A synthetic leather foaming device for mixing raw materials

Abstract

This utility model discloses a synthetic leather foaming device for mixing raw materials, including a fixed platform, a support rod fixedly connected to the top of the fixed platform, a connecting frame fixedly connected to the upper end of the support rod, a stirring device arranged above the connecting frame, storage devices arranged on the left and right sides above the stirring device, an auxiliary device arranged in the middle of the upper part of the stirring device, a collection frame arranged in front of the fixed platform, and casters fixedly connected to the four corners below the collection frame. The stirring device includes a stirring rod for stirring the raw materials, the storage device includes a scale for marking the amount of material to be fed, and the auxiliary device includes a piston for assisting in the extrusion of the stirred raw materials. Through this structure, the feeding and discharging processes of the material can be separated, making material transfer more convenient and allowing for more precise material addition.

Description

Technical Field

[0001] This utility model relates to the technical field of synthetic leather production equipment, and in particular to a synthetic leather foaming device for mixing raw materials. Background Technology

[0002] Synthetic leather is an artificial leather made by combining chemical raw materials with a base fabric. It simulates the appearance and properties of natural leather and is widely used in clothing, footwear, furniture, and automotive interiors. Its main types include soft and breathable PU leather, durable and inexpensive PVC leather, and high-end simulated microfiber leather, offering advantages such as low cost, flexible design, and protection against animal damage.

[0003] 1. In the existing technology, after the synthetic leather raw material is mechanically foamed, the mixing device is located on the ground, and the feeding and discharging operations are all carried out through the opening above the mixing device. This makes it difficult to pour out the material after the synthetic leather foaming is completed, which is not conducive to the rapid transfer of materials and efficient production operations.

[0004] 2. In the existing technology, during the process of manually adding raw materials, the measuring tools used in the process are easily affected by the operator's operation. That is, the measuring tools are prone to tilting when held by the operator, which makes the amount of raw materials added into the mixing device inaccurate, thus affecting the quality of the final product and hindering the high-quality production of the product. Utility Model Content

[0005] The purpose of this invention is to provide a synthetic leather foaming device for mixing raw materials, which can separate the feeding and discharging processes of materials, making it easier to transfer materials and allowing for more precise addition of materials.

[0006] To achieve the above objectives, a synthetic leather foaming device for mixing raw materials is provided, comprising a fixed platform, a support rod fixedly connected to the top of the fixed platform, a connecting frame fixedly connected to the upper end of the support rod, a stirring device arranged above the connecting frame, storage devices arranged on the left and right sides above the stirring device, an auxiliary device arranged in the middle of the upper part of the stirring device, a collection frame arranged in front of the fixed platform, a handle fixedly connected to the front of the collection frame, and casters fixedly connected to the four lower corners of the collection frame.

[0007] The mixing device includes a mixing rod for mixing the raw materials, the storage device includes a scale for marking the amount of material to be fed, and the auxiliary device includes a piston for assisting in the extrusion of the mixed raw materials.

[0008] According to the synthetic leather foaming device for mixing raw materials, the collecting frame is located in front of the fixed platform, and the collecting frame is slidably connected to the fixed platform.

[0009] According to the synthetic leather foaming device for mixing raw materials, the stirring device includes a chamber, a first motor is fixedly connected to the lower part of the chamber, a stirring rod is fixedly connected to the output end of the first motor, a stabilizing frame is fixedly connected inside the chamber, a transfer pump is installed on the upper left and right sides of the chamber, a one-way air inlet valve is installed on the left side of the chamber, a controllable pressure relief valve is installed on the right side of the chamber, a feed pipe is fixedly connected to the lower part of the chamber, a plug is inserted into the feed pipe, an opening is opened below the plug, and an air inlet is opened at the upper part of the chamber.

[0010] According to the synthetic leather foaming device for mixing raw materials, the chamber is located above the connecting frame, and the chamber is fixedly connected to the connecting frame.

[0011] According to the synthetic leather foaming device for mixing raw materials, the stirring rod is rotatably connected to the stabilizing frame, and the output end of the transfer pump is connected to the interior of the chamber.

[0012] According to the synthetic leather foaming device for mixing raw materials, the storage device includes a box, a cover threaded to the top of the box, an observation window installed at the front of the box, a scale fixedly connected to the right front of the box, a sliding frame fixedly connected to the left front of the box, a slider slidably connected inside the sliding frame, an auxiliary spring fixedly connected to the front of the slider, and a locking bolt threadedly connected to the front of the slider.

[0013] According to the synthetic leather foaming device for mixing raw materials, the box body and the silo body are fixedly connected, and the box body is connected to the input end of the transfer pump.

[0014] According to the synthetic leather foaming device for mixing raw materials, the auxiliary device includes a frame, a second motor is fixedly connected to the upper part of the frame, a lifting screw is fixedly connected to the output end of the second motor, a lifting block is threadedly connected to the upper part of the lifting screw, a lifting rod is fixedly connected to the lower part of the lifting block, a piston is fixedly connected to the lower part of the lifting rod, the piston is located inside the chamber, the piston is in close contact with the inner wall of the chamber, the piston is slidably connected to the chamber, and the frame is fixedly connected to the chamber.

[0015] This utility model has the following beneficial effects:

[0016] 1. Compared with existing technologies, this new technology incorporates a transfer pump, with the pump's input connected to the housing and its output connected to the interior of the storage chamber. This allows operators to use the pump to add liquid synthetic leather raw materials and liquid additives from the upper left and right side chambers into the storage chamber. Closing the controllable pressure relief valve allows the piston to move downwards, pushing the liquid synthetic leather downwards. The liquid synthetic leather then pushes a stopper into the collection frame, where the operator can retrieve the stopper using a rope. With continued piston movement, the liquid synthetic leather continues to flow into the collection frame. This combination of technologies separates the material feeding and discharging processes, facilitating material transfer.

[0017] 2. Compared with existing technologies, this new technology incorporates a slider aligned with a scale, allowing operators to slide the slider and tighten the locking bolts to bring it to the top of the internal material level. A transfer pump then adds material to the silo. By observing the scale and recognizing the liquid level at a specified value, the transfer pump is shut off. This provides a reference for the material addition process, enabling operators to add materials more precisely. Furthermore, the storage device remains stable and does not shift or tilt during this process, ensuring accurate material addition. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a perspective view of a synthetic leather foaming device for mixing raw materials according to this utility model;

[0020] Figure 2 This is a cross-sectional view of the chamber of a synthetic leather foaming device for mixing raw materials according to this utility model;

[0021] Figure 3 This is a perspective view of the storage device of a synthetic leather foaming apparatus for mixing raw materials according to this utility model;

[0022] Figure 4 This utility model relates to a synthetic leather foaming device for mixing raw materials. Figure 3 Enlarged view of point A in the middle.

[0023] Legend:

[0024] 1. Fixed platform; 2. Support rod; 3. Connecting frame; 4. Stirring device; 5. Storage device; 6. Auxiliary device; 7. Collection frame; 8. Handle; 9. Casters;

[0025] 41. Bin body; 42. First motor; 43. Stirring rod; 44. Stabilizing frame; 45. Transfer pump; 46. One-way air inlet valve; 47. Controllable pressure relief valve; 48. Feed pipe; 49. Plug; 410. Opening; 411. Air inlet;

[0026] 51. Box body; 52. Lid; 53. Observation window; 54. Scale; 55. Sliding frame; 56. Sliding block; 57. Auxiliary spring; 58. Locking bolt;

[0027] 61. Frame; 62. Second motor; 63. Lifting screw; 64. Lifting block; 65. Lifting rod; 66. Piston. Detailed Implementation

[0028] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0029] Reference Figure 1-4 This utility model discloses a synthetic leather foaming device for mixing raw materials, comprising a fixed platform 1, a support rod 2 fixedly connected to the top of the fixed platform 1, a connecting frame 3 fixedly connected to the upper end of the support rod 2, a stirring device 4 arranged above the connecting frame 3, storage devices 5 arranged on the left and right sides above the stirring device 4, an auxiliary device 6 arranged in the middle of the upper part of the stirring device 4, a collection frame 7 arranged in front of the fixed platform 1, the collection frame 7 being slidably connected to the fixed platform 1, a handle 8 fixedly connected to the front of the collection frame 7, and casters 9 fixedly connected to the four lower corners of the collection frame 7. The stirring device 4 includes a stirring rod 43 for stirring the raw materials, the storage device 5 includes a scale 54 for marking the amount of material to be fed, and the auxiliary device 6 includes a piston 66 for assisting in the extrusion of the stirred raw materials.

[0030] The above structure, by setting up a collection frame 7, enables the collection and transfer of the foamed liquid synthetic leather. A handle 8 is fixedly connected to the front of the collection frame 7, and casters 9 are fixedly connected to the four lower corners of the collection frame 7, so that the operator can hold the handle 8 and pull the collection frame 7 to move it, thereby facilitating the transfer of the liquid synthetic leather.

[0031] The stirring device 4 includes a chamber 41. A first motor 42 is fixedly connected to the lower part of the chamber 41. A stirring rod 43 is fixedly connected to the output end of the first motor 42. A stabilizing frame 44 is fixedly connected inside the chamber 41. A transfer pump 45 is installed on the upper left and right sides of the chamber 41. A one-way air inlet valve 46 is installed on the left side of the chamber 41. A controllable pressure relief valve 47 is installed on the right side of the chamber 41. A discharge pipe 48 is fixedly connected to the lower part of the chamber 41. A plug 49 is inserted into the discharge pipe 48. An opening 410 is opened below the plug 49. An air inlet 411 is opened on the upper part of the chamber 41. The chamber 41 is located above the connecting frame 3 and is fixedly connected to the connecting frame 3. The stirring rod 43 is rotatably connected to the stabilizing frame 44. The output end of the transfer pump 45 is connected to the interior of the chamber 41.

[0032] The aforementioned structure, driven by the first motor 42, causes the stirring rod 43 to rotate, which in turn causes the raw materials and additives of the synthetic leather to be uniformly mixed together. A one-way air inlet valve 46 allows the operator to inject air into the chamber 41 using an air pump. This air, under the agitation of the rapidly rotating stirring rod 43, enters the liquid synthetic leather, thus completing the mechanical foaming of the liquid synthetic leather.

[0033] By providing a transfer pump 45, with the input end of the housing 51 connected to the transfer pump 45 and the output end of the transfer pump 45 connected to the interior of the housing 41, the operator can use the transfer pump 45 to add the liquid synthetic leather raw materials and liquid additives from the upper left and right sides of the housing 51 into the interior of the housing 41.

[0034] By providing a controllable pressure relief valve 47, when the operator injects air into the chamber 41, the controllable pressure relief valve 47 opens the valve. When the air pressure generated by the injected air exceeds a predetermined value, the controllable pressure relief valve 47 discharges the excess gas into the chamber 41, thereby ensuring that the air pressure inside the chamber 41 remains at a certain value and does not become too high while air is being injected.

[0035] By providing a stopper 49 with an opening 410 at its bottom, and by inserting the stopper 49 into the feed pipe 48 with the two in close contact, the operator can use a rope to pass through the opening 410. After the liquid synthetic leather inside the chamber 41 has finished foaming, the controllable pressure relief valve 47 is closed. Under the action of the piston 66 moving downward, the gas inside the chamber 41 pushes the liquid synthetic leather downward. At this time, the stopper 49 enters the collection frame 7 under the pushing action of the liquid synthetic leather. The operator can then use the rope to retrieve the stopper 49. With the piston 66 continuing to push, the liquid synthetic leather enters the collection frame 7.

[0036] The storage device 5 includes a housing 51, a cover 52 threadedly connected to the top of the housing 51, an observation window 53 installed at the front of the housing 51, a scale 54 fixedly connected to the right front of the housing 51, a sliding frame 55 fixedly connected to the left front of the housing 51, a slider 56 slidably connected inside the sliding frame 55, an auxiliary spring 57 fixedly connected to the front of the slider 56, a locking bolt 58 threadedly connected to the front of the slider 56, the housing 51 is fixedly connected to the compartment 41, and the housing 51 is connected to the input end of the transfer pump 45.

[0037] The aforementioned structure, with a slider 56 aligned with the scale 54, allows the operator to slide the slider 56 and tighten the locking bolt 58, bringing the slider 56 to the top of the internal material liquid level. Then, the transfer pump 45 adds material into the chamber 41. By observing the scale 54, the transfer pump 45 is turned off once the liquid level drops to a specified value. This provides a reference for the material addition process, allowing the operator to add material more accurately.

[0038] The auxiliary device 6 includes a frame 61. A second motor 62 is fixedly connected to the upper part of the frame 61. A lifting screw 63 is fixedly connected to the output end of the second motor 62. A lifting block 64 is threadedly connected to the upper part of the lifting screw 63. A lifting rod 65 is fixedly connected to the lower part of the lifting block 64. A piston 66 is fixedly connected to the lower part of the lifting rod 65. The piston 66 is located inside the chamber 41 and is in close contact with the inner wall of the chamber 41. The piston 66 is slidably connected to the chamber 41. The frame 61 is fixedly connected to the chamber 41.

[0039] The above structure, driven by the second motor 62, causes the lifting screw 63 to rotate. The upper part of the lifting screw 63 is threadedly connected to the lifting block 64, so that the lifting screw 63 drives the lifting block 64 to move up and down inside the frame 61. The lower part of the lifting block 64 is fixedly connected to the lifting rod 65, and the lower part of the lifting rod 65 is fixedly connected to the piston 66, so that the lifting block 64 drives the lifting rod 65 and the piston 66 to move up and down synchronously.

[0040] Working principle: When using this synthetic leather foaming device, the raw materials for synthetic leather are first poured into the left chamber 51, and the additives are poured into the right chamber 51. The transfer pump 45 is controlled to add materials of different masses to the chamber 41 in proportion. Then, the switch of the first motor 42 is turned on, and the stirring rod 43 stirs the two materials. After the controllable pressure relief valve 47 is opened, the chamber 41 is filled with air by the external air pump. Under the subsequent stirring action, the gas enters the interior of the liquid synthetic leather, thus completing the foaming operation of the liquid synthetic leather. Finally, the second motor 62 is turned on, and the piston 66 moves downward, transferring the foamed liquid synthetic leather into the collection frame 7, thus completing the foaming operation of the liquid synthetic leather.

[0041] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A raw material mixed synthetic leather foaming device characterized by, Includes a fixed platform (1), a support rod (2) is fixedly connected to the top of the fixed platform (1), a connecting frame (3) is fixedly connected to the upper end of the support rod (2), a stirring device (4) is provided above the connecting frame (3), storage devices (5) are provided on the left and right sides above the stirring device (4), an auxiliary device (6) is provided in the middle of the upper part of the stirring device (4), a collection frame (7) is provided in front of the fixed platform (1), a handle (8) is fixedly connected to the front of the collection frame (7), and casters (9) are fixedly connected to the four corners below the collection frame (7). The stirring device (4) includes a stirring rod (43) for stirring the raw materials, the storage device (5) includes a scale (54) for marking the amount of material to be fed, and the auxiliary device (6) includes a piston (66) for assisting in the extrusion of the stirred raw materials.

2. The synthetic leather foaming device for mixing raw materials according to claim 1, characterized in that, The collection frame (7) is located in front of the fixed platform (1), and the collection frame (7) is slidably connected to the fixed platform (1).

3. The raw material mixed synthetic leather foaming device according to claim 1, characterized in that, The stirring device (4) includes a chamber (41), a first motor (42) is fixedly connected to the bottom of the chamber (41), a stirring rod (43) is fixedly connected to the output end of the first motor (42), a stabilizing frame (44) is fixedly connected inside the chamber (41), a transfer pump (45) is installed on the upper left and right sides of the chamber (41), a one-way air inlet valve (46) is installed on the left side of the chamber (41), a controllable pressure relief valve (47) is installed on the right side of the chamber (41), a discharge pipe (48) is fixedly connected to the bottom of the chamber (41), a plug (49) is inserted into the inside of the discharge pipe (48), an opening (410) is opened below the plug (49), and an air inlet (411) is opened above the chamber (41).

4. The raw material mixed synthetic leather foaming device according to claim 3, characterized in that, The compartment (41) is located above the connecting frame (3), and the compartment (41) is fixedly connected to the connecting frame (3).

5. The raw material mixed synthetic leather foaming device according to claim 3, characterized in that, The stirring rod (43) is rotatably connected to the stabilizing frame (44), and the output end of the transfer pump (45) is connected to the interior of the chamber (41).

6. The raw material mixed synthetic leather foaming device according to claim 1, characterized in that, The storage device (5) includes a box (51), a cover (52) is threadedly connected to the top of the box (51), an observation window (53) is installed at the front of the box (51), a scale (54) is fixedly connected to the right front of the box (51), a sliding frame (55) is fixedly connected to the left front of the box (51), a slider (56) is slidably connected inside the sliding frame (55), an auxiliary spring (57) is fixedly connected to the front of the slider (56), and a locking bolt (58) is threadedly connected to the front of the slider (56).

7. The raw material mixed synthetic leather foaming device according to claim 6, characterized in that, The box (51) is fixedly connected to the hopper (41), and the box (51) is connected to the input end of the transfer pump (45).

8. The raw material mixed synthetic leather foaming device according to claim 1, characterized in that, The auxiliary device (6) includes a frame (61), a second motor (62) is fixedly connected to the upper part of the frame (61), a lifting screw (63) is fixedly connected to the output end of the second motor (62), a lifting block (64) is threadedly connected to the upper part of the lifting screw (63), a lifting rod (65) is fixedly connected to the lower part of the lifting block (64), a piston (66) is fixedly connected to the lower part of the lifting rod (65), the piston (66) is located inside the chamber (41), the piston (66) is in close contact with the inner wall of the chamber (41), the piston (66) is slidably connected to the chamber (41), and the frame (61) is fixedly connected to the chamber (41).

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