit positions, the moving strips are flush with the top of the fixed block and the moving block. Subsequently, the front and back moving frames move upwards simultaneously, with three moving strips moving upwards together. These strips push and squeeze the moving block away from the fixed block. When the moving strip reaches its limit position, its top is flush with the top of the fixed block and the moving block. The front and back moving frames are then locked. This structure achieves rapid and efficient molding and demolding by controlling the mutual approach and distance between the fixed block and the moving block, and between the fixed block and the moving block.

[0024] 2. This utility model uses a locking mechanism. Specifically, after the movable frame moves to its limit position, the locking pin enters the locking groove under the action of a spring force, at which point the movable frame is locked. Then, the locking pin connected to the movable frame is pulled out, causing the locking pin to leave the corresponding locking groove. Then, the movable frame is pressed down again to release the mold from its fixation.

[0025] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0028] Figure 2 This is a schematic diagram of the movable strip structure of this utility model;

[0029] Figure 3 This is a schematic diagram of the dovetail groove structure of this utility model;

[0030] Figure 4 This is a schematic diagram of the fixing groove structure of this utility model;

[0031] Figure 5 This is a schematic diagram of the overall structure of the demolding mechanism of this utility model;

[0032] Figure 6 This utility model Figure 5 A magnified structural diagram of A in the middle;

[0033] Figure 7 This is a schematic diagram of the second groove structure of this utility model;

[0034] Figure 8 This is a schematic diagram of the overall structure of the locking mechanism of this utility model.

[0035] The attached diagram lists the components represented by each number as follows:

[0036] 1. Fixing box; 11. Mold box; 12. Tile; 121. Dovetail groove; 2. Demolding mechanism; 21. Fixing groove one; 22. Fixing groove two; 23. Fixing block one; 231. U-shaped frame one; 24. Moving block one; 241. U-shaped frame two; 25. Fixing block two; 26. Moving block two; 261. Groove one; 262. Groove two; 27. Moving strip one; 28. Moving strip two; 3. Locking mechanism; 31. Moving frame; 32. Inclined groove; 33. Locking post; 331. Spring one; 332. Locking groove; 34. Ear block; 341. Spring two. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0038] Please see Figures 1-8As shown, this utility model is a mold core for forming multi-directional dovetail groove back patterns of ceramic tiles that is easy to demold. It includes a fixed box 1, a mold box 11 fixedly connected inside the fixed box 1, a ceramic tile 12 installed inside the mold box 11, and several dovetail grooves 121 formed on the bottom of the ceramic tile 12. It also includes a demolding mechanism 2, disposed inside the mold box 11, used to disengage the mold from the dovetail grooves 121. The demolding mechanism 2 includes several fixing blocks 23, moving blocks 24, fixing blocks 25, and moving blocks 26; and a locking mechanism 3. The fixing mechanism 3 is arranged around the outer surface of the fixing box 1, and the locking mechanism 3 is used to fix and unlock the mold. Several dovetail grooves 121 are staggered. The upper parts of fixing block 1 23, moving block 1 24, fixing block 25, and moving block 26 are all isosceles trapezoids. The outer surfaces of fixing block 1 23, moving block 1 24, fixing block 25, and moving block 26 are all covered with rubber. The left and right ends of fixing block 1 23 are fixedly connected to the inner wall of the fixing box 1, and the front and back sides of fixing block 25 are fixedly connected to the inner wall of the fixing box 1. Several fixing grooves 1 21 and fixing groove 22 are provided at the bottom of the inner wall of the mold box 11, and these grooves are staggered. The depth of fixing groove 1 21 is lower than the depth of fixing groove 22. The left and right sides of fixing groove 1 21 penetrate the mold box 11 and extend to the outside, and the front and back sides of fixing groove 22 penetrate the mold box 11 and extend to the outside. The locking mechanism 3 includes several movable frames 31. Several inclined slots 32 are opened around the outer surface of the fixed box 1. The movable frames 31 are slidably limited and fitted with locking pins 33. A spring 331 is sleeved on the outside of the locking pin 33. One end of the spring 331 is fixedly connected to the locking pin 33, and the other end of the spring 331 is fixedly connected to the side of the movable frame 31 away from the fixed box 1. Locking grooves 332 are opened around the outer surface of the fixed box 1. The locking pins 33 are inserted into the locking grooves 332. The inclined slots 32 are inclined, and the several inclined slots 32 on the same side are equally spaced. The bottom of the fixed block 23 is fixedly connected to the U-shaped frame 231, the bottom of the movable block 24 is fixedly connected to the U-shaped frame 241, the fixed block 25 is fixedly connected to the fixed block 23, and the bottom of the movable block 26 has several slots 261 and 262. The movable block 24 is slidably limited to the fixed slot 21, and the movable block 26 is slidably limited to the fixed slot 22. The U-shaped frame 231 and the U-shaped frame 241 are both U-shaped. The width of the slot 261 is the same as the width of the U-shaped frame 231, and the width of the slot 262 is wider than the width of the U-shaped frame 241. U-shaped frame 231 and slot 261 slide and limit each other, U-shaped frame 241 and slot 262 slide and limit each other, and the mold box 11 is provided with several moving strips 27 and 28; among them, the moving strips 27 and 28 are staggered, and the outer surfaces of the moving strips 27 and 28 are covered with rubber.The left and right ends of the first movable strip 27 are fixedly connected to the sides of the two movable frames 31 located on the left and right sides respectively. The front and back ends of the second movable strip 28 are fixedly connected to the sides of the two movable frames 31 located on the front and back respectively. The first movable strip 27 and the second movable strip 28 are inserted into each other. The left and right ends of the first movable strip 27 are slidably limited by two inclined grooves 32 respectively. The front and back ends of the second movable strip 28 are slidably limited by two inclined grooves 32 respectively. Among them, several first movable strips 27 and second movable strips 28 are staggered. The top of the second movable strip 28 has three equally spaced openings. Several lugs 34 are fixedly connected to the inner wall of the fixed box 1. A spring 341 is fixedly connected to the side of the lugs 34 near the movable block 26. The other end of the spring 341 is fixedly connected to the side of the movable block 26 near the lugs 34. The spring 341 is used to push the movable block 26 to reset. The front and back of the movable block 26 are in contact with the inner wall of the fixed box 1.

[0039] A specific application of this embodiment is as follows: In use, the left and right movable frames 31 are moved upwards simultaneously. At this time, the three movable bars 27 will move upwards at the same time. When the movable bars 27 move upwards, they will move along the inclined groove 32. At this time, the movable bars 27 will push and squeeze the movable block 24, making it away from the fixed block 23. When the movable block 24 moves away from the fixed block 23, it will squeeze the two springs 341 connected to it. At the same time, the U-shaped frame 241 at the bottom of the movable block 24 will slide in the slot 262. When the left and right movable frames 31 drive several movable bars 27 to the limit position, the movable bars 27 are flush with the top of the fixed block 23 and the movable block 24, and the locking post 33 is in the spring 33 Under the action of the elastic force, it will enter the locking groove 332. At this time, the two movable frames 31 on the left and right sides are locked. Then, the movable frames 31 on the front and back are moved up at the same time. At this time, the three movable bars 28 will move up at the same time and push and squeeze the movable block 26 along the inclined groove 32, so that it is away from the fixed block 25. At this time, the two springs 341 connected to the movable block 26 are squeezed. At the same time, when the movable block 26 moves, the slot 1 261 and slot 2 262 are respectively slidably limited to the U-shaped frame 231 and U-shaped frame 241. When the movable bar 28 moves up to the limit position, the top of the movable bar 28 is flush with the top of the fixed block 25 and the movable block 26. At the same time, the movable frames 31 on the front and back are locked.

[0040] At this point, the material can be poured into the mold box 11 and evenly filled. Then, the material is pressed down using a hydraulic press. The material cannot enter the transverse dovetail groove block formed by the fixed block 23, the movable block 24, and the movable strip 27, nor can it enter the longitudinal dovetail groove block formed by the fixed block 25, the movable block 26, and the movable strip 28. After the material solidifies, the two locking pins 33 on the front and back are pulled out simultaneously. At this time, the two springs 331 on the front and back are compressed. Then, the movable frames 31 on the front and back are pressed down simultaneously, so that the bottom of the three movable strips 28 contacts the bottom of the inner wall of the fixed groove 22. During this process, when the movable block 26 loses its compression, the two springs 341 connected to it will push the movable block 26 towards the fixed block 25. Move 25 and contact the fixed block 25. Then, release the left and right moving frames 31 in the same way and press down so that the bottom of the moving strip 27 contacts the bottom of the fixed groove 21. At this time, the moving block 24 will be pushed towards the fixed block 23 by the two springs 341 connected to it, and finally contact the fixed block 23. At this time, while shaking, move the tile 12 upward so that the dovetail groove 121 no longer contacts the fixed block 23, the moving block 24, the fixed block 25 and the moving block 26. Then the tile 12 can be removed. The rubber covering the outer surface of the fixed block 23, the moving block 24, the fixed block 25, the moving block 26, the moving strip 27 and the moving strip 28 can prevent material leakage when the dovetail groove block is formed.

[0041] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0042] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A tile multi-directional dovetail groove back texture forming mold core with convenient demolding, comprising a fixed box (1), a mold box (11) is fixedly connected inside the fixed box (1), a tile (12) is installed inside the mold box (11), a plurality of dovetail grooves (121) are formed in the bottom of the tile (12), characterized in that, Also includes: A demolding mechanism (2) is disposed inside the mold box (11). The demolding mechanism (2) is used to disengage the mold from the dovetail groove (121). The demolding mechanism (2) includes several fixed blocks (23), movable blocks (24), fixed blocks (25), and movable blocks (26). Locking mechanism (3) is provided around the outer surface of the fixed box (1) and is used to fix and unlock the mold; Among them, several of the dovetail grooves (121) are staggered. The upper half of the fixed block 1 (23), movable block 1 (24), fixed block 2 (25) and movable block 2 (26) are all arranged in an isosceles trapezoidal shape. The outer surfaces of the fixed block 1 (23), movable block 1 (24), fixed block 2 (25) and movable block 2 (26) are all covered with rubber. The left and right ends of the fixed block 1 (23) are fixedly connected to the inner wall of the fixed box (1). The front and back of the fixed block 2 (25) are fixedly connected to the inner wall of the fixed box (1).

2. The mold core for forming multi-directional dovetail groove back patterns of ceramic tiles with convenient demolding as described in claim 1, characterized in that, The bottom of the inner wall of the mold box (11) is provided with a plurality of fixing grooves 1 (21) and fixing grooves 2 (22), and the plurality of fixing grooves 1 (21) and fixing grooves 2 (22) are arranged alternately; The depth of the first fixing groove (21) is lower than the depth of the second fixing groove (22). The left and right sides of the first fixing groove (21) penetrate the mold box (11) and extend to the outside. The front and back sides of the second fixing groove (22) penetrate the mold box (11) and extend to the outside.

3. A mold core for forming a multi-directional dovetail backgrain of a tile with easy demolding according to claim 1, characterized in that, The locking mechanism (3) includes several movable frames (31), and several inclined grooves (32) are opened around the outer surface of the fixed box (1). The movable frame (31) is slidably limited and fitted with a locking post (33). A spring (331) is sleeved on the outside of the locking post (33). One end of the spring (331) is fixedly connected to the locking post (33), and the other end of the spring (331) is fixedly connected to the side of the movable frame (31) away from the fixed box (1). Locking grooves (332) are opened around the outer surface of the fixed box (1), and the locking post (33) is inserted into the locking groove (332). The inclined groove (32) is inclined, and several inclined grooves (32) located on the same side are equally spaced.

4. A mold core for forming a multi-directional dovetail backgrain of a tile with easy demolding according to claim 2, characterized in that, The bottom of the fixed block 1 (23) is fixedly connected to a U-shaped frame 1 (231), the bottom of the movable block 1 (24) is fixedly connected to a U-shaped frame 2 (241), the fixed block 2 (25) is fixedly connected to the fixed block 1 (23), the bottom of the movable block 2 (26) is provided with a plurality of slots 1 (261) and slots 2 (262), the movable block 1 (24) is slidably limited to the fixed slot 1 (21), and the movable block 2 (26) is slidably limited to the fixed slot 2 (22); Among them, both U-shaped frame one (231) and U-shaped frame two (241) are U-shaped. The width of slot one (261) is the same as the width of U-shaped frame one (231), and the width of slot two (262) is wider than the width of U-shaped frame two (241).

5. A mold core for forming a multi-directional dovetail backgrain of a tile with easy demolding according to claim 4, characterized in that, The first U-shaped frame (231) is slidably limited to the first slot (261), the second U-shaped frame (241) is slidably limited to the second slot (262), and the mold box (11) is provided with a plurality of moving strips one (27) and moving strips two (28); Among them, several of the moving strips one (27) and moving strip two (28) are staggered, and the outer surfaces of the moving strips one (27) and moving strip two (28) are covered with rubber.

6. A mold core for forming a multi-directional dovetail backgrain of a tile with easy demolding according to claim 5, characterized in that, The left and right ends of the first movable strip (27) are fixedly connected to the sides of the two movable frames (31) located on the left and right sides respectively. The front and back ends of the second movable strip (28) are fixedly connected to the sides of the two movable frames (31) located on the front and back respectively. The first movable strip (27) and the second movable strip (28) are inserted together. The left and right ends of the first movable strip (27) are slidably limited by two inclined grooves (32) respectively. The front and back ends of the second movable strip (28) are slidably limited by two inclined grooves (32) respectively. Among them, several of the first movable strip (27) and the second movable strip (28) are staggered, and the top of the second movable strip (28) has three equally spaced openings.

7. A mold core for forming a multi-directional dovetail backgrain of a tile with easy demolding according to claim 3, characterized in that, The inner wall of the fixed box (1) is fixedly connected with several ear blocks (34) on all four sides. Each ear block (34) is fixedly connected with a spring (341) on the side of the movable block (26) near the ear block (34). The other end of the spring (341) is fixedly connected to the side of the movable block (26) near the ear block (34). Among them, spring 2 (341) is used to push moving block 2 (26) to reset, and the front and back of moving block 2 (26) are in contact with the inner wall of fixed box (1).

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