Intelligent fusion amplitude technology ultrasonic fusion machine

Abstract

The utility model discloses a kind of intelligent welding amplitude technology ultrasonic welding machine, with a working host for carrying out ultrasonic welding, with a base, base is assembled with a lifting seat, lifting seat is equipped with a drive assembly, drive assembly is connected with a movable seat, movable seat is fixed with a pusher, pusher is connected with a pressure sensor, pressure sensor is connected with an ultrasonic welding assembly;Working host is electrically connected with a main control unit, main control unit has an energy supply machine electrically connected with ultrasonic welding assembly, energy supply machine is electrically connected with a main control unit, main control unit is electrically connected with drive assembly, pusher and pressure sensor, in addition to the energy supply of working host, main control unit also has a multi-section welding control module, by which dynamic precision multi-section welding control can be realized, to meet the welding quality of high requirement, multi-material and multi-level workpiece welding requirement, to solve the problem of more inconvenience when there is no multi-section welding control function.

Description

Technical Field

[0001] This utility model relates to an intelligent ultrasonic welding machine with welding amplitude technology, which is an industrial processing equipment. Background Technology

[0002] Ultrasonic welding machines mainly use high-frequency vibration to bond workpieces. They have advantages such as high welding strength and no need for adhesives, making them one of the commonly used workpiece processing tools.

[0003] For workpieces with high welding quality requirements, significant differences in welding materials, or multiple layers, it may be necessary to perform the welding in sections and set different amplitude and other parameters for each section to avoid stress cracking. However, at present, this kind of operation can only be completed by technicians with their own experience and cumbersome operations, which is quite inconvenient.

[0004] In view of the above-mentioned shortcomings and drawbacks, the inventor believes that it is necessary to make corrections. Therefore, based on years of experience in related technologies and product design and manufacturing, and adhering to the concept of excellent design, the inventor has studied and developed a utility model to address the above-mentioned shortcomings. After continuous efforts, the inventor has finally launched the intelligent ultrasonic welding machine with welding amplitude technology, which aims to correct the product structure and improve the product's performance. Utility Model Content

[0005] The main purpose of this invention, an intelligent ultrasonic welding machine with welding amplitude technology, is to provide an ultrasonic welding machine that can be set with multi-segment welding function.

[0006] To achieve the aforementioned objectives, this utility model of an intelligent ultrasonic welding machine with welding amplitude technology includes:

[0007] A working host has a base, on which a lifting seat that can move up and down and be positioned at a desired location is assembled. The lifting seat is provided with a drive assembly, which is connected to a movable seat, so that the drive assembly can drive the movable seat to move up and down. The movable seat is fixed with a pusher, which is connected to a pressure sensor, which is connected to an ultrasonic welding assembly.

[0008] A main control unit has an energy supply unit electrically connected to the ultrasonic welding assembly. The energy supply unit is electrically connected to a main controller. The main controller is equipped with a multi-segment welding control module. The main controller is electrically connected to the drive assembly, the actuator, and the pressure sensor.

[0009] In use, this invention involves a pusher that drives the ultrasonic welding assembly to press against the workpiece to be welded. The ultrasonic welding assembly converts the high-frequency electrical energy supplied by the power supply unit into mechanical vibration energy and modulates it to the required vibration frequency. The high-frequency vibration is then used to weld the workpiece. The pressure sensor senses the pressure generated by the pusher, transmits the sensing data to the main controller, and thus the ultrasonic welding assembly can only start vibrating when the pressure set by the power supply unit reaches a predetermined value, in order to avoid problems such as gaps in the workpiece during welding.

[0010] The key feature of this invention is its multi-segment welding control module, which allows users to set a welding operation to be performed in multiple segments and to set various parameters such as the duration and amplitude of each segment.

[0011] Compared to previous ultrasonic welding machines that lacked multi-segment welding control, this invention features a multi-segment welding control module. This module allows users to set the parameters, which are then controlled and adjusted by the main controller. This enables the welding of high-quality workpieces with multiple materials and layers to meet the welding requirements. Clearly, this invention is a highly practical and advanced product. Attached Figure Description

[0012] Figure 1 This is a perspective view of the intelligent ultrasonic welding machine with welding amplitude technology of this utility model.

[0013] Figure 2 This is a cross-sectional view of the intelligent welding amplitude technology ultrasonic welding machine of this utility model.

[0014] Figure 3 This is a perspective view of some components of the intelligent welding amplitude technology ultrasonic welding machine of this utility model.

[0015] Figure 4 This is a block diagram showing the electrical connection of the intelligent welding amplitude technology ultrasonic welding machine of this utility model.

[0016] Figure 5 This is a schematic diagram of the operation of the intelligent welding amplitude technology ultrasonic welding machine of this utility model.

[0017] The diagram is marked as follows:

[0018] 1. Main unit

[0019] 11 Abutment

[0020] 12 Lifting Seat

[0021] 13 Drivetrain

[0022] 14 movable seats

[0023] 15. Actuator

[0024] 16 Pressure Sensors

[0025] 17 Ultrasonic Welding Assembly

[0026] 171 Transducer

[0027] 172 Amplitude Modulator

[0028] 173 Welding head

[0029] 2. Main Control Unit

[0030] 21 Energy Supply Machine

[0031] 211 Display settings component

[0032] 22. Main controller

[0033] 221 Multi-segment fusion splicing control module Detailed Implementation

[0034] Please see Figures 1 to 4 This utility model relates to an intelligent ultrasonic welding machine with welding amplitude technology, which includes:

[0035] A host machine 1 has a base 11, on which a lifting seat 12 is assembled that can move up and down and be positioned at a desired location. The lifting seat 12 is provided with a drive assembly 13, which is connected to a movable seat 14, so that the drive assembly 13 can drive the movable seat 14 to move up and down. The movable seat 14 is fixedly provided with a pusher 15, which is, for example, a pneumatic cylinder. The pusher 15 is connected to a pressure sensor 16, which is connected to an ultrasonic welding assembly 17.

[0036] A main control unit 2 has an energy supply unit 21 electrically connected to the ultrasonic welding assembly 17. The energy supply unit 21 has a display setting component 211 for displaying information and allowing personnel to set various work data. The energy supply unit 21 is electrically connected to a main controller 22. The main controller 22 is provided with a multi-segment welding control module 221. The main controller 22 is electrically connected to the drive assembly 13, the pusher 15 and the pressure sensor 16.

[0037] Please see Figures 1 to 5 The ultrasonic welding assembly 17 has a transducer 171, an amplitude modulator 172 and a welding head 173 connected in series. The pressure sensor 16 is connected to the transducer 171. The power supply unit 21 is electrically connected to the transducer 171. The power supply unit 21 is used to convert the mains power into high-frequency electrical energy and supply it to the transducer 171. The transducer 171 converts the voltage into mechanical vibration energy, and the amplitude modulator 172 modulates the vibration to the required vibration frequency. These are all existing technologies and will not be described in detail.

[0038] When using this utility model, the lifting seat 12 is adjusted to an appropriate height, and after setting various working parameters such as welding amplitude in the energy supply unit 21, the welding operation can be started. The drive assembly 13 will drive the movable seat 14 to descend, and then the pusher 15 will push down the ultrasonic welding assembly 17 to apply pressure to the workpiece on the base 11. The workpiece is welded by high-frequency vibration, and the pressure sensor 16 can sense the applied pressure and transmit it to the main controller 22. Therefore, it is possible to set how much pressure to reach before the welding head 173 starts to vibrate. This method can ensure that the workpiece is welded in a tight state to minimize gaps, workpiece deformation, and other issues.

[0039] Another key feature of this invention is the multi-segment welding control module 221, which allows users to set the welding operation to be divided into multiple segments and to set the welding parameters for each segment, such as amplitude, energy limit, time configuration and displacement change.

[0040] The above description is merely a preferred embodiment of this utility model and should not be construed as limiting the scope of this utility model. All equivalent variations and modifications made within the scope of the claims should still fall within the coverage of this utility model patent.

Claims

1. An intelligent welding amplitude technique ultrasonic welding machine, characterized in that, include: A working host has a base, on which a lifting seat is assembled. The lifting seat is provided with a drive assembly, which is connected to a movable seat. The movable seat is fixed with a pusher, which is connected to a pressure sensor, which is connected to an ultrasonic welding assembly. A main control unit has an energy supply unit electrically connected to the ultrasonic welding assembly. The energy supply unit is electrically connected to a main controller. The main controller is electrically connected to the drive assembly, the actuator, and the pressure sensor. The main controller is equipped with a multi-segment welding control module. The multi-segment welding control module is used for users to set the welding operation to be divided into multiple segments and to set the welding parameters for each segment.

2. The intelligent weld amplitude technique ultrasonic welder of claim 1, wherein, The actuator is a pneumatic cylinder.

3. The intelligent weld amplitude technology ultrasonic welder of claim 1, wherein, The energy supply unit has a display and setting component for displaying information and allowing personnel to set various work data.

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