Conductive foam forming jig
By designing a support base and transmission components for a conductive foam molding fixture, the problem of residue when removing the molded material was solved, enabling the cleaning of residue and convenient material handling, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HAIAN TANGDONG ELECTRONIC TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-07-03
AI Technical Summary
When using conductive foam molding fixtures, residue is brought out when the molding material is removed, resulting in defective products and affecting production efficiency.
A conductive foam molding fixture was designed, comprising a support base, limiting posts, a worktable, a cleaning component, and a pressing component. Through the cooperation of a cylinder, a motor, and a transmission shaft, it enables the cleaning of residue and the convenient removal of conductive foam.
It effectively removes residue, avoids the generation of defective products during secondary pressing, and improves production efficiency.
Smart Images

Figure CN224446995U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conductive foam technology, specifically a conductive foam molding fixture. Background Technology
[0002] Conductive foam refers to conductive fabric wrapped around flame-retardant sponge. After a series of treatments, it acquires excellent surface conductivity and can be easily fixed to the device requiring shielding using adhesive tape. Shielding materials with different cross-sectional shapes, installation methods, UL ratings, and shielding effectiveness are available.
[0003] When workers remove the molding material from the conductive foam molding fixture, a certain amount of residue is brought out with it and falls onto the top of the lower mold. If the residue is directly pressed again at this time, it will lead to the generation of defective products, which will affect the production efficiency of the equipment. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a conductive foam molding fixture, which has the advantages of residual debris removal and portable material handling, thus solving the problems mentioned in the background art.
[0005] This utility model provides the following technical solution: a conductive foam molding fixture, including a support base, a worktable and a limiting post are fixedly mounted on the top of the support base, a spring is provided on the outer wall of the limiting post, a square top plate is fixedly installed on the top of the limiting post, an upper pressing body is slidably connected to the outer wall of the limiting post, a transmission component is provided on the top of the square top plate, a lower pressing component is provided on the inner wall of the support base, a rack and a rack are fixedly installed on the inner wall of the worktable, a square groove is opened on the outer wall of the worktable, and a cleaning component is provided on the inner wall of the worktable;
[0006] The cleaning assembly includes a cylinder, and the telescopic end of the cylinder is provided with a second drive shaft. The outer wall of the second drive shaft is respectively fixedly sleeved with a cleaning roller and a first gear. The inner wall of the worktable is slidably connected with a second slide plate. The inner wall of the second slide plate is fixedly installed with a cylinder, and the outer wall of the cylinder is rotatably sleeved with a second gear.
[0007] As a preferred technical solution of this utility model: the transmission component includes an air pump, one end of an air pipe is fixedly connected to the outer wall of the air pump, the other end of the air pipe is fixedly connected to a square sealing box, and an electromagnetic valve is fixedly connected to the outer wall of the square sealing box.
[0008] As a preferred technical solution of this utility model: the bottom opening shape of the solenoid valve is smaller than the top shape of the upper pressure body, and the inner wall of the solenoid valve is slidably disposed with the outer wall of the upper pressure body.
[0009] As a preferred technical solution of this utility model: the pressing component includes a lower box slot, the inner wall of the lower box slot is provided with a sliding groove, the outer wall of the support base is fixedly installed with a motor, the outer edge of the power output shaft of the motor is fixedly sleeved with a transmission shaft, the outer wall of the transmission shaft is fixedly sleeved with a camshaft, the inner cavity of the transmission shaft is provided with a sliding plate, and the top of the sliding plate is respectively provided with a spring and a pressing body.
[0010] As a preferred technical solution of this utility model: there are three camshafts, and the three camshafts are respectively arranged in parallel at the bottom of the slide plate one. The outer wall shape of the slide plate one is the same as the inner wall shape of the slide groove, and the outer wall of the slide plate one and the inner wall of the slide groove are slidably arranged. There are four springs, and the four transmission shafts one are all arranged around the top of the slide plate one. The shape of the pressing body is the same as the shape of the square groove one, and the shape of the pressing body and the square groove one are adapted to each other.
[0011] As a preferred technical solution of this utility model: the outer edge of the second gear has the same shape as the outer edge of the first rack, and the outer edge of the second gear meshes with the outer edge of the first rack.
[0012] As a preferred technical solution of this utility model: the outer edge of the first gear has the same shape as the outer edge of the second rack, and the outer edge of the first gear meshes with the outer edge of the second rack.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. This conductive foam forming fixture, through the cooperation of a cylinder with gear two and rack one, causes the slide plate two to drive the transmission shaft two to rotate along the outer edge of rack two when it moves, thereby enabling the cleaning roller to reciprocate to clean the residue on the top of the pressing body, effectively solving the problem of defective products caused by residue during secondary pressing.
[0015] 2. This conductive foam forming fixture, through the transmission of the motor to the drive shaft and camshaft, causes the camshaft to rotate and engage with the bottom of the slide plate, thereby driving the lower pressing body to extend to the bottom of the conductive foam and contact it. This allows the upper pressing body to press the conductive foam on top of the lower pressing body. At the same time, when the camshaft rotates to 180 degrees, the lower pressing body pushes the conductive foam out of the top of the limiting post, thus making it easier to remove the conductive foam. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic cross-sectional view of the present invention.
[0018] Figure 3 This is a schematic diagram of the support base structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the upper pressing main structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the transmission component structure of this utility model;
[0021] Figure 6 This is a schematic diagram of the cleaning component structure of this utility model;
[0022] Figure 7 This is a schematic diagram of the downward pressing component structure of this utility model;
[0023] Figure 8 This utility model Figure 6 Enlarged structural diagram at point A in the middle.
[0024] In the diagram: 1. Support base; 2. Worktable; 3. Limiting post; 4. Spring 1; 5. Square top plate; 6. Upper pressing body; 7. Transmission assembly; 8. Lower pressing assembly; 9. Rack 1; 10. Rack 2; 11. Square groove 1; 12. Cleaning assembly;
[0025] 701. Air pump; 702. Air hose; 703. Square sealing box; 704. Solenoid valve;
[0026] 801. Lower box slot; 802. Slide groove; 803. Motor; 804. Drive shaft one; 805. Camshaft; 806. Slide plate one; 807. Spring two; 808. Lower pressing body;
[0027] 121. Cylinder; 122. Drive shaft II; 123. Sweeping roller; 124. Slide plate II; 125. Gear I; 126. Cylinder; 127. Gear II. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1 - Figure 8A conductive foam molding fixture includes a support base 1, a worktable 2 and a limiting post 3 fixedly mounted on the top of the support base 1, a spring 4 on the outer wall of the limiting post 3, a square top plate 5 fixedly mounted on the top of the limiting post 3, an upper pressing body 6 slidably connected to the outer wall of the limiting post 3, a transmission component 7 on the top of the square top plate 5, a lower pressing component 8 on the inner wall of the support base 1, a rack 9 and a rack 10 fixedly mounted on the inner wall of the worktable 2, a square groove 11 on the outer wall of the worktable 2, and a cleaning component 12 on the inner wall of the worktable 2.
[0030] The cleaning assembly 12 includes a cylinder 121. The telescopic end of the cylinder 121 is provided with a second drive shaft 122. The outer wall of the second drive shaft 122 is fixedly sleeved with a cleaning roller 123 and a gear 125. The inner wall of the worktable 2 is slidably connected with a second slide plate 124. The inner wall of the second slide plate 124 is fixedly installed with a cylinder 126. The outer wall of the cylinder 126 is rotatably sleeved with a second gear 127.
[0031] In the above structure, by setting the cleaning component 12, the entire cleaning component 12 can reciprocate to clean the conductive foam residue on the inner wall of the square groove 11.
[0032] In a preferred embodiment: the transmission component 7 includes an air pump 701, one end of an air pipe 702 is fixedly connected to the outer wall of the air pump 701, the other end of the air pipe 702 is fixedly connected to a square sealing box 703, and a solenoid valve 704 is fixedly connected to the outer wall of the square sealing box 703.
[0033] In a preferred embodiment: the bottom opening shape of the solenoid valve 704 is smaller than the top shape of the upper pressure body 6, and the inner wall of the solenoid valve 704 is slidably disposed with respect to the outer wall of the upper pressure body 6.
[0034] In the above structure, by setting up the air pipe 702, the square sealing box 703 and the solenoid valve 704, by starting the air pump 701, the air pump 701 will transmit gas to the inner cavity of the square sealing box 703 through the air pipe 702. The gas in the inner cavity of the square sealing box 703 will push the top of the upper pressure body 6 to move along the inner wall of the square sealing box 703. As a result, the top of the upper pressure body 6 will move to the bottom opening of the square sealing box 703 when it moves.
[0035] In a preferred embodiment: the pressing component 8 includes a lower box slot 801, the inner wall of the lower box slot 801 is provided with a sliding groove 802, the outer wall of the support base 1 is fixedly installed with a motor 803, the outer edge of the power output shaft of the motor 803 is fixedly sleeved with a transmission shaft 804, the outer wall of the transmission shaft 804 is fixedly sleeved with a camshaft 805, the inner cavity of the transmission shaft 804 is provided with a sliding plate 806, and the top of the sliding plate 806 is respectively provided with a spring 807 and a pressing body 808;
[0036] In a preferred embodiment: there are three camshafts 805, and the three camshafts 805 are respectively arranged in parallel at the bottom of the slide plate 806. The outer wall shape of the slide plate 806 is the same as the inner wall shape of the slide groove 802, and the outer wall of the slide plate 806 and the inner wall of the slide groove 802 are slidably arranged. There are four springs 807, and the four drive shafts 804 are all arranged around the top of the slide plate 806. The shape of the pressing body 808 is the same as the shape of the square groove 11, and the shape of the pressing body 808 is adapted to the shape of the square groove 11.
[0037] In the above structure, the arrangement of the camshaft 805, slide plate 806, spring 807, and pressing body 808 allows the motor 803 to be activated. The outer edge of the output shaft of the motor 803 drives the transmission shaft 804 to rotate, which in turn drives the three parallel camshafts 805 to rotate. When the bottoms of the three camshafts 805 rotate to contact the bottom of the slide plate 806, the slide plate 806 drives the pressing body 808 to slide along the inner wall of the groove 802, thus pressing the pressing body... The body 808 extends to fit against the inner wall of the square groove 11, while the spring 807 is compressed, thereby pressing down the conductive foam on the top of the body 808. After the conductive foam is pressed, the bottom of the three camshafts 805 rotates to 180 degrees, allowing the top of the camshafts 805 to extend away from the inner wall of the square groove 11 through a connected operation. This causes the camshafts 805 to drive the conductive foam at the top to separate from the top of the limiting post 3, thereby ejecting the pressed conductive foam.
[0038] In a preferred embodiment: the outer edge of gear 2 127 has the same shape as the outer edge of rack 1 9, and the outer edge of gear 2 127 is meshed with the outer edge of rack 1 9;
[0039] In the above structure, by setting gear 2 127 and rack 1 9, the outer edge of gear 2 127 will mesh with the outer edge of rack 1 9 when rotating.
[0040] In a preferred embodiment: the outer edge of gear 125 has the same shape as the outer edge of rack 10, and the outer edge of gear 125 is meshed with the outer edge of rack 10;
[0041] In the above structure, the outer edge of gear 125 meshes with the outer edge of rack 10 when it rotates.
[0042] Working principle: When using this device, conductive foam is placed on top of the limiting post 3. Then, by starting the motor 803, the outer edge of the output shaft of the motor 803 drives the transmission shaft 804 to rotate. The rotating transmission shaft 804 drives three parallel camshafts 805 to rotate. When the bottom of the three camshafts 805 rotates to fit against the bottom of the sliding plate 806, the sliding plate 806 drives the pressing body 808 to slide along the inner wall of the groove 802. The pressing body 808 extends to fit against the inner wall of the square groove 11. At the same time, the spring 8... 07 will also be compressed, so that the top of the lower pressing body 808 will contact the bottom of the conductive foam. Then, by activating the air pump 701, the air pump 701 will transmit gas to the inner cavity of the square sealing box 703 through the air pipe 702. The gas in the inner cavity of the square sealing box 703 will push the top of the upper pressing body 6 to move along the inner wall of the square sealing box 703. As the upper pressing body 6 moves, the top will extend to the bottom opening of the square sealing box 703, so that the bottom of the upper pressing body 6 will contact the top of the conductive foam, thereby achieving the compression of the conductive foam.
[0043] After the equipment completes the pressing of the conductive foam, the gas in the inner cavity of the square sealing box 703 is depressurized by the solenoid valve 704, so that the upper pressing body 6 will be reset by the compression and rebound of the spring 4. At the same time, the bottom of the three camshafts 805 will rotate to 180 degrees, so that the top of the camshafts 805 can be extended to disengage from the inner wall of the square groove 11 through the operation. This will cause the camshafts 805 to drive the top of the conductive foam to disengage from the top of the limiting post 3, thereby ejecting the pressed conductive foam. Then, the camshafts 805 can be reset by the same operation.
[0044] By activating cylinder 121, the telescopic end of cylinder 121 drives slide plate 124 to slide along the inner wall of square groove 11. Slide plate 124 drives gear 127 to rotate along rack 9. Simultaneously, as slide plate 124 moves, it also drives the outer edge of drive shaft 122 to rotate along the outer edge of rack 10. As drive shaft 122 rotates, it drives the cleaning roller 123 on the outer edge to rotate. The cleaning roller 123 then cleans the residue on the top of the reset pressing body 808. The same operation can be used to reset and clean the cleaning roller 123, thus effectively ensuring the cleanliness of the top of the pressing body 808.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A conductive foam forming jig, comprising a supporting base (1), characterized in that: The top of the support base (1) is fixedly equipped with a workbench (2) and a limiting post (3). The outer wall of the limiting post (3) is provided with a spring (4). The top of the limiting post (3) is fixedly installed with a square top plate (5). The outer wall of the limiting post (3) is slidably connected to the upper pressing body (6). The top of the square top plate (5) is provided with a transmission component (7). The inner wall of the support base (1) is provided with a lower pressing component (8). The inner wall of the workbench (2) is fixedly installed with a rack (9) and a rack (10). The outer wall of the workbench (2) is provided with a square groove (11). The inner wall of the workbench (2) is provided with a cleaning component (12). The cleaning assembly (12) includes a cylinder (121), and the telescopic end of the cylinder (121) is provided with a second transmission shaft (122). The outer wall of the second transmission shaft (122) is respectively fixedly sleeved with a cleaning roller (123) and a gear (125). The inner wall of the worktable (2) is slidably connected with a second sliding plate (124). The inner wall of the second sliding plate (124) is fixedly installed with a cylinder (126). The outer wall of the cylinder (126) is rotatably sleeved with a second gear (127).
2. The conductive foam forming jig of claim 1, wherein: The transmission component (7) includes an air pump (701), one end of an air pipe (702) is fixedly connected to the outer wall of the air pump (701), the other end of the air pipe (702) is fixedly connected to a square sealing box (703), and a solenoid valve (704) is fixedly connected to the outer wall of the square sealing box (703).
3. The conductive foam forming jig of claim 2, wherein: The bottom opening shape of the solenoid valve (704) is smaller than the top shape of the upper pressure body (6), and the inner wall of the solenoid valve (704) is slidably disposed with the outer wall of the upper pressure body (6).
4. The conductive foam forming jig of claim 1, wherein: The pressing assembly (8) includes a lower box slot (801), and the inner wall of the lower box slot (801) is provided with a sliding groove (802). The outer wall of the support base (1) is fixedly installed with a motor (803). The outer edge of the power output shaft of the motor (803) is fixedly sleeved with a transmission shaft (804). The outer wall of the transmission shaft (804) is fixedly sleeved with a camshaft (805). The inner cavity of the transmission shaft (804) is provided with a sliding plate (806). The top of the sliding plate (806) is provided with a spring (807) and a pressing body (808).
5. The conductive foam molding fixture according to claim 4, characterized in that: There are three camshafts (805), and the three camshafts (805) are respectively arranged in parallel at the bottom of the slide plate one (806). The outer wall shape of the slide plate one (806) is the same as the inner wall shape of the slide groove (802), and the outer wall of the slide plate one (806) and the inner wall of the slide groove (802) are slidably arranged. There are four springs two (807), and the four transmission shafts one (804) are all arranged around the top of the slide plate one (806). The shape of the pressing body (808) is the same as the shape of the square groove one (11), and the shape of the pressing body (808) is adapted to the shape of the square groove one (11).
6. The conductive foam forming jig of claim 1, wherein: The outer edge of the second gear (127) has the same shape as the outer edge of the first rack (9), and the outer edge of the second gear (127) meshes with the outer edge of the first rack (9).
7. The conductive foam forming jig of claim 1, wherein: The outer edge of gear one (125) has the same shape as the outer edge of rack two (10), and the outer edge of gear one (125) meshes with the outer edge of rack two (10).