Corrosion-resistant environment-friendly high-phosphorus alloy steel wire
By introducing a central metal tensile wire, a carbide protective layer, and a multi-layer braided structure into the alloy steel wire, the problems of easy breakage and poor corrosion resistance of the alloy steel wire are solved, achieving higher tensile strength and wear and corrosion resistance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANCHANG RUNYUAN METAL PROD CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-07-03
AI Technical Summary
Existing alloy steel wires are prone to breakage during cutting and have poor corrosion resistance, which affects the cutting operation.
It adopts a combined structure of central metal tensile wire, carbonized protective layer, passivation film, aluminum alloy braided layer and steel strip armor layer to improve tensile strength and corrosion resistance.
It improves the tensile strength, wear resistance, and corrosion resistance of alloy steel wire, ensuring the stability and durability of cutting operations.
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Figure CN224446421U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel wire technology, specifically to a corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire. Background Technology
[0002] Alloy steel wire, also known as cutting wire, is a special type of hard and brittle material used for cutting. It is a special steel wire with a zinc-copper plated surface, belonging to photovoltaic consumables. It has a wide range of applications, including cutting various high-precision, hard, and brittle products, and can serve as the abrasive carrier in multi-wire saws. As a consumable material, alloy steel wire is widely used in energy and public utilities, aerospace, and equipment fields. Examples include cutting solar silicon wafers, quartz materials, monocrystalline silicon, and polycrystalline silicon. Waste or substandard cutting wire can be used to make steel brushes and steel ropes, with wide applications both domestically and internationally, and at a relatively low price.
[0003] Existing alloy steel wires, due to their thinness and low tensile strength, are prone to breakage during cutting, affecting the cutting process. Furthermore, existing alloy steel wires have poor corrosion resistance. Therefore, this application designs a corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire to solve these problems. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] In view of the above and / or the problems existing in the use of corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire. The overall tensile strength is improved through the central metal tensile wire, and the carbonized protective layer has a good anti-corrosion effect. The carbonized protective layer is generated by the carbonization of carbon elements inside the molybdenum alloy body. The passivation film further improves the corrosion resistance of the metal tensile wire. The addition of an aluminum alloy braided layer and a steel strip armor layer increases the strength while increasing the external corrosion resistance. The chromium-molybdenum alloy wear-resistant wire has excellent wear resistance and corrosion resistance.
[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0008] A corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire, comprising:
[0009] Molybdenum alloy core assembly;
[0010] An external reinforcing component, comprising a filler layer disposed around the periphery of the molybdenum alloy core component, an aluminum alloy braided layer disposed around the periphery of the filler layer, and a steel strip armor layer disposed around the periphery of the aluminum alloy braided layer.
[0011] As a preferred embodiment of the corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire described in this utility model, the molybdenum alloy core assembly includes a metal tensile wire located at the center and a wrapping layer disposed on the outer periphery of the metal tensile wire.
[0012] As a preferred embodiment of the corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire of this utility model, a molybdenum alloy body is provided on the outer periphery of the wrapping layer, and a carbide protective layer is provided on the outer periphery of the molybdenum alloy body.
[0013] As a preferred embodiment of the corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire of this utility model, a passivation film is provided on the outer periphery of the metal tensile wire, and the passivation film is disposed on the inner wall of the wrapping layer.
[0014] As a preferred embodiment of the corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire of this utility model, a chromium-molybdenum alloy wear-resistant wire is wound around the outer periphery of the steel strip armor layer, and the side wall of the chromium-molybdenum alloy wear-resistant wire is provided with a groove.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire improves the overall tensile strength through the central metal tensile wire, and the carbonized protective layer has a good anti-corrosion effect. The carbonized protective layer is generated by the carbonization of carbon elements inside the molybdenum alloy body. The passivation film further improves the corrosion resistance of the metal tensile wire. The setting of aluminum alloy braided layer and steel strip armor layer improves the strength while increasing the external corrosion resistance. The chromium-molybdenum alloy wear-resistant wire has excellent wear resistance and corrosion resistance. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0017] Figure 1 This is a schematic diagram of the overall structure of a corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire according to this utility model;
[0018] Figure 2 This is a schematic diagram of a molybdenum alloy core component of a corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire according to the present invention.
[0019] Figure 3This is a schematic diagram of the metal tensile wire structure of a corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire according to this utility model.
[0020] 100. Molybdenum alloy core assembly; 101. Metal tensile wire; 1011. Passivation film; 102. Wrapping layer; 103. Molybdenum alloy body; 104. Carbide protective layer; 200. External reinforcing assembly; 210. Filling layer; 220. Aluminum alloy braided layer; 230. Steel strip armor layer; 231. Chromium-molybdenum alloy wear-resistant wire. Detailed Implementation
[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0022] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure will not be enlarged to scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0024] This invention provides a corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire. The overall tensile strength is enhanced by the central metal tensile wire, and the carbonized protective layer provides excellent corrosion protection. The carbonized protective layer is generated by the carbonization of carbon elements inside the molybdenum alloy body. The passivation film further enhances the corrosion resistance of the metal tensile wire. The addition of an aluminum alloy braided layer and a steel strip armor layer increases both strength and external corrosion resistance. The chromium-molybdenum alloy wear-resistant wire has excellent wear resistance and corrosion resistance.
[0025] Figures 1-3 The diagram shown is a structural schematic of one embodiment of the corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire of this utility model. Please refer to [link / reference]. Figures 1-3 The corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire of this embodiment includes a molybdenum alloy core assembly 100 and an outer reinforcing assembly 200 as its main body.
[0026] The molybdenum alloy core assembly 100 enhances the overall tensile strength through the central metal tensile wire 101. The carbide protective layer 104 provides excellent corrosion protection. The carbide protective layer 104 is generated by the carbonization of carbon elements inside the molybdenum alloy body 103. The passivation film 1011 further enhances the corrosion resistance of the metal tensile wire 101. Specifically, in this embodiment, the molybdenum alloy core assembly 100 includes a metal tensile wire 101 located at the center and a wrapping layer 102 disposed on the outer periphery of the metal tensile wire 101. In this embodiment, the outer periphery of the wrapping layer 102 is provided with the molybdenum alloy body 103, the outer periphery of the molybdenum alloy body 103 is provided with the carbide protective layer 104, and the outer periphery of the metal tensile wire 101 is provided with the passivation film 1011. The passivation film 1011 is disposed on the inner wall of the wrapping layer 102.
[0027] The outer reinforcing component 200 improves strength and increases external corrosion resistance through the setting of aluminum alloy braided layer 220 and steel strip armor layer 230. Chromium-molybdenum alloy wear-resistant wire 231 has excellent wear resistance and corrosion resistance. Specifically, the outer reinforcing component 200 includes a filling layer 210 disposed around the molybdenum alloy core component 100, an aluminum alloy braided layer 220 disposed around the filling layer 210, and a steel strip armor layer 230 disposed around the aluminum alloy braided layer 220. In this embodiment, the outer periphery of the steel strip armor layer 230 is wrapped with chromium-molybdenum alloy wear-resistant wire 231, and the sidewall of the chromium-molybdenum alloy wear-resistant wire 231 is provided with grooves.
[0028] Combination Figures 1-3 The corrosion-resistant and environmentally friendly high-molybdenum alloy steel wire of this embodiment is used as follows: the overall tensile strength is improved by the central metal tensile wire 101, the carbonized protective layer 104 has a good anti-corrosion effect, and the carbonized protective layer 104 is generated by the carbonization of carbon elements inside the molybdenum alloy body 103. The passivation film 1011 further improves the corrosion resistance of the metal tensile wire 101. The aluminum alloy braided layer 220 and the steel strip armor layer 230 are set to improve the strength and increase the external corrosion resistance. The chromium-molybdenum alloy wear-resistant wire 231 has good wear resistance and corrosion resistance.
[0029] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A corrosion resistant, environmentally friendly, high phosphorus alloy steel wire, characterized in that, include: Molybdenum alloy core assembly (100); The outer reinforcing component (200) includes a filling layer (210) disposed on the outer periphery of the molybdenum alloy core component (100), an aluminum alloy braided layer (220) disposed on the outer periphery of the filling layer (210), and a steel strip armor layer (230) disposed on the outer periphery of the aluminum alloy braided layer (220).
2. The corrosion-resistant, environmentally friendly high-phosphorus alloy steel wire according to claim 1, characterized in that, The molybdenum alloy core assembly (100) includes a metal tensile wire (101) located at the center and a wrapping layer (102) disposed on the outer periphery of the metal tensile wire (101).
3. The corrosion-resistant, environmentally friendly high-phosphorous alloy steel wire according to claim 2, characterized in that, The outer periphery of the encapsulation layer (102) is provided with a molybdenum alloy body (103), and the outer periphery of the molybdenum alloy body (103) is provided with a carbide protective layer (104).
4. The corrosion-resistant, environmentally friendly high-phosphorous alloy steel wire according to claim 3, characterized in that, A passivation film (1011) is provided on the outer periphery of the metal tensile wire (101), and the passivation film (1011) is disposed on the inner wall of the wrapping layer (102).
5. The corrosion-resistant, environmentally friendly high-phosphorous alloy steel wire according to claim 4, characterized in that, The outer periphery of the steel strip armor layer (230) is provided with chromium-molybdenum alloy wear-resistant wires (231), and the sidewalls of the chromium-molybdenum alloy wear-resistant wires (231) are provided with grooves.