An automatic placement and splicing device for flat ceramic film splicing plates
By designing an automated plate placement device, the automated placement of plates and clay blanks is achieved, solving the problems of high cost, harsh environment and low efficiency caused by manual operation, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN HANSENDA FILM TECHNOLOGY CO LTD
- Filing Date
- 2025-09-01
- Publication Date
- 2026-07-03
AI Technical Summary
In the existing technology, the plate placement process in the production of flat ceramic films relies on manual operation, which leads to high labor costs, harsh operating environment, high labor intensity and quality risks, and low production efficiency.
Design an automatic placement and receiving device for clay blanks, including a plate conveying module, a transfer module, a push module, a receiving module, a conveying module, and a clay blank conveying module. Utilize components such as linear motors, conveyor belts, suction cups, and sensors to realize an automated placement and receiving production line for plates and clay blanks.
Significantly reduces labor costs, improves the operating environment, reduces labor intensity, enhances placement accuracy and production efficiency, and ensures the stability and consistency of product quality.
Smart Images

Figure CN224449042U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flat ceramic film production and manufacturing technology, and in particular to an automatic flat ceramic film splicing plate placement and splicing device. Background Technology
[0002] Currently, the plate placement process on the production line relies entirely on manual operation. This method has significant drawbacks and challenges and urgently needs improvement:
[0003] 1. High labor costs and resource waste: This process requires a dedicated position where an operator is responsible for placing the receiving plate throughout the entire process. This directly leads to fixed and continuous labor costs, and this position still needs to be maintained even if the production rhythm fluctuates.
[0004] 2. Harsh operating environment and high physical difficulty: The placement area is generally designed to be extremely narrow, severely limiting the operating space. Workers often need to adopt awkward, crouching postures (such as bending over, turning sideways, or even half-squatting) to barely reach the placement point. This limited space not only reduces the convenience of operation but also significantly increases the physical difficulty of operation. Accurately placing the plate in the designated position becomes extremely difficult, especially for larger operators or during long periods of continuous work.
[0005] 3. High labor intensity: Due to awkward operating postures and limited space, coupled with the fact that the placement actions themselves may involve a certain degree of force and precision, operators need to exert a significant amount of physical strength continuously. Especially in high-frequency, long-cycle production tasks, this repetitive and high-intensity movement can quickly lead to operator fatigue (such as lower back pain and arm strain), seriously affecting work performance and efficiency.
[0006] 4. High Quality Risks: The confined space, difficult postures, and fatigue from high-intensity labor combine to easily lead to deviations in placement operations. Common quality problems include: Placement Speed: Personnel fatigue or other factors can cause delays in placing the connector, resulting in product scrap; Angle Misalignment: Improper placement of the connector can lead to damage to the connector, scratches on the product, or scrapping. Utility Model Content
[0007] This utility model aims to solve the problems of high labor costs, high labor intensity, low production efficiency and difficulty in accurately guaranteeing product quality in the existing technology of plate placement, and provides an automatic plate placement device for flat ceramic film plates.
[0008] To achieve the above objectives, the present invention adopts the following technical solution: an automatic placement and receiving device for flat ceramic film receiving plates, comprising a receiving plate conveying module, a receiving plate transfer module, a receiving plate pushing module, a receiving plate receiving module, a receiving plate conveying module, and a clay blank conveying module connected in sequence, for forming an automatic placement and receiving production line for receiving plates and clay blanks.
[0009] The plate conveying module includes a first plate conveyor belt and a second plate conveyor belt connected in sequence. The first plate conveyor belt is equipped with a first alignment device, and the end of the second plate conveyor belt is equipped with a plate sensing stop sensor. This module is used to align the plates and convey them to the plate transfer module below.
[0010] The plate transfer module includes a Y-axis linear motor module for transfer fixed on the frame. A support beam is installed on the slider of the Y-axis linear motor module for transfer. A Z-axis linear motor module for transfer is located at the end of the support beam. The slider of the Z-axis linear motor module for transfer is connected to the plate transfer suction cup frame. This module is used to adsorb the plate and transfer it above the plate push module.
[0011] The receiving plate pushing module includes a pair of pushing Y-axis linear motor modules fixed on the frame and arranged in parallel. Their sliders are connected to a pushing bracket. The pushing bracket is equipped with a first receiving plate sensing sensor. This module is used to receive the receiving plate and push it above the receiving plate receiving module.
[0012] The receiving module includes a pair of lifting cylinders mounted on the frame, with a support plate connected to the top of the piston rod. This module is used to receive the receiving plate and lower it onto the receiving plate conveying module.
[0013] The plate conveying module includes a first plate conveyor belt and a second plate conveyor belt connected in sequence. The first plate conveyor belt is equipped with a second alignment device and a second plate sensing sensor. The end of the second plate conveyor belt is equipped with a third plate sensing sensor. This module is used to align the plates and convey them to the end of the mud blank conveying module to receive the mud blanks.
[0014] The clay blank conveying module includes a first clay blank conveyor belt, a second clay blank conveyor belt, and a third clay blank conveyor belt connected in sequence. A horizontal non-powered conveying roller is provided between the first and second clay blank conveyor belts, and an inclined non-powered conveying roller is provided between the second and third clay blank conveyor belts. A clay blank sensing sensor is provided at the end of the second clay blank conveyor belt, and a clay blank cutting machine is provided above the first clay blank conveyor belt. This module is used to convey and cut clay blanks, so that the clay blanks and the receiving plate are synchronously conveyed to the next process.
[0015] In particular, it also includes a central control module, which is connected to the sensors and actuators in the plate transfer module, plate transfer module, plate push module, plate receiving module, plate conveying module, and mud block transfer module via an industrial bus network to enable the modules to work together.
[0016] Specifically, the first alignment device consists of a pair of alignment baffles, which are positioned adjacent to the top of the first connecting plate conveyor belt, and both ends of the alignment baffles are bent outwards to facilitate the guidance of the connecting plates.
[0017] Specifically, the pushing support is in a lying "mountain" shape, and the gap between adjacent rods corresponds to the supporting plate.
[0018] Specifically, the first connecting plate conveyor belt and the second connecting plate conveyor belt are double flat belt conveyors, and are located below the first green body conveyor belt and the second green body conveyor belt. The lifting cylinder and the supporting plate are located in the gap between the two belts of the first connecting plate conveyor belt, and the width of the connecting plate is greater than the gap between the two belts.
[0019] Specifically, the second alignment device is a bidirectional screw alignment fixture, and the clamping plates on the fixture are located outside the two belts of the first connecting plate conveyor belt and correspond to the supporting plate.
[0020] Specifically, the third green body conveyor belt is horizontally connected to the second connecting plate conveyor belt and is obliquely connected to the second green body conveyor belt through an inclined unpowered conveyor roller.
[0021] The beneficial effects of the present utility model are as follows: Compared with the existing manual operation method:
[0022] 1. Significantly reduce labor costs and optimize resource allocation: By achieving complete automation of the placement of the connecting plate, the dependence on this single repetitive position is completely eliminated. It directly saves the fixed labor cost expenditure of this full-time operator and effectively reduces the overall production cost.
[0023] 2. Completely eliminate the harsh operation environment and physical burden: The automatic device replaces manual labor to operate in a narrow and difficult plate placement space. Fundamentally solve the problem that the operator needs to work in awkward and curled positions (such as bending over, sideways, half-squatting). Completely eliminate the huge physical operation difficulty and physical consumption brought by this, and greatly improve the comfort of the working environment of workers.
[0024] 3. Greatly reduce labor intensity and improve working conditions: The automated placement process completely replaces the original high-intensity repetitive physical labor. The operator no longer needs to perform laborious and precise placement actions, effectively avoiding occupational health problems such as back pain and arm strain caused by improper postures and continuous exertion. Significantly reduce the overall labor intensity of workers and improve job satisfaction and sustainable operation ability.
[0025] 4. Greatly improve placement accuracy and product quality: The automated device has high repeat positioning accuracy and stability, ensuring that each connecting plate can be accurately and quickly placed at the predetermined position and angle. Completely eliminate quality defects such as untimely placement and angular skew caused by human factors such as limited operation space, difficult postures, and physical fatigue. Effectively reduce the risk of connecting plate damage, product scratching and scrapping, and significantly improve the product qualification rate and the stability and consistency of the overall production quality.
[0026] 5. Effectively improves production efficiency and stability: Automated equipment can operate continuously, stably, and at high speed, unaffected by personnel fatigue, shift changes, or fluctuations in operating conditions. This avoids the instability of manual operation and ensures smooth production cycles. It reduces downtime and rework time caused by misplacement or damage, thereby effectively improving overall production efficiency and equipment efficiency.
[0027] This utility model automates the plate placement process, bringing significant and substantial benefits in many aspects, such as reducing labor costs, optimizing resource allocation, improving working conditions, reducing labor intensity, improving placement accuracy, ensuring product quality, and increasing production efficiency. It solves the core defects of existing technologies and has important application value and economic and technical benefits. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the automatic plate-laying and blank-feeding device of this utility model.
[0029] Figure 2 This is a schematic diagram of the plate conveying module and plate transfer module of the automatic plate placement and blank receiving device of this utility model.
[0030] Figure 3 This is a schematic diagram of the receiving module, receiving module, and clay blank conveying module of the automatic plate placement and receiving device of this utility model.
[0031] In the picture:
[0032] 1-Panel conveyor module; 11-First panel conveyor belt; 12-Second panel conveyor belt; 13-First alignment device; 14-Panel sensing stop sensor;
[0033] 2-Panel transfer module; 21-Transfer Y-axis linear motor module; 22-Support beam; 23-Transfer Z-axis linear motor module; 24-Panel transfer suction cup frame;
[0034] 3-Panel push module; 31-Push Y-axis linear motor module; 32-Push bracket; 33-First panel sensing sensor;
[0035] 4-Receiver module; 41-Lifting cylinder; 42-Support plate;
[0036] 5-Panel conveyor module; 51-First plate conveyor belt; 52-Second plate conveyor belt; 53-Second alignment device; 54-Second plate sensing sensor; 55-Third plate sensing sensor;
[0037] 6- Clay blank conveying module; 61- First clay blank conveyor belt; 62- Second clay blank conveyor belt; 63- Third clay blank conveyor belt; 64- Horizontal unpowered conveyor roller; 65- Inclined unpowered conveyor roller; 66- Clay blank sensing sensor; 67- Clay blank cutting machine;
[0038] 7-Connecting plate;
[0039] The following will describe in detail the embodiments of this utility model with reference to the accompanying drawings. Detailed Implementation
[0040] The present invention will be further described below with reference to embodiments:
[0041] like Figures 1-3 As shown, an automatic placement and receiving device for flat ceramic film receiving plates includes a receiving plate conveying module 1, a receiving plate transfer module 2, a receiving plate pushing module 3, a receiving plate receiving module 4, a receiving plate conveying module 5, and a clay blank conveying module 6 connected in sequence, for forming an automatic placement and receiving production line for receiving plates 7 and clay blanks.
[0042] The plate conveying module 1 includes a first plate conveyor belt 11 and a second plate conveyor belt 12 connected in sequence. The first plate conveyor belt 11 is provided with a first alignment device 13, and the end of the second plate conveyor belt 12 is provided with a plate sensing stop sensor 14. This module is used to align the plate 7 and convey it to the bottom of the plate transfer module 2. The first alignment device 13 is a pair of alignment baffles. The alignment baffles are arranged close to the top of the first plate conveyor belt 11, and the two ends of the alignment baffles are bent outward to facilitate the guidance of the plate 7.
[0043] Specifically, several stacked connector plates 7 are conveyed by the first connector plate conveyor belt 11, aligned by the first alignment device 13, and then fed into the second connector plate conveyor belt 12. When the connector plate sensing stop sensor 14 senses the connector plate 7, the second connector plate conveyor belt 12 stops. At the same time, the first connector plate conveyor belt 11 also stops.
[0044] The receiving plate transfer module 2 includes a Y-axis linear motor module 21 fixed on the frame. A support beam 22 is installed on the slider of the Y-axis linear motor module 21. A Z-axis linear motor module 23 is provided at the end of the support beam 22. The slider of the Z-axis linear motor module 23 is connected to the receiving plate transfer suction cup frame 24. This module is used to adsorb the receiving plate 7 and transfer it above the receiving plate push module 3.
[0045] Specifically, when the receiving plate sensing stop sensor 14 senses the receiving plate 7, the transfer Z-axis linear motor module 23 lowers the receiving plate transfer suction cup frame 24 to the position of the receiving plate 7, and picks up the receiving plate 7 through the suction cup on the receiving plate transfer suction cup frame 24. After the receiving plate transfer suction cup frame 24 picks up the receiving plate 7, the transfer Z-axis linear motor module 23 raises the receiving plate transfer suction cup frame 24 back to the origin position, and the transfer Y-axis linear motor module 21 transfers the receiving plate 7 to the position above the corresponding first receiving plate sensing sensor 33 on the push bracket 32. The receiving plate 7 is placed above the first receiving plate sensing sensor 33 on the push bracket 32 by the transfer Y-axis linear motor module 21 and the receiving plate transfer suction cup frame 24.
[0046] The receiving plate pushing module 3 includes a pair of pushing Y-axis linear motor modules 31 fixed on the frame and arranged in parallel. Their sliders are connected to the pushing bracket 32. The pushing bracket 32 is equipped with a first receiving plate sensing sensor 33. This module is used to receive the receiving plate 7 and push it above the receiving plate receiving module 4. The pushing bracket 32 is horizontally shaped like a "mountain", and the gap between two adjacent rods corresponds to the support plate 42.
[0047] Specifically, after the first receiving plate sensor 33 detects the receiving plate 7, the Z-axis linear motor module 23, the receiving plate transfer suction cup 24, and the Y-axis linear motor module 21 are returned to their origin. The receiving plate 7 on the push bracket 32 is pushed to directly above the support plate 42 by the push Y-axis linear motor module 31. The synchronous lifting cylinder 41 receiving the receiving plate 7 raises the support plate 42 and lifts the receiving plate 7 away from the first receiving plate sensor 33. After the first receiving plate sensor 33 no longer detects the receiving plate 7, the push bracket 32 returns to its origin by the push Y-axis linear motor module 31.
[0048] The receiving module 4 includes a pair of lifting cylinders 41 mounted on the frame, with a support plate 42 connected to the top of the piston rod. This module is used to receive the receiving plate 7 and lower it onto the receiving plate conveying module 5.
[0049] The plate-connecting conveyor module 5 includes a first plate-connecting conveyor belt 51 and a second plate-connecting conveyor belt 52 connected in sequence. The first plate-connecting conveyor belt 51 is equipped with a second alignment device 53 and a second plate-connecting sensor 54, respectively. The end of the second plate-connecting conveyor belt 52 is equipped with a third plate-connecting sensor 55. This module is used to align the plate-connecting 7 and convey it to the end of the clay blank conveying module 6 to receive the clay blank. The first plate-connecting conveyor belt 51 and the second plate-connecting conveyor belt 52 are double-flat belt conveyors, located below the first clay blank conveyor belt 61 and the second clay blank conveyor belt 62. The lifting cylinder 41 and the support plate 42 are located within the gap between the two belts of the first plate-connecting conveyor belt 51. The width of the plate-connecting 7 is greater than the gap between the two belts. The second alignment device 53 is a bidirectional screw alignment clamp. The clamping plate on this clamp is located outside the two belts of the first plate-connecting conveyor belt 51 and corresponds to the support plate 42.
[0050] Specifically, after the pusher 32 returns to its origin, the lifting cylinder 41 descends and places the receiving plate 7 received by the support plate 42 onto the first receiving plate conveyor belt 51. At the same time, the second receiving plate sensing sensor 54 senses the receiving plate 7, and the second alignment device 53 simultaneously aligns the receiving plate 7 and promptly returns it to its origin. After the second alignment device 53 returns to its origin, the first receiving plate conveyor belt 51 and the second receiving plate conveyor belt 52 start synchronously at the same speed. After the third receiving plate sensing sensor 55 senses the receiving plate 7, the first receiving plate conveyor belt 51 and the second receiving plate conveyor belt 52 stop, and the receiving plate 7 waits for the mud blank to arrive.
[0051] The clay blank conveying module 6 includes a first clay blank conveyor belt 61, a second clay blank conveyor belt 62, and a third clay blank conveyor belt 63 connected in sequence. A horizontal unpowered conveying roller 64 is provided between the first clay blank conveyor belt 61 and the second clay blank conveyor belt 62, and an inclined unpowered conveying roller 65 is provided between the second clay blank conveyor belt 62 and the third clay blank conveyor belt 63. A clay blank sensing sensor 66 is provided at the end of the second clay blank conveyor belt 62, and a clay blank cutter 67 is provided above the first clay blank conveyor belt 61. This module is used to convey and cut clay blanks, so that the clay blanks and the receiving plate 7 are synchronously conveyed to the next process. The third clay blank conveyor belt 63 is horizontally connected to the second receiving plate conveyor belt 52 and obliquely connected to the second clay blank conveyor belt 62 through the inclined unpowered conveying roller 65.
[0052] Specifically, the extruded clay blanks are conveyed synchronously at a speed of 2.5m~3.5m / min via the first clay blank conveyor belt 61 and the second clay blank conveyor belt 62, and then cut to a specified length by the clay blank cutter 67. After the clay blank sensing sensor 66 senses the clay blank, the second receiving plate conveyor belt 52, the second clay blank conveyor belt 62, and the third clay blank conveyor belt 63 accelerate synchronously to 7~10m / min, so that the receiving plate 7 connects the clay blank and conveys it to the next process. When the second receiving plate conveyor belt 52, the second clay blank conveyor belt 62, and the third clay blank conveyor belt 63 accelerate, the end of the clay blank is at the junction of the first clay blank conveyor belt 6 and the horizontal unpowered conveyor roller 64, so that the connected clay blanks are smoothly separated. Two seconds after the end of the clay blank passes the clay blank sensing sensor 66, the speed of the second clay blank conveyor belt 62 drops to be synchronized with the speed of the first clay blank conveyor belt 61, that is, 2.5m~3.5m / min. Two seconds after the end of the connecting plate 7 passes the third connecting plate sensor 55, the second connecting plate conveyor belt 52 drops to the synchronous speed of the first connecting plate conveyor belt 51.
[0053] It also includes a central control module, which connects via an industrial bus network to the sensors and actuators in the receiving plate conveying module 1, receiving plate transfer module 2, receiving plate pushing module 3, receiving plate receiving module 4, receiving plate conveying module 5, and mud brick conveying module 6, respectively, to enable collaborative operation of each module. Specifically, it connects to the following components in each module:
[0054] The first plate conveyor belt 11, the second plate conveyor belt 12, and the plate sensing stop sensor 14 in the plate conveying module 1;
[0055] The Y-axis linear motor module 21 and Z-axis linear motor module 23 of the transfer module 2 are connected to the transfer board and the transfer suction cup frame 24.
[0056] The push Y-axis linear motor module 31 and the first connection board sensing sensor 33 in the connection board push module 3;
[0057] The lifting cylinder 41 in the receiving module 4;
[0058] The first plate conveyor belt 51, the second plate conveyor belt 52, the second alignment device 53, the second plate sensing sensor 54, and the third plate sensing sensor 55 in the plate conveying module 5;
[0059] The mud blank conveying module 6 includes a first mud blank conveyor belt 61, a second mud blank conveyor belt 62, a third mud blank conveyor belt 63, a mud blank sensing sensor 66, and a mud blank cutting machine 67.
[0060] When the aforementioned sensors detect the receiving plate 7, they send signals to the central control module via the industrial bus network, triggering the corresponding module to operate and completing the automatic placement and receiving line operation of the receiving plate 7 and the clay blank. The central control module can be implemented using an industrial PLC (Siemens S7-1200 series is an option), coordinating the actions of each module through a preset control program.
[0061] When this utility model is in operation, it includes the following steps:
[0062] S1. Several neatly stacked connectors 7 are conveyed by the first connector conveyor belt 11 and aligned by the first alignment device 13. Then, they are conveyed by the second connector conveyor belt 12 to the position of the connector shadow sensor 14. At this time, the second connector conveyor belt 12 stops.
[0063] S2. The plate transfer suction cup frame 24 descends, adsorbs a single plate 7 through the suction cup, and lifts it to the origin. It then moves to the top of the push bracket 32 through the transfer Y-axis linear motor module 21 and releases the plate 7, before returning to the origin.
[0064] S3. After the first plate sensing sensor 33 senses the plate 7, it pushes the push bracket 32 to the top of the support plate 42 through the push Y-axis linear motor module 31. After the lifting cylinder 41 drives the support plate 42 to lift the plate 7, the push bracket 32 returns to the original position.
[0065] S4. The lifting cylinder 41 drives the support plate 42 to descend and place the receiving plate 7 on the first receiving plate conveyor belt 51. After the second receiving plate sensor 54 senses the receiving plate 7, the second alignment device 53 aligns the receiving plate 7. The first receiving plate conveyor belt 51 and the second receiving plate conveyor belt 52 start synchronously. After the third receiving plate sensor 55 senses the receiving plate 7, it stops. The receiving plate 7 waits for the mud blank to arrive.
[0066] S5. The extruded clay blanks are conveyed synchronously by the first clay blank conveyor belt 61 and the second clay blank conveyor belt 62, and cut to the specified length by the clay blank cutter 67. After the clay blank sensing sensor 66 senses the clay blank, the second receiving plate conveyor belt 52, the second clay blank conveyor belt 62, and the third clay blank conveyor belt 63 synchronously accelerate, so that the receiving plate 7 connects the clay blank and conveys it to the next process. The synchronous conveying speed of the first clay blank conveyor belt 61 and the second clay blank conveyor belt 62 is 2.5m~3.5m / min, and the synchronous acceleration conveying speed of the second receiving plate conveyor belt 52, the second clay blank conveyor belt 62, and the third clay blank conveyor belt 63 is 7~10m / min. When the second receiving plate conveyor belt 52, the second clay blank conveyor belt 62, and the third clay blank conveyor belt 63 accelerate, the end of the clay blank is at the junction of the first clay blank conveyor belt 61 and the horizontal unpowered conveyor roller 64, so as to ensure smooth separation of adjacent clay blanks.
[0067] S6. Two seconds after the end of the mud blank passes the mud blank sensing sensor 66, the speed of the second mud blank conveyor belt 62 drops to be synchronized with the speed of the first mud blank conveyor belt 61. Two seconds after the end of the connecting plate 7 passes the third connecting plate sensor 55, the speed of the second connecting plate conveyor belt 52 drops to be synchronized with the speed of the first connecting plate conveyor belt 51.
[0068] S7. Repeat the above steps to realize the automatic placement and receiving production line operation of receiving plate 7 and clay blank.
[0069] This utility model automates the plate placement process, bringing significant and substantial benefits in many aspects, such as reducing labor costs, optimizing resource allocation, improving working conditions, reducing labor intensity, improving placement accuracy, ensuring product quality, and increasing production efficiency. It solves the core defects of existing technologies and has important application value and economic and technical benefits.
[0070] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0071] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0072] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0073] The present invention has been described above by way of example. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any improvements made by adopting the inventive concept and technical solution of the present invention, or direct application to other occasions without modification, are all within the protection scope of the present invention.
Claims
1. An automatic plate ceramic membrane gasket laying device, characterized in that, It includes a plate conveying module (1), a plate transfer module (2), a plate pushing module (3), a plate receiving module (4), a plate conveying module (5), and a clay blank conveying module (6) connected in sequence, which are used to form an automatic plate and clay blank placement and receiving production line; The plate conveying module (1) includes a first plate conveyor belt (11) and a second plate conveyor belt (12) connected in sequence. The first plate conveyor belt (11) is provided with a first alignment device (13), and the end of the second plate conveyor belt (12) is provided with a plate sensing stop sensor (14). This module is used to align the plate (7) and transport it to the bottom of the plate transfer module (2). The plate transfer module (2) includes a transfer Y-axis linear motor module (21) fixed on the frame. A support beam (22) is installed on the slider of the transfer Y-axis linear motor module (21). A transfer Z-axis linear motor module (23) is provided at the end of the support beam (22). The slider of the transfer Z-axis linear motor module (23) is connected to the plate transfer suction cup frame (24). This module is used to adsorb the plate (7) and transfer it above the plate push module (3). The receiving plate pushing module (3) includes a pair of pushing Y-axis linear motor modules (31) fixed on the frame and arranged in parallel. Their sliders are connected to the pushing bracket (32). The pushing bracket (32) is provided with a first receiving plate sensing sensor (33). This module is used to receive the receiving plate (7) and push it above the receiving plate receiving module (4). The receiving module (4) includes a pair of lifting cylinders (41) mounted on the frame, with a support plate (42) connected to the top of the piston rod. This module is used to receive the receiving plate (7) and lower it onto the receiving plate conveying module (5). The plate conveying module (5) includes a first plate conveying belt (51) and a second plate conveying belt (52) connected in sequence. The first plate conveying belt (51) is provided with a second alignment device (53) and a second plate sensing sensor (54). The end of the second plate conveying belt (52) is provided with a third plate sensing sensor (55). This module is used to align the plates (7) and convey them to the end of the mud blank conveying module (6) to receive the mud blanks. The clay blank conveying module (6) includes a first clay blank conveyor belt (61), a second clay blank conveyor belt (62), and a third clay blank conveyor belt (63) connected in sequence. A horizontal non-powered conveying roller (64) is provided between the first clay blank conveyor belt (61) and the second clay blank conveyor belt (62). An inclined non-powered conveying roller (65) is provided between the second clay blank conveyor belt (62) and the third clay blank conveyor belt (63). A clay blank sensing sensor (66) is provided at the end of the second clay blank conveyor belt (62). A clay blank cutting machine (67) is provided above the first clay blank conveyor belt (61). This module is used to convey and cut clay blanks so that the clay blanks and the receiving plate (7) are synchronously conveyed to the next process.
2. The automatic setting device for ceramic membrane panel according to claim 1, characterized in that, It further includes a central control module, which is connected to the sensors and actuators in the board receiving and transferring module (1), the board receiving and reloading module (2), the board pushing module (3), the board receiving module (4), the board conveying module (5), and the green body transferring module (6) respectively through an industrial bus network, for realizing the collaborative work of each module.
3. The automatic placement and receiving device for flat ceramic film splicing plates according to claim 1, characterized in that, The first alignment device (13) is a pair of alignment baffles, which are arranged adjacent to the top of the first board conveyor belt (11), and both ends of the alignment baffles are bent outwards to facilitate the guidance of the board (7).
4. The automatic plate ceramic membrane gasket laying device according to claim 1, wherein, The pushing bracket (32) is in the shape of a lying "mountain", and the gap between adjacent two rods corresponds to the supporting plate (42).
5. The automatic plate ceramic membrane gasket laying device according to claim 1, characterized in that, The first board conveyor belt (51) and the second board conveyor belt (52) are double flat belt conveyors, and are located below the first green body conveyor belt (61) and the second green body conveyor belt (62). The lifting cylinder (41) and the supporting plate (42) are located in the gap between the two belts of the first board conveyor belt (51), and the width of the board (7) is greater than the gap between the two belts.
6. The automatic placement and receiving device for flat ceramic film splicing plates according to claim 5, characterized in that, The second alignment device (53) is a bidirectional screw alignment clamp, and the clamping plates on the clamp are located outside the two belts of the first board conveyor belt (51) and correspond to the supporting plate (42).
7. The automatic plate ceramic membrane gasket laying device according to claim 1, characterized in that, The third green body conveyor belt (63) is horizontally connected to the second board conveyor belt (52) and is obliquely connected to the second green body conveyor belt (62) through an inclined unpowered transfer roller (65).